ENGINE SPECIFICATIONS
2-4
Valve, valve seat, valve guide
Valve clearance (cold)
Intake
0.00–0.04 mm (0.0000–0.0016 in)
Exhaust
0.00–0.04 mm (0.0000–0.0016 in)
Valve dimensions
Valve head diameter A (intake)
33.90–34.10 mm (1.3346–1.3425 in)
Valve head diameter A (exhaust)
27.90–28.10 mm (1.0984–1.1063 in)
Valve face width B (intake)
1.300–2.300 mm (0.0512–0.0906 in)
Valve face width B (exhaust)
1.200–2.400 mm (0.0472–0.0945 in)
Valve seat width C (intake)
0.90–1.10 mm (0.0354–0.0433 in)
Limit
2.0 mm (0.08 in)
Valve seat width C (exhaust)
0.90–1.10 mm (0.0354–0.0433 in)
Limit
2.0 mm (0.08 in)
Valve margin thickness D (intake)
0.70–1.30 mm (0.0276–0.0512 in)
Limit
0.4 mm (0.02 in)
Valve margin thickness D (exhaust)
0.70–1.30 mm (0.0276–0.0512 in)
Limit
0.4 mm (0.02 in)
Valve stem diameter (intake)
5.975–5.990 mm (0.2352–0.2358 in)
Limit
5.945 mm (0.2341 in)
Valve stem diameter (exhaust)
5.960–5.975 mm (0.2346–0.2352 in)
Limit
5.930 mm (0.2335 in)
Valve guide inside diameter (intake)
6.000–6.012 mm (0.2362–0.2367 in)
Limit
6.050 mm (0.2382 in)
Valve guide inside diameter (exhaust)
6.000–6.012 mm (0.2362–0.2367 in)
Limit
6.050 mm (0.2382 in)
A
B
C
D
Summary of Contents for 2005 MT-01
Page 1: ...2005 SERVICE MANUAL MT 01 T 5YU1 AE1 ...
Page 7: ...GEN INFO 1 ...
Page 9: ......
Page 24: ...SPEC 2 ...
Page 26: ......
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 1 4 3 2 ...
Page 63: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 3 2 1 1 A A B B B B A A ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Oil pump 2 Oil strainer crankcase 3 Oil pipe 1 ...
Page 65: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 3 4 2 1 A ...
Page 77: ...CABLE ROUTING 2 51 A A B D D E F G C 1 2 3 3 4 4 5 6 7 8 9 ...
Page 79: ...CABLE ROUTING 2 53 A A A A A B C D D E F A A 1 1 2 2 5 3 6 8 10 10 11 A G H I K J 4 7 9 9 9 ...
Page 83: ...CHK ADJ 3 ...
Page 120: ...CHAS 4 ...
Page 195: ...ENG 5 ...
Page 199: ......
Page 214: ...ENGINE REMOVAL 5 15 25 10 11 28 26 12 29 27 14 30 26 24 2 21 19 18 18 19 23 22 20 9 13 ...
Page 279: ...CRANKCASE 5 80 ...
Page 296: ...FUEL 6 ...
Page 298: ......
Page 312: ......
Page 313: ...ELEC 7 ...
Page 327: ...CHARGING SYSTEM 7 12 1 AC magneto 2 Rectifier regulator 4 Battery 8 Main fuse ...
Page 329: ...CHARGING SYSTEM 7 14 ...
Page 339: ...SIGNALING SYSTEM 7 24 ...
Page 381: ...FUEL INJECTION SYSTEM 7 66 ...
Page 385: ...FUEL PUMP SYSTEM 7 70 ...
Page 389: ...MUFFLER COOLING SYSTEM 7 74 ...
Page 398: ...IMMOBILIZER SYSTEM 7 83 Example fault code 52 a b a Light on b Light off ...
Page 399: ...IMMOBILIZER SYSTEM 7 84 ...
Page 400: ...ELECTRICAL COMPONENTS 7 85 EAS27970 ELECTRICAL COMPONENTS 4 3 5 7 6 8 9 10 12 13 14 15 1 2 11 ...
Page 402: ...ELECTRICAL COMPONENTS 7 87 3 4 6 5 8 7 9 11 12 13 14 15 16 17 18 1 2 10 ...
Page 424: ...TRBL SHTG 8 ...
Page 426: ......
Page 433: ......
Page 434: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...