CRANKSHAFT
5-89
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4. Select:
• Big end bearings (“P
1
”–“P
2
”)
NOTE:
• The numbers “a” stamped into the crankshaft
web and the numbers “b” on the connecting
rods are used to determine the replacement
big end bearing sizes.
• “P
1
”–“P
2
” refer to the bearings shown in the
crankshaft illustration.
For example, if the connecting rod “P
1
” and
the crankshaft web “P” numbers are “5” and
“2” respectively, then the bearing size for “P
1
”
is:
5. Measure:
• Crankshaft journal diameter “a”
Out of specification
→
Replace the crank-
shaft.
NOTE:
Measure the diameter of each crankshaft journal
at two places.
6. Measure:
• Crankshaft journal bearing inside diameter
“a”
Out of specification
→
Replace the crank-
case assembly.
NOTE:
Measure the inside diameter of each crankshaft
journal bearing at two places.
P
1
P
2
a
“P
1
” (connecting rod) - “P” (crankshaft)
=
5 - 2 = 3 (brown)
Bearing color code
1.Blue 2.Black 3.Brown 4.Green
5.Yellow
Crankshaft journal diameter
49.968–49.980 mm (1.9672–
1.9677 in)
Crankshaft journal bearing inside
diameter
50.010–50.030 mm (1.9689–
1.9697 in)
Summary of Contents for 2005 MT-01
Page 1: ...2005 SERVICE MANUAL MT 01 T 5YU1 AE1 ...
Page 7: ...GEN INFO 1 ...
Page 9: ......
Page 24: ...SPEC 2 ...
Page 26: ......
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 1 4 3 2 ...
Page 63: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 3 2 1 1 A A B B B B A A ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Oil pump 2 Oil strainer crankcase 3 Oil pipe 1 ...
Page 65: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 3 4 2 1 A ...
Page 77: ...CABLE ROUTING 2 51 A A B D D E F G C 1 2 3 3 4 4 5 6 7 8 9 ...
Page 79: ...CABLE ROUTING 2 53 A A A A A B C D D E F A A 1 1 2 2 5 3 6 8 10 10 11 A G H I K J 4 7 9 9 9 ...
Page 83: ...CHK ADJ 3 ...
Page 120: ...CHAS 4 ...
Page 195: ...ENG 5 ...
Page 199: ......
Page 214: ...ENGINE REMOVAL 5 15 25 10 11 28 26 12 29 27 14 30 26 24 2 21 19 18 18 19 23 22 20 9 13 ...
Page 279: ...CRANKCASE 5 80 ...
Page 296: ...FUEL 6 ...
Page 298: ......
Page 312: ......
Page 313: ...ELEC 7 ...
Page 327: ...CHARGING SYSTEM 7 12 1 AC magneto 2 Rectifier regulator 4 Battery 8 Main fuse ...
Page 329: ...CHARGING SYSTEM 7 14 ...
Page 339: ...SIGNALING SYSTEM 7 24 ...
Page 381: ...FUEL INJECTION SYSTEM 7 66 ...
Page 385: ...FUEL PUMP SYSTEM 7 70 ...
Page 389: ...MUFFLER COOLING SYSTEM 7 74 ...
Page 398: ...IMMOBILIZER SYSTEM 7 83 Example fault code 52 a b a Light on b Light off ...
Page 399: ...IMMOBILIZER SYSTEM 7 84 ...
Page 400: ...ELECTRICAL COMPONENTS 7 85 EAS27970 ELECTRICAL COMPONENTS 4 3 5 7 6 8 9 10 12 13 14 15 1 2 11 ...
Page 402: ...ELECTRICAL COMPONENTS 7 87 3 4 6 5 8 7 9 11 12 13 14 15 16 17 18 1 2 10 ...
Page 424: ...TRBL SHTG 8 ...
Page 426: ......
Page 433: ......
Page 434: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...