
ENGINE SPECIFICATIONS
2-7
Piston ring
Top ring
Ring type
Barrel
Dimensions (B
×
T)
1.20
×
3.80 mm (0.05
×
0.15 in)
End gap (installed)
0.30–0.50 mm (0.01–0.02 in)
Limit
0.70 mm (0.0276 in)
Ring side clearance
0.030–0.080 mm (0.0012–0.0032 in)
Limit
0.120 mm (0.0047 in)
2nd ring
Ring type
Taper
Dimensions (B
×
T)
1.20
×
3.80 mm (0.05
×
0.15 in)
End gap (installed)
0.30–0.45 mm (0.01–0.02 in)
Limit
0.80 mm (0.0315 in)
Ring side clearance
0.030–0.070 mm (0.0012–0.0028 in)
Limit
0.12 mm (0.0047 in)
Oil ring
Dimensions (B
×
T)
2.50
×
3.40 mm (0.10
×
0.13 in)
End gap (installed)
0.20–0.70 mm (0.01–0.03 in)
Connecting rod
Oil clearance (using plastigauge
®
)
0.050–0.074 mm (0.0020–0.0029 in)
Bearing color code
1.Blue 2.Black 3.Brown 4.Green 5.Yellow
T
B
B
T
B
T
Summary of Contents for 2005 MT-01
Page 1: ...2005 SERVICE MANUAL MT 01 T 5YU1 AE1 ...
Page 7: ...GEN INFO 1 ...
Page 9: ......
Page 24: ...SPEC 2 ...
Page 26: ......
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 1 4 3 2 ...
Page 63: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 3 2 1 1 A A B B B B A A ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Oil pump 2 Oil strainer crankcase 3 Oil pipe 1 ...
Page 65: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 3 4 2 1 A ...
Page 77: ...CABLE ROUTING 2 51 A A B D D E F G C 1 2 3 3 4 4 5 6 7 8 9 ...
Page 79: ...CABLE ROUTING 2 53 A A A A A B C D D E F A A 1 1 2 2 5 3 6 8 10 10 11 A G H I K J 4 7 9 9 9 ...
Page 83: ...CHK ADJ 3 ...
Page 120: ...CHAS 4 ...
Page 195: ...ENG 5 ...
Page 199: ......
Page 214: ...ENGINE REMOVAL 5 15 25 10 11 28 26 12 29 27 14 30 26 24 2 21 19 18 18 19 23 22 20 9 13 ...
Page 279: ...CRANKCASE 5 80 ...
Page 296: ...FUEL 6 ...
Page 298: ......
Page 312: ......
Page 313: ...ELEC 7 ...
Page 327: ...CHARGING SYSTEM 7 12 1 AC magneto 2 Rectifier regulator 4 Battery 8 Main fuse ...
Page 329: ...CHARGING SYSTEM 7 14 ...
Page 339: ...SIGNALING SYSTEM 7 24 ...
Page 381: ...FUEL INJECTION SYSTEM 7 66 ...
Page 385: ...FUEL PUMP SYSTEM 7 70 ...
Page 389: ...MUFFLER COOLING SYSTEM 7 74 ...
Page 398: ...IMMOBILIZER SYSTEM 7 83 Example fault code 52 a b a Light on b Light off ...
Page 399: ...IMMOBILIZER SYSTEM 7 84 ...
Page 400: ...ELECTRICAL COMPONENTS 7 85 EAS27970 ELECTRICAL COMPONENTS 4 3 5 7 6 8 9 10 12 13 14 15 1 2 11 ...
Page 402: ...ELECTRICAL COMPONENTS 7 87 3 4 6 5 8 7 9 11 12 13 14 15 16 17 18 1 2 10 ...
Page 424: ...TRBL SHTG 8 ...
Page 426: ......
Page 433: ......
Page 434: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...