ENGINE
3-17
• Fuel tank
Refer to “FUEL TANK” on page 6-1.
• Seat
Refer to “GENERAL CHASSIS” on page 4-1.
EAS21060
CHECKING THE OIL TANK BREATHER
HOSE
1. Check:
• Oil tank breather hose “1”
Cracks/damage
→
Replace.
Loose connection
→
Connect properly.
CAUTION:
ECA14930
Make sure the oil tank breather hose is rout-
ed correctly.
EAS21080
CHECKING THE EXHAUST SYSTEM
The following procedure applies to all of the ex-
haust pipes and gaskets.
1. Remove:
• Seat
Refer to “GENERAL CHASSIS” on page 4-1.
2. Check:
• Front exhaust pipe “1”
• Rear exhaust pipe “2”
• Catalyst pipe “3”
• Mufflers “4”
Cracks/damage
→
Replace.
• Gaskets “5”
Exhaust gas leaks
→
Replace.
3. Check:
Tightening torques
• Front exhaust pipe and front exhaust pipe
joint bolts “6”
• Front exhaust pipe and rear exhaust pipe bolt
“7”
• Rear exhaust pipe and rear exhaust pipe joint
bolt “8”
• Rear exhaust pipe bolt “9”
• Rear exhaust pipe and catalyst pipe bolt “10”
• Catalyst pipe nut “11”
• Catalyst pipe and muffler bolts “12”
• Muffler bolts “13”
NOTE:
When installing the EXUP cables, make sure
they are parallel and not twisted.
• Upper cable: Black metal section “14”
• Lower cable: White metal section “15”
1
T
R
.
.
Front exhaust pipe and front
exhaust pipe joint bolt
20 Nm (2.0 m·kg, 14 ft·lb)
Front exhaust pipe and rear
exhaust pipe bolt
20 Nm (2.0 m·kg, 14 ft·lb)
Rear exhaust pipe and rear
exhaust pipe joint bolt
20 Nm (2.0 m·kg, 14 ft·lb)
Rear exhaust pipe bolt
20 Nm (2.0 m·kg, 14 ft·lb)
Rear exhaust pipe and catalyst
pipe bolt
20 Nm (2.0 m·kg, 14 ft·lb)
Catalyst pipe nut
20 Nm (2.0 m·kg, 14 ft·lb)
Catalyst pipe and muffler bolt
20 Nm (2.0 m·kg, 14 ft·lb)
Muffler bolt
24 Nm (2.4 m·kg, 17 ft·lb)
10
4
4
5
3
5
1
5
2
5
5
5
9
12
11
7
6
12
13
13
8
Summary of Contents for 2005 MT-01
Page 1: ...2005 SERVICE MANUAL MT 01 T 5YU1 AE1 ...
Page 7: ...GEN INFO 1 ...
Page 9: ......
Page 24: ...SPEC 2 ...
Page 26: ......
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 1 4 3 2 ...
Page 63: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 3 2 1 1 A A B B B B A A ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Oil pump 2 Oil strainer crankcase 3 Oil pipe 1 ...
Page 65: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 3 4 2 1 A ...
Page 77: ...CABLE ROUTING 2 51 A A B D D E F G C 1 2 3 3 4 4 5 6 7 8 9 ...
Page 79: ...CABLE ROUTING 2 53 A A A A A B C D D E F A A 1 1 2 2 5 3 6 8 10 10 11 A G H I K J 4 7 9 9 9 ...
Page 83: ...CHK ADJ 3 ...
Page 120: ...CHAS 4 ...
Page 195: ...ENG 5 ...
Page 199: ......
Page 214: ...ENGINE REMOVAL 5 15 25 10 11 28 26 12 29 27 14 30 26 24 2 21 19 18 18 19 23 22 20 9 13 ...
Page 279: ...CRANKCASE 5 80 ...
Page 296: ...FUEL 6 ...
Page 298: ......
Page 312: ......
Page 313: ...ELEC 7 ...
Page 327: ...CHARGING SYSTEM 7 12 1 AC magneto 2 Rectifier regulator 4 Battery 8 Main fuse ...
Page 329: ...CHARGING SYSTEM 7 14 ...
Page 339: ...SIGNALING SYSTEM 7 24 ...
Page 381: ...FUEL INJECTION SYSTEM 7 66 ...
Page 385: ...FUEL PUMP SYSTEM 7 70 ...
Page 389: ...MUFFLER COOLING SYSTEM 7 74 ...
Page 398: ...IMMOBILIZER SYSTEM 7 83 Example fault code 52 a b a Light on b Light off ...
Page 399: ...IMMOBILIZER SYSTEM 7 84 ...
Page 400: ...ELECTRICAL COMPONENTS 7 85 EAS27970 ELECTRICAL COMPONENTS 4 3 5 7 6 8 9 10 12 13 14 15 1 2 11 ...
Page 402: ...ELECTRICAL COMPONENTS 7 87 3 4 6 5 8 7 9 11 12 13 14 15 16 17 18 1 2 10 ...
Page 424: ...TRBL SHTG 8 ...
Page 426: ......
Page 433: ......
Page 434: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...