Yamaha 2005 MT-01, Service Manual

Page: 70 / 435

CABLE ROUTING
2-44
1. Meter assembly lead
2. Clutch hose
3. Left handlebar switch lead
4. Cylinder-#1 intake air pressure sensor
5. Cylinder-#1 intake air pressure sensor hose
6. Cylinder-#2 right spark plug lead
7. Cylinder-#2 right ignition coil
8. Cylinder-#2 right ignition coil lead
9. Cylinder-#1 left spark plug lead
10. EXUP servo motor lead
11. Cylinder-#1 left ignition coil
12. Negative battery lead
13. Crankshaft position sensor lead
14. Sidestand switch lead
15. Starter motor lead
16. Oil tank breather hose
17. Throttle cable (decelerator cable)
18. Throttle cable (accelerator cable)
19. Engine bracket (rear upper side)
20. Frame
21. Wire harness
A. To meter assembly
B. Route the cylinder-#1 intake air pressure sensor
hose to the outside of the clutch hose, wire
harness, meter assembly lead, cylinder-#2 right
spark plug lead and left handlebar switch lead.
C. Route the cylinder-#2 right spark plug lead to the
inside of the left handlebar switch lead and under
the wire harness.
D. Route the cylinder-#1 intake air pressure sensor
lead to the inside of the cylinder-#2 right spark plug
lead, left handlebar switch lead, meter assembly
lead, and wire harness.
E. Install the throttle cables so that the metal section
of each outer cable is in a straight line when
viewed from the side.
F. Fasten the cylinder-#2 right spark plug lead, left
handlebar switch lead, meter assembly lead, and
wire harness with the plastic band. Fasten the left
handlebar switch lead and meter assembly lead at
the white tape on each lead and face the end of the
plastic band downward.
G. Route the cylinder-#1 intake air pressure sensor
hose under the cylinder-#2 right spark plug lead.
H. Wrap the protective covering around the wire
harness, left handlebar switch coupler, and meter
assembly couplers, making sure to cover the leads
that are not covered by their protective sleeves.
I. Fasten the wire harness by sliding the plastic
holder on the wire harness onto the stud on the
cylinder-#2 right ignition coil bracket.
J. White connector
K. Black connector
L. To throttle body
M. Pass the wire harness between the clutch hose
bracket and the frame.
N. To engine
O. The wire harness should not protrude to the inside
of the frame.
P. The rubber sheet should hang down over the wire
harness, clutch hose, cylinder-#1 left spark plug
lead, EXUP servo motor lead and negative battery
lead. Be sure not to cover the fuel hose.
Q. Route the cylinder-#1 left spark plug lead under
the frame boss and to the outside of the wire
harness and clutch hose.
R. Route the clutch hose to the outside of the wire
harness.
S. Fasten the clutch hose and EXUP servo motor
lead with the plastic locking ties. Face the buckle of
the plastic locking tie forward, with the end facing
outward, and then cut off the excess end of the tie.
T. Fasten the EXUP servo motor lead at the white
tape and the grommet on the clutch hose with a
plastic band, making sure that the EXUP servo
motor lead is routed towards the front of the
vehicle.
U. Route the negative battery lead to the inside of the
starter motor lead and over the battery box.
V. Route the sidestand switch lead and crankshaft
position sensor lead to the outside of the engine
bracket (rear upper side).
W. Route the crankshaft position sensor lead and
sidestand switch lead behind the engine boss,
making sure not to route the leads over the boss.
X. Fasten the starter motor lead, sidestand switch
lead, and crankshaft position sensor lead with the
lead holder.
Y. Fasten the sidestand switch lead and the starter
motor lead together with the plastic clamp at the
white paint mark on the sidestand switch lead.
Z. Pass the plastic band through the hole in the
frame, and then fasten the starter motor lead with
the band. Face the end of the plastic band inward.
AA.Align the white tape on the starter motor lead with
the bend in the frame, and then fasten the lead at
the white tape with the plastic band. Face the end
of the plastic band inward.
AB.Fasten the starter motor lead with the plastic band.
AC.Route the wire harness to the inside of the left
handlebar switch lead and meter assembly lead.
AD.Route the clutch hose under the left handlebar
switch lead and meter assembly lead.
AE.Frame hole
AF. The starter motor lead should not protrude to the
outside of the frame.
AG.The buckle of the plastic band should be under the
frame.
AH.The starter motor lead should not protrude past
the line shown in the illustration.
AI. Face the end of the plastic band inward.
AJ. Pass the plastic band through the hole in the
engine bracket (front upper side).
AK.90
°
AL.Fasten the wire harness and oil tank breather hose
with the holder.
AM.Align the lower edge of the white tape on the wire
harness with the lower edge of the holder.
AN.Fasten the wire harness with the holder.