Yamaha 2005 MT-01, Service Manual

Page: 258 / 435

CLUTCH
5-59
6. Install:
• Clutch spring plate “1”
• Clutch spring plate retainer “2”
NOTE:
Tighten the clutch spring bolts in stages and in a
crisscross pattern.
7. Install:
• Shift arm “1”
NOTE:
Install the shift arm “1” with its punch mark “a”
aligned with the notch “b” in end of the shift shaft.
EAS25280
DISASSEMBLING THE CLUTCH MASTER
CYLINDER
CAUTION:
ECA13840
• Clutch components rarely require disas-
sembly.
• Therefore, always follow these preventive
measures:
• Never disassemble clutch components un-
less absolutely necessary.
• If any connection on the hydraulic clutch
system is disconnected, the entire clutch
system must be disassembled, drained,
cleaned, properly filled, and bled after reas-
sembly.
• Never use solvents on internal clutch com-
ponents.
• Use only clean or new clutch fluid for clean-
ing clutch components.
• Clutch fluid may damage painted surfaces
and plastic parts. Therefore, always clean
up any spilt fluid immediately.
• Avoid clutch fluid coming into contact with
the eyes as it can cause serious injury.
• First aid for clutch fluid entering the eyes:
• Flush with water for 15 minutes and get im-
mediate medical attention.
NOTE:
Before disassembling the clutch master cylinder,
drain the clutch fluid from the entire clutch sys-
tem.
1. Remove:
• Clutch hose union bolt “1”
• Copper washers “2”
• Clutch hose “3”
NOTE:
To collect any remaining clutch fluid, place a
container under the master cylinder and the end
of the clutch hose.
T
R
.
.
Clutch spring plate retainer bolt
8 Nm (0.8 m·kg, 5.8 ft·lb)
T
R
.
.
Shift arm bolt
10 Nm (1.0 m·kg, 7.2 ft·lb)
a
1
2
1
2
1
a
b
3
2
1