CAMSHAFTS
5-22
3. Remove:
• Camshaft drive gear “1”
• Camshaft driven gear “2”
• Straight keys
• Front cylinder camshaft end cover
NOTE:
Cover the crankcase hole with a clean rag “3” to
prevent the straight keys from falling into the
crankcase.
4. Remove:
• Oil delivery pipe “1”
• Camshaft cover “2”
(along with the camshafts)
NOTE:
Loosen each bolt 1/4 of a turn at a time, in stag-
es and in a crisscross pattern. After all of the
bolts are fully loosened, remove them.
EAS23860
CHECKING THE CAMSHAFTS
1. Check:
• Cam
Blue discoloration/pitting/scratches
→
Re-
place the camshaft.
2. Measure:
• Cam dimensions “a” and “b”
Out of specification
→
Replace the camshaft.
Camshaft lobe dimensions
Intake A
38.241–38.341 mm (1.5055–
1.5095 in) (cylinder #1)
38.243–38.343 mm (1.5056–
1.5096 in) (cylinder #2)
Limit
38.141 mm (1.5016 in) (cylinder
#1)
38.143 mm (1.5017 in) (cylinder
#2)
Intake B
31.950–32.050 mm (1.2579–
1.2618 in)
Limit
31.850 mm (1.2539 in)
Exhaust A
38.236–38.336 mm (1.5054–
1.5093 in)
Limit
38.136 mm (1.5014 in)
Exhaust B
31.950–32.050 mm (1.2579–
1.2618 in)
Limit
31.850 mm (1.2539 in)
Summary of Contents for 2005 MT-01
Page 1: ...2005 SERVICE MANUAL MT 01 T 5YU1 AE1 ...
Page 7: ...GEN INFO 1 ...
Page 9: ......
Page 24: ...SPEC 2 ...
Page 26: ......
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 1 4 3 2 ...
Page 63: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 3 2 1 1 A A B B B B A A ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Oil pump 2 Oil strainer crankcase 3 Oil pipe 1 ...
Page 65: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 3 4 2 1 A ...
Page 77: ...CABLE ROUTING 2 51 A A B D D E F G C 1 2 3 3 4 4 5 6 7 8 9 ...
Page 79: ...CABLE ROUTING 2 53 A A A A A B C D D E F A A 1 1 2 2 5 3 6 8 10 10 11 A G H I K J 4 7 9 9 9 ...
Page 83: ...CHK ADJ 3 ...
Page 120: ...CHAS 4 ...
Page 195: ...ENG 5 ...
Page 199: ......
Page 214: ...ENGINE REMOVAL 5 15 25 10 11 28 26 12 29 27 14 30 26 24 2 21 19 18 18 19 23 22 20 9 13 ...
Page 279: ...CRANKCASE 5 80 ...
Page 296: ...FUEL 6 ...
Page 298: ......
Page 312: ......
Page 313: ...ELEC 7 ...
Page 327: ...CHARGING SYSTEM 7 12 1 AC magneto 2 Rectifier regulator 4 Battery 8 Main fuse ...
Page 329: ...CHARGING SYSTEM 7 14 ...
Page 339: ...SIGNALING SYSTEM 7 24 ...
Page 381: ...FUEL INJECTION SYSTEM 7 66 ...
Page 385: ...FUEL PUMP SYSTEM 7 70 ...
Page 389: ...MUFFLER COOLING SYSTEM 7 74 ...
Page 398: ...IMMOBILIZER SYSTEM 7 83 Example fault code 52 a b a Light on b Light off ...
Page 399: ...IMMOBILIZER SYSTEM 7 84 ...
Page 400: ...ELECTRICAL COMPONENTS 7 85 EAS27970 ELECTRICAL COMPONENTS 4 3 5 7 6 8 9 10 12 13 14 15 1 2 11 ...
Page 402: ...ELECTRICAL COMPONENTS 7 87 3 4 6 5 8 7 9 11 12 13 14 15 16 17 18 1 2 10 ...
Page 424: ...TRBL SHTG 8 ...
Page 426: ......
Page 433: ......
Page 434: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...