1-7
IMPORTANT INFORMATION
EAS20180
IMPORTANT INFORMATION
EAS20190
PREPARATION FOR REMOVAL AND
DISASSEMBLY
1. Before removal and disassembly, remove all
dirt, mud, dust and foreign material.
2. Use only the proper tools and cleaning
equipment.
Refer to “SPECIAL TOOLS” on page 1-10.
3. When disassembling, always keep mated
parts together. This includes gears, cylin-
ders,pistons and other parts that have been
“mated” through normal wear. Mated parts
must always be reused or replaced as an
assembly.
4. During disassembly, clean all of the parts
and place them in trays in the order of dis-
assembly. This will speed up assembly and
allow for the correct installation of all parts.
5. Keep all parts away from any source of fire.
EAS20200
REPLACEMENT PARTS
Use only genuine Yamaha parts for all replace-
ments. Use oil and grease recommended by
Yamaha for all lubrication jobs. Other brands
may be similar in function and appearance, but
inferior in quality.
EAS20210
GASKETS, OIL SEALS AND O-RINGS
1. When overhauling the engine, replace all
gaskets, seals and O-rings. All gasket sur-
faces, oil seal lips and O-rings must be
cleaned.
2. During reassembly, properly oil all mating
parts and bearings and lubricate the oil seal
lips with grease.
1. Oil
2. Lip
3. Spring
4. Grease
EAS20220
LOCK WASHERS/PLATES AND COTTER
PINS
After removal, replace all lock washers/plates
“1” and cotter pins. After the bolt or nut has
been tightened to specification, bend the lock
tabs along a flat of the bolt or nut.
Summary of Contents for 2008 Tenere
Page 1: ...SERVICE MANUAL 2008 11D F8197 E0 XT660Z ...
Page 8: ......
Page 24: ......
Page 44: ...2 20 TIGHTENING TORQUES Cylinder head tightening sequence 2 4 3 1 ...
Page 54: ...2 30 COOLING SYSTEM DIAGRAMS 1 2 3 4 5 6 7 9 10 11 12 5 8 11 A ...
Page 57: ...2 33 LUBRICATION DIAGRAMS LUBRICATION DIAGRAMS 1 A A A A B B B A A B 3 2 2 4 1 1 5 5 ...
Page 59: ...2 35 LUBRICATION DIAGRAMS A A A A 3 1 2 3 4 ...
Page 60: ...2 36 LUBRICATION DIAGRAMS 1 Oil delivery pipe 2 2 Oil delivery pipe 1 3 Oil filter 4 Oil pump ...
Page 61: ...2 37 LUBRICATION DIAGRAMS 1 7 2 3 4 5 6 A ...
Page 63: ...2 39 LUBRICATION DIAGRAMS 1 6 5 4 3 2 ...
Page 65: ...2 41 CABLE ROUTING CABLE ROUTING ...
Page 67: ...2 43 CABLE ROUTING ...
Page 69: ...2 45 CABLE ROUTING ...
Page 71: ...2 47 CABLE ROUTING ...
Page 73: ...2 49 CABLE ROUTING ...
Page 75: ...2 51 CABLE ROUTING ...
Page 77: ...2 53 CABLE ROUTING ...
Page 79: ...2 55 CABLE ROUTING ...
Page 81: ...2 57 CABLE ROUTING ...
Page 83: ...2 59 CABLE ROUTING ...
Page 176: ...4 56 FRONT FORK WARNING Make sure the brake hoses are routed prop erly 1 2 3 ...
Page 270: ......
Page 284: ......
Page 301: ...7 17 FUEL INJECTION SYSTEM WIRING DIAGRAM ...
Page 324: ......
Page 327: ...8 1 IGNITION SYSTEM EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 331: ...8 5 ELECTRIC STARTING SYSTEM EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 337: ...8 11 CHARGING SYSTEM EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 338: ...8 12 CHARGING SYSTEM 2 A C magneto 5 Rectifier regulator 7 Battery 8 Main fuse ...
Page 340: ...8 14 CHARGING SYSTEM ...
Page 341: ...8 15 LIGHTING SYSTEM EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 345: ...8 19 SIGNALING SYSTEM EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 351: ...8 25 COOLING SYSTEM EAS00807 COOLING SYSTEM CIRCUIT DIAGRAM ...
Page 354: ...8 28 COOLING SYSTEM ...
Page 355: ...8 29 IMMOBILIZER SYSTEM ET5YU1002 IMMOBILIZER SYSTEM ET5YU1003 CIRCUIT DIAGRAM ...
Page 364: ...8 38 IMMOBILIZER SYSTEM ...
Page 365: ...8 39 ELECTRICAL COMPONENTS EAS27970 ELECTRICAL COMPONENTS ...
Page 367: ...8 41 ELECTRICAL COMPONENTS ...
Page 369: ...8 43 ELECTRICAL COMPONENTS EAS27980 CHECKING THE SWITCHES ...
Page 388: ......
Page 390: ......
Page 396: ...COLOR CODE ...
Page 397: ......
Page 398: ...YAMAHA MOTOR ITALIA S P A ...
Page 399: ...XT660Z 2008 WIRING DIAGRAM ...