TIGHTENING TORQUES
2-19
Cylinder head cover bolt
M6
24
10 Nm (1.0 m·kg, 7.2 ft·lb)
Rocker arm base bolt
M6
8
10 Nm (1.0 m·kg, 7.2 ft·lb)
Rocker arm base bolt
M8
4
24 Nm (2.4 m·kg, 17 ft·lb)
Locknut (rocker arm adjusting
screw)
M7
4
20 Nm (2.0 m·kg, 14 ft·lb)
Valve lifter case bolt
M6
4
10 Nm (1.0 m·kg, 7.2 ft·lb)
Camshaft cover bolt
M6
7
10 Nm (1.0 m·kg, 7.2 ft·lb)
Front cylinder camshaft end
cover bolt
M5
2
7 Nm (0.7 m·kg, 5.1 ft·lb)
Camshaft drive gear bolt
M10
1
30 Nm (3.0 m·kg, 22 ft·lb)
Camshaft driven gear nut
M14
1
52 Nm (5.2 m·kg, 37 ft·lb)
Oil gallery bolt
M5
3
4 Nm (0.4 m·kg, 2.9 ft·lb)
Cylinder heads:
Spark plug
M12
4
18 Nm (1.8 m·kg, 13 ft·lb)
Oil pipe 1 union bolt
M10
2
21 Nm (2.1 m·kg, 15 ft·lb)
Oil pipe 1 union bolt
M8
1
18 Nm (1.8 m·kg, 13 ft·lb)
Engine temperature sensor
-
1
20 Nm (2.0 m·kg, 14 ft·lb)
Cylinder head nut
M12
8
45 Nm (4.5 m·kg, 32 ft·lb)
Cylinder head nut
M10
4
39 Nm (3.9 m·kg, 28 ft·lb)
Cylinder head stud bolt (exhaust
pipe)
M8
4
15 Nm (1.5 m·kg, 11 ft·lb)
Clutch:
Crankshaft end cover plug
M32
1
10 Nm (1.0 m·kg, 7.2 ft·lb)
Timing mark accessing screw
M16
1
8 Nm (0.8 m·kg, 5.8 ft·lb)
Clutch cover bolt
M6
17
10 Nm (1.0 m·kg, 7.2 ft·lb)
Crankshaft position sensor lead
holder screw
M6
7
10 Nm (1.0 m·kg, 7.2 ft·lb)
Crankshaft position sensor screw
M6
2
10 Nm (1.0 m·kg, 7.2 ft·lb)
Clutch spring plate retainer bolt
M6
6
8 Nm (0.8 m·kg, 5.8 ft·lb)
Clutch boss nut
M20
1
125 Nm (12.5 m·kg, 90 ft·lb)
Stake
Primary drive gear bolt
M12
1
100 Nm (10.0 m·kg, 72 ft·lb)
Clutch hose union bolt
M10
1
30 Nm (3.0 m·kg, 22 ft·lb)
Clutch pipe union bolt
M10
1
26 Nm (2.6 m·kg, 19 ft·lb)
Clutch release cylinder bolt
M6
3
10 Nm (1.0 m·kg, 7.2 ft·lb)
Bleed screw (clutch release
cylinder)
M8
1
6 Nm (0.6 m·kg, 4.3 ft·lb)
Shift shaft:
Shift shaft spring stopper bolt
M8
1
22 Nm (2.2 m·kg, 16 ft·lb)
Item
Thread
size
Q’ty
Tightening torque
Remarks
LT
LT
E
E
LT
LT
E
LT
LT
Summary of Contents for 2005 MT-01
Page 1: ...2005 SERVICE MANUAL MT 01 T 5YU1 AE1 ...
Page 7: ...GEN INFO 1 ...
Page 9: ......
Page 24: ...SPEC 2 ...
Page 26: ......
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 1 4 3 2 ...
Page 63: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 3 2 1 1 A A B B B B A A ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Oil pump 2 Oil strainer crankcase 3 Oil pipe 1 ...
Page 65: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 3 4 2 1 A ...
Page 77: ...CABLE ROUTING 2 51 A A B D D E F G C 1 2 3 3 4 4 5 6 7 8 9 ...
Page 79: ...CABLE ROUTING 2 53 A A A A A B C D D E F A A 1 1 2 2 5 3 6 8 10 10 11 A G H I K J 4 7 9 9 9 ...
Page 83: ...CHK ADJ 3 ...
Page 120: ...CHAS 4 ...
Page 195: ...ENG 5 ...
Page 199: ......
Page 214: ...ENGINE REMOVAL 5 15 25 10 11 28 26 12 29 27 14 30 26 24 2 21 19 18 18 19 23 22 20 9 13 ...
Page 279: ...CRANKCASE 5 80 ...
Page 296: ...FUEL 6 ...
Page 298: ......
Page 312: ......
Page 313: ...ELEC 7 ...
Page 327: ...CHARGING SYSTEM 7 12 1 AC magneto 2 Rectifier regulator 4 Battery 8 Main fuse ...
Page 329: ...CHARGING SYSTEM 7 14 ...
Page 339: ...SIGNALING SYSTEM 7 24 ...
Page 381: ...FUEL INJECTION SYSTEM 7 66 ...
Page 385: ...FUEL PUMP SYSTEM 7 70 ...
Page 389: ...MUFFLER COOLING SYSTEM 7 74 ...
Page 398: ...IMMOBILIZER SYSTEM 7 83 Example fault code 52 a b a Light on b Light off ...
Page 399: ...IMMOBILIZER SYSTEM 7 84 ...
Page 400: ...ELECTRICAL COMPONENTS 7 85 EAS27970 ELECTRICAL COMPONENTS 4 3 5 7 6 8 9 10 12 13 14 15 1 2 11 ...
Page 402: ...ELECTRICAL COMPONENTS 7 87 3 4 6 5 8 7 9 11 12 13 14 15 16 17 18 1 2 10 ...
Page 424: ...TRBL SHTG 8 ...
Page 426: ......
Page 433: ......
Page 434: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...