5-38
CLUTCH
4. Lubricate:
• Friction plates
• Clutch plates
(with the recommended lubricant)
Recommended lubricant
Engine oil
5. Install:
• Clutch damper spring seat “1”
• Clutch damper spring “2”
• Friction plate 3 “3”
• Clutch plates “4”
• Friction plates 1 “5”, “7”
• Friction plates 2 “6”
NOTE:
• Install the clutch damper spring “2” with the
“OUTSIDE” mark facing out.
• First, install a friction plate and then alternate
between a clutch plate and a friction plate.
• Install friction plate 3 “3” and friction plate 1
“5” so that the tab with two notches “a” is be-
tween the two punch marks “b” on the clutch
housing as shown.
• Install friction plate 1 “7” so that the tab with
two notches “c” is between the two punch
marks “d” on the clutch housing as shown.
3
6 5 7
4
2
1
5
6. Install:
• Clutch springs
• Clutch spring bolts
c
a
3-5
b
d
7
Clutch spring bolts
9 Nm (0.9 m·kg, 6.5 ft·lb)
NOTE:
• Lubricate the clutch spring threads with en-
gine oil.
• Tighten the clutch spring bolts in stages and
in a crisscross pattern.
7. Install:
• Dowel pins
• Gasket
• Clutch cover
• Clutch cable holder
Clutch cover bolts
10 Nm (1.0 m·kg, 7.2 ft·lb)
Clutch cable holder bolts
10 Nm (1.0 m·kg, 7.2 ft·lb)
NOTE:
• To install the clutch cover, position the pull rod
so that the teeth face towards that rear of the
motorcycle.
• Tighten the clutch cover bolts in stages and in
a crisscross pattern.
8. Install:
• Pull lever spring “1”
• Pull lever “2”
• Washer
• Circlip
New
Summary of Contents for 2008 Tenere
Page 1: ...SERVICE MANUAL 2008 11D F8197 E0 XT660Z ...
Page 8: ......
Page 24: ......
Page 44: ...2 20 TIGHTENING TORQUES Cylinder head tightening sequence 2 4 3 1 ...
Page 54: ...2 30 COOLING SYSTEM DIAGRAMS 1 2 3 4 5 6 7 9 10 11 12 5 8 11 A ...
Page 57: ...2 33 LUBRICATION DIAGRAMS LUBRICATION DIAGRAMS 1 A A A A B B B A A B 3 2 2 4 1 1 5 5 ...
Page 59: ...2 35 LUBRICATION DIAGRAMS A A A A 3 1 2 3 4 ...
Page 60: ...2 36 LUBRICATION DIAGRAMS 1 Oil delivery pipe 2 2 Oil delivery pipe 1 3 Oil filter 4 Oil pump ...
Page 61: ...2 37 LUBRICATION DIAGRAMS 1 7 2 3 4 5 6 A ...
Page 63: ...2 39 LUBRICATION DIAGRAMS 1 6 5 4 3 2 ...
Page 65: ...2 41 CABLE ROUTING CABLE ROUTING ...
Page 67: ...2 43 CABLE ROUTING ...
Page 69: ...2 45 CABLE ROUTING ...
Page 71: ...2 47 CABLE ROUTING ...
Page 73: ...2 49 CABLE ROUTING ...
Page 75: ...2 51 CABLE ROUTING ...
Page 77: ...2 53 CABLE ROUTING ...
Page 79: ...2 55 CABLE ROUTING ...
Page 81: ...2 57 CABLE ROUTING ...
Page 83: ...2 59 CABLE ROUTING ...
Page 176: ...4 56 FRONT FORK WARNING Make sure the brake hoses are routed prop erly 1 2 3 ...
Page 270: ......
Page 284: ......
Page 301: ...7 17 FUEL INJECTION SYSTEM WIRING DIAGRAM ...
Page 324: ......
Page 327: ...8 1 IGNITION SYSTEM EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 331: ...8 5 ELECTRIC STARTING SYSTEM EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 337: ...8 11 CHARGING SYSTEM EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 338: ...8 12 CHARGING SYSTEM 2 A C magneto 5 Rectifier regulator 7 Battery 8 Main fuse ...
Page 340: ...8 14 CHARGING SYSTEM ...
Page 341: ...8 15 LIGHTING SYSTEM EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 345: ...8 19 SIGNALING SYSTEM EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 351: ...8 25 COOLING SYSTEM EAS00807 COOLING SYSTEM CIRCUIT DIAGRAM ...
Page 354: ...8 28 COOLING SYSTEM ...
Page 355: ...8 29 IMMOBILIZER SYSTEM ET5YU1002 IMMOBILIZER SYSTEM ET5YU1003 CIRCUIT DIAGRAM ...
Page 364: ...8 38 IMMOBILIZER SYSTEM ...
Page 365: ...8 39 ELECTRICAL COMPONENTS EAS27970 ELECTRICAL COMPONENTS ...
Page 367: ...8 41 ELECTRICAL COMPONENTS ...
Page 369: ...8 43 ELECTRICAL COMPONENTS EAS27980 CHECKING THE SWITCHES ...
Page 388: ......
Page 390: ......
Page 396: ...COLOR CODE ...
Page 397: ......
Page 398: ...YAMAHA MOTOR ITALIA S P A ...
Page 399: ...XT660Z 2008 WIRING DIAGRAM ...