4
4--5
55
5
F
FR
RO
ON
NT
T F
FO
OR
RK
K
F
Frro
on
ntt ffo
orrk
k lle
eg
g o
oiill lle
ev
ve
ell ((ffrro
om
m tth
he
e
tto
op
p o
off tth
he
e iin
nn
ne
err ttu
ub
be
e,, w
wiitth
h tth
he
e
iin
nn
ne
err ttu
ub
be
e ffu
ulllly
y c
co
om
mp
prre
es
ss
se
ed
d a
an
nd
d
w
wiitth
ho
ou
utt tth
he
e ffo
orrk
k s
sp
prriin
ng
g))
1
14
45
5..0
0 m
mm
m ((5
5..7
70
0 iin
n))
9. Measure:
• Front fork leg oil level “a”
Out of specification
→
Correct.
N
NO
OT
TE
E::
• While filling the front fork leg, keep it upright.
• After filling, slowly pump the front fork leg up
and down to distribute the fork oil.
10.Install:
• Spring “1”
• Spring seat “2”
• O-ring
• Cap bolt
• Rubber protector
N
Ne
ew
w
N
NO
OT
TE
E::
• Install the spring with the smaller pitch “a” fac-
ing up.
• Before installing the cap bolt, lubricate its
O-ring with lithium-soap-based grease.
• Temporarily tighten the cap bolt.
b. Larger pitch
EAS00662
IIN
NS
ST
TA
AL
LL
LIIN
NG
G T
TH
HE
E F
FR
RO
ON
NT
T F
FO
OR
RK
K L
LE
EG
GS
S
The following procedure applies to both of the
front fork legs.
1. Install:
• Front fork leg
Temporarily tighten the upper and under
bracket pinch bolts.
N
NO
OT
TE
E::
Make sure the inner fork tube is flush with the
top of the upper bracket.
2. Tighten:
• Under bracket pinch bolt “3”
U
Un
nd
de
err b
brra
ac
ck
ke
ett p
piin
nc
ch
h b
bo
olltt
2
21
1 N
Nm
m ((2
2..1
1 m
m··k
kg
g,, 1
15
5..4
4 fftt··llb
b))
• Cap bolt “2”
C
Ca
ap
p b
bo
olltt
1
18
8 N
Nm
m ((1
1..8
8 m
m··k
kg
g,, 1
13
3 fftt··llb
b))
• Upper bracket pinch bolt “1”
U
Up
pp
pe
err b
brra
ac
ck
ke
ett p
piin
nc
ch
h b
bo
olltt
2
23
3 N
Nm
m ((2
2..3
3 m
m··k
kg
g,, 1
17
7 fftt··llb
b))
Summary of Contents for 2008 Tenere
Page 1: ...SERVICE MANUAL 2008 11D F8197 E0 XT660Z ...
Page 8: ......
Page 24: ......
Page 44: ...2 20 TIGHTENING TORQUES Cylinder head tightening sequence 2 4 3 1 ...
Page 54: ...2 30 COOLING SYSTEM DIAGRAMS 1 2 3 4 5 6 7 9 10 11 12 5 8 11 A ...
Page 57: ...2 33 LUBRICATION DIAGRAMS LUBRICATION DIAGRAMS 1 A A A A B B B A A B 3 2 2 4 1 1 5 5 ...
Page 59: ...2 35 LUBRICATION DIAGRAMS A A A A 3 1 2 3 4 ...
Page 60: ...2 36 LUBRICATION DIAGRAMS 1 Oil delivery pipe 2 2 Oil delivery pipe 1 3 Oil filter 4 Oil pump ...
Page 61: ...2 37 LUBRICATION DIAGRAMS 1 7 2 3 4 5 6 A ...
Page 63: ...2 39 LUBRICATION DIAGRAMS 1 6 5 4 3 2 ...
Page 65: ...2 41 CABLE ROUTING CABLE ROUTING ...
Page 67: ...2 43 CABLE ROUTING ...
Page 69: ...2 45 CABLE ROUTING ...
Page 71: ...2 47 CABLE ROUTING ...
Page 73: ...2 49 CABLE ROUTING ...
Page 75: ...2 51 CABLE ROUTING ...
Page 77: ...2 53 CABLE ROUTING ...
Page 79: ...2 55 CABLE ROUTING ...
Page 81: ...2 57 CABLE ROUTING ...
Page 83: ...2 59 CABLE ROUTING ...
Page 176: ...4 56 FRONT FORK WARNING Make sure the brake hoses are routed prop erly 1 2 3 ...
Page 270: ......
Page 284: ......
Page 301: ...7 17 FUEL INJECTION SYSTEM WIRING DIAGRAM ...
Page 324: ......
Page 327: ...8 1 IGNITION SYSTEM EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 331: ...8 5 ELECTRIC STARTING SYSTEM EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 337: ...8 11 CHARGING SYSTEM EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 338: ...8 12 CHARGING SYSTEM 2 A C magneto 5 Rectifier regulator 7 Battery 8 Main fuse ...
Page 340: ...8 14 CHARGING SYSTEM ...
Page 341: ...8 15 LIGHTING SYSTEM EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 345: ...8 19 SIGNALING SYSTEM EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 351: ...8 25 COOLING SYSTEM EAS00807 COOLING SYSTEM CIRCUIT DIAGRAM ...
Page 354: ...8 28 COOLING SYSTEM ...
Page 355: ...8 29 IMMOBILIZER SYSTEM ET5YU1002 IMMOBILIZER SYSTEM ET5YU1003 CIRCUIT DIAGRAM ...
Page 364: ...8 38 IMMOBILIZER SYSTEM ...
Page 365: ...8 39 ELECTRICAL COMPONENTS EAS27970 ELECTRICAL COMPONENTS ...
Page 367: ...8 41 ELECTRICAL COMPONENTS ...
Page 369: ...8 43 ELECTRICAL COMPONENTS EAS27980 CHECKING THE SWITCHES ...
Page 388: ......
Page 390: ......
Page 396: ...COLOR CODE ...
Page 397: ......
Page 398: ...YAMAHA MOTOR ITALIA S P A ...
Page 399: ...XT660Z 2008 WIRING DIAGRAM ...