Yamaha 2005 MT-01, Service Manual

Page: 72 / 435

CABLE ROUTING
2-46
1. Fuel pump lead
2. Cylinder-#1 right spark plug lead
3. Sub-wire harness 2
4. Cylinder-#2 left ignition coil lead
5. Sub-wire harness 2 coupler
6. Cylinder-#2 left ignition coil
7. Cylinder-#2 left spark plug lead
8. Cylinder-#2 intake air pressure sensor hose
9. Cylinder-#2 intake air pressure sensor
10. Main switch lead
11. Front brake fluid reservoir hose
12. Front brake hose
13. Throttle cable (decelerator cable)
14. Throttle cable (accelerator cable)
15. Right handlebar switch lead
16. Intake solenoid lead
17. ISC (idle speed control) unit lead
18. Stator coil assembly lead
19. Decompression solenoid lead
20. O
2
sensor lead
21. EXUP cables
22. Neutral switch lead
23. Rear brake light switch lead
24. Rear brake fluid reservoir hose
25. Rear brake hose
26. Right side panel
27. Speed sensor lead
28. Wire harness
29. Fuel hose
30. Throttle position sensor
31. Engine temperature sensor lead
A. Fasten the sidestand switch lead, decompression
solenoid lead, crankshaft position sensor lead,
neutral switch lead and speed sensor lead with the
lead holder.
B. Route the cylinder-#1 right ignition coil lead under
the frame boss and to the inside of the rear brake
fluid reservoir hose.
C. Wrap the protective covering around the rear brake
light switch coupler, sidestand switch coupler, O
2
sensor coupler, decompression solenoid coupler,
crankshaft position sensor coupler, neutral switch
coupler, and speed sensor coupler. Be sure to
cover the sections of the leads that are not covered
by the protective sleeves and cover the taped
sections of the leads.
D. Pass the fuel pump lead through the hole in the
rubber sheet.
E. To fuel tank
F. The rubber sheet should hang down over the wire
harness, fuel pump lead, and cylinder-#1 right
spark plug lead. Be sure not to cover the fuel hose.
G. Fasten the sub-wire harness 2, intake solenoid
lead and ISC (idle speed control) unit lead with the
lead holder.
H. Black connector
I.
White connector
J. Fasten the wire harness with the plastic locking tie
to the cylinder-#2 left ignition coil bracket.
K. Fasten the wire harness and sub-wire harness 2
with the plastic band at the section just before the
split in the wire harness. Face the end of the plastic
band outward.
L. Wrap the protective covering around the right
handlebar switch coupler, headlight coupler,
immobilizer unit coupler and main switch coupler,
making sure to cover the sections of the leads that
are not covered by the protective sleeves.
M. Route the cylinder-#2 intake air pressure sensor
hose to the outside of the wire harness.
N. Route the cylinder-#2 intake air pressure sensor
lead to the outside of the wire harness, headlight
lead, right handlebar switch lead, main switch lead,
and cylinder-#2 left spark plug lead.
O. Fasten the wire harness, headlight lead, right
handlebar switch lead, main switch lead, and
cylinder-#2 left spark plug lead with the plastic
band. Fasten the wire harness where the cylinder-
#2 intake air pressure sensor lead branches off
from the wire harness. Fasten the headlight lead
and right handlebar switch lead at the white tape
on each lead. Face the end of the plastic band
outward.
P. Route the wire harness under the throttle cables.
Q. To engine
R. Route the intake solenoid lead to the inside of the
intake solenoid vacuum hose (air filter case valve
to intake solenoid).
S. Route the stator coil assembly lead to the inside of
the engine bracket (front upper side).
T. Fasten the stator coil assembly lead at the white
tape with the holder.
U. Route the EXUP cables under the engine bracket
(rear upper side).
V. Route the rear brake light switch lead and O
2
sensor lead to the outside of the engine bracket
(rear upper side).
W. Fasten the rear brake light switch lead and brake
fluid reservoir hose with the plastic clamp next to
the bolt hole in the frame, making sure that the
lead is fastened under the hose.
X. Route the O
2
sensor lead under the right side
panel, making sure that the lead is not pinched
between the panel and the right side panel bracket.
Y. Route the decompression solenoid lead, neutral
switch lead, and speed sensor lead to the inside of
the rear brake hose and engine bracket (rear upper
side), making sure not to pinch the leads between
the EXUP cables and the engine.
Z. Install the plastic band with its buckle facing
rearward and its end facing downward.
AA.Route the sub-wire harness 2 in front of the
cylinder-#2 ISC (idle speed control) unit outlet
hose.
AB.Route the wire harness and right handlebar switch
lead to the outside of the throttle cable holder.
AC.Fasten the throttle cables with the holder, making
sure that the accelerator cable is routed above the
decelerator cable.
AD.Route the fuel pump lead to the right of the fuel
hose.
AE.Align the indentations in the throttle cables with the
front edge of the holder.
AF. Fasten the sub-wire harness 2, ISC (idle speed
control) unit lead, and ISC (idle speed control) unit
inlet hose with the plastic band, making sure not to
pinch the hose. Fasten the plastic band behind the
hose clamp.