Winston OF49P32SJ Service Manual Download Page 6

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(Behind)

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WINSTON

LIT.6710/REV.0/9-91

NOTE:

6-Head Model Picture

Summary of Contents for OF49P32SJ

Page 1: ...tages capable of producing serious injury or death Any person attempting diagnoisis and or repair involving removal of panels and or exposure to live electrical components must be trained or experienc...

Page 2: ...f the proper installation operation and maintenence procedures is an important step to insure safe operation of any equipment The instructions in this manual are meant as guidelines for proper service...

Page 3: ...D LOCK ASSEMBLY LID VALVE ASSEMBLY HANDLEBAR OBTAINING SERVICE HEATER HOLDER FUSE DANGER LABEL WHEEL VENT ASSEMBLY TEFLON SLIDE COTTER PIN VENT TUBE O RING WEIGHT LIFTER VENT TUBE WEIGHT HINGE BLOCK R...

Page 4: ...24 ID Tag Ref Only 25 23 22 21 20 19 18 17 16 15 Escutcheon Ref Only Inside Lid Groove 1 2 3 4 5 6 7 8 9 10 11 13 12 14 WINSTON 4 LIT 6710 REV 0 9 91...

Page 5: ...WINSTON 5 LIT 6710 REV 0 9 91 under 27 Thermostat Bulb Refrence Only 26 29 28 30 31 32 33 34 35 36 High limit...

Page 6: ...Behind 43 37 38 39 40 41 44 If Applicable 42 WINSTON 6 LIT 6710 REV 0 9 91 NOTE 6 Head Model Picture...

Page 7: ...WINSTON 7 LIT 6710 REV 0 9 91 45 46 47 48 49 50 51 52 53 54 55 Inside Behind...

Page 8: ...WINSTON 8 LIT 6710 REV 0 9 91 62 Behind 57 56 58 59 60 61 NOTE 6 Head Model Pictured...

Page 9: ...5 Lid Gasket PS1891 3 PS1206 16 Lid PS1046 1 Lid Lock PS1449 2 Handle Bar PS1168 3 Lid Valve Assembly PS1127 11 Heat On Indicator Lamp PS1012 3 12 Membrane Panel PS1748 13 Drain Valve PS1066 11 PS1925...

Page 10: ...t 2 Screw WINSTON 10 LIT 6710 REV 0 9 91 6 Screw 2 Panels 21 Leg PS1142 2 2 Leg 22 Screw PS1241 6 23 Back Panel 24 Muffler PS1152 25 Wheel Assembly PS1226 2 1 Muffler 2 Wheel 4 26 Vent Back Cap PS1729...

Page 11: ...g 4 Screw 1 Nut Plate 1 Plug PS1684 WINSTON 11 LIT 6710 REV 0 9 91 PARTS IDENTIFICATION Photo Kit Content Item Part Description Order No Number Qty Description 34 Heater Assembly 6 Ferrule 2 Nut 1 Hea...

Page 12: ...1448 1 Relay 43 Vent Tube O Ring PS1005 3 3 O Ring 40 Insulation 1 Insulation Front 2 Strap 1 Insulation Back 2 Buckle 6 Head PS1792 4 Head PS1031 41 Insulation Strap PS1219 2 2 Strap 2 Buckle 42 Vent...

Page 13: ...58 Vent Solenoid Spring PS1320 3 3 Spring 59 Vent Solenoid PS1088 1 Solenoid 60 Vent Solenoid Cotter Pin PS1121 3 3 Cotter Pin 4 Head 11 9 PSI PS1040 14 0 PSI PS1039 6 Head 11 9 PSI PS1041 62 Teflon...

Page 14: ...y buzzing loudly 7 24 14 Solenoid buzzing loudly 47 20 24 37 Shortening leaking from front of fryer 27 28 Shortening leaking around Collector Gasket 26 48 Shortening smoking 29 30 Shortening too hot 3...

Page 15: ...ket defective 16 Lid Valve O Ring not seating defective 18 Weight dirty 17 Lid Valve Retainer loose 19 Lost Vent Ball under weight in vent assembly if applicable newer systems do not utilize ball 20 P...

Page 16: ...s equiped with an AquaLert software system Software is designed to stop the heat up process prior to boiling point when water is detected in fryer If 51 Solid shortening being melted in fryer See Note...

Page 17: ...147 16 4 OHMS 10 PS1148 LINE HEATER PHASE VOLTAGE CURRENT CURRENT 1 1 208 3 3 240 43 7 14 6 AMPS AMPS 240 25 2 14 6 LINE HEATER PHASE VOLTAGE CURRENT CURRENT AMPS AMPS LINE HEATER PHASE VOLTAGE CURREN...

Page 18: ...WIRING DIAGRAM FOR MODELS NUMBERS PF46P32SJ or M PF56P32SJ or M Model numbers listed are as reflected on Identification Tag WINSTON 18 LIT 6710 REV 0 9 91 PF56P37SJ or M PF46P37SJ or M...

Page 19: ...FOR MODELS NUMBERS WINSTON 19 LIT 6710 REV 0 9 91 PFWPC6201SJ or M PFWPC4201SJ or M Model numbers listed are as reflected on Identification Tag WIRING DIAGRAM...

Page 20: ...WINSTON 20 LIT 6710 REV 0 9 91 PFWPC4201CASJ or M PFWPC6201CASJ or M Model numbers listed are as reflected on Identification Tag WIRING DIAGRAM FOR MODELS NUMBERS...

Page 21: ...4201NZSN PFWPC6201NZSN PFWPC4201MASN PFWPC6201MASN PF46P44SN PF56P44SN PFWPC4201AUSN PFWPC6201AUSN PF46P45SN WINSTON 21 LIT 6710 REV 0 9 91 WIRING DIAGRAM Model numbers listed are as reflected on Iden...

Page 22: ...WINSTON 22 LIT 6710 REV 0 9 91 FOR MODELS NUMBERS OF49P32SJ orM WIRING DIAGRAM OF59P32SJ orM OF49P37SJ orM OF59P37SJ orM Model numbers listed are as reflected on Identification Tag...

Page 23: ...WINSTON 23 LIT 6710 REV 0 9 91 Model numbers listed are as reflected on Identification Tag WIRING DIAGRAM FOR MODELS NUMBERS OFWPC4201SJ or M OFWPC6201SJ or M...

Page 24: ...WINSTON 24 LIT 6710 REV 0 9 91 Model numbers listed are as reflected on Identification Tag WIRING DIAGRAM FOR MODELS NUMBERS OFWPC4201CASJ or M OFWPC6201CASJ or M...

Page 25: ...4201NZSN OFWPC6201NZSN OFWPC4201MASN OFWPC6201MASN OF49P44SN OF59P44SN OFWPC4201AUSN OFWPC6201AUSN OF49P45SN WINSTON 25 LIT 6710 REV 0 9 91 OF59P45SN WIRING DIAGRAM Model numbers listed are as reflect...

Page 26: ...el 7 Observing wire location markings connect wires to proper relay terminals 8 Replace the four 4 screws securing escutcheon to relay panel 9 Replace the two 2 screws securing eyebrow to relay panel...

Page 27: ...uring escutcheon to relay panel and save for reuse Lower escutcheon slowly until secure in open position 4 Remove wire tie securing transformer wires to main harness 5 Disconnect the two 2 transformer...

Page 28: ...GER Turn off electrical power and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF 2 Remove the two 2 screws securing eyebrow to relay panel and save for reuse CAUTI...

Page 29: ...s securing escutcheon to relay panel and save for reuse Lower escutcheon slowly until secure in open position Utilizing caution hold heater end behind screws in step 3 5 Rotate insulation strap gainin...

Page 30: ...from both heater ends and remove heater Note position of offset in heater between terminal ends to ensure proper installation of new heater Positioning offsets in proper location place new heater in...

Page 31: ...securing locking arm to thermostat shaft Save screw and arm for reuse Disconnect probe assembly from extension wire See Figure 6 on following page CAUTION Utilize care in preventing relay 6 7 8 9 10 1...

Page 32: ...tighten compression nut 18 Replace insulation and strap 19 Replace the four 4 screws securing relay panel to side panels 20 Slide locking arm over thermostat shaft and replace screw securing arm to re...

Page 33: ...oking vessel flush against probe bushing prior to Step 10 10 Insert new probe into hole and secure bushing to cooking vessel using 11 16 open end wrench 11 Apply silicone sealant to ferrule 12 CAUTION...

Page 34: ...er switch from escutcheon DO NOT REMOVE WIRES FROM 6 Position new power switch in escutcheon and adjust knurled nut to allow proper extension 7 Position switch guard on switch stem replace and tighten...

Page 35: ...d Make sure groove for lid lock is toward front Lean lid toward back of fryer 10 Holding valve body secure with one hand install spring open coil toward lid Using other hand turning clockwise carefull...

Page 36: ...dy and lower lid Lift lid and install new valve body on lid Make sure the groove for the lid lock is toward the front Lean the lid toward the back of the fryer Holding top part of valve with one hand...

Page 37: ...m in slots in heater holder 7 Replace lid on fryer and place unit back into service REPLACE FUSE ITEM NO 53 Tools Phillips Screwdriver 2 Procedure 1 DANGER Turn off electrical power and disconnect ele...

Page 38: ...Tools Slotted Screwdriver 1 4 Phillips Screwdriver 2 Needle Nose Pliers Procedure 1 DANGER Turn off electrical power disconnect electrical power supply If unit is back into service REPLACE VENT ASSEM...

Page 39: ...g vent block to vent assembly Save screws block and ball if applicable for reuse NOTE Some 4 Head and 6 Head models utilize a stainless steel vent ball Located on vent block with weight to regulate pr...

Page 40: ...screws securing Danger Label panel and back panel to rear of fryer 18 Place muffler on fryer and place unit back into service REPLACE TEFLON SLIDE ITEM NO 62 Tools Phillips Screwdriver 2 Needle nose p...

Page 41: ...ger from weight lifter Save cotter pinfor reuse 12 Remove weight lifter and save for reuse 13 Remove damaged or worn teflon slide from lifter arm and replace with new teflon slide 14 With teflon slide...

Page 42: ...ur 4 screws securing block onto vent tube and vent assembly 21 Drop vent ball if applicable down through waffle onto vent block 22 Place weight down in weight lifter 23 Place vent back onto vent assem...

Page 43: ...t block nut plate on vent tube for further use Remove vent spring and save for reuse Note how spring is mounted to bracket and weight lifter to ensure proper installation when replacing Remove defecti...

Page 44: ...sconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF CAUTION Utilize care when removing muffler in Step 2 Muffler may contain very hot water 2 Remove muffler and place in...

Page 45: ...discard See Figure 20 8 Install new O ring on vent tube CAUTION Prior to applying final torque to screws in Step 9 verify solenoid wires are not pinched between nut plate and vent assembly This could...

Page 46: ...wires from harness wires at insulated terminals See Figure 21 Remove the four 4 screws securing vent block and ball if applicable to vent assembly Save screws block and ball if applicable for reuse NO...

Page 47: ...pplying final torque to screws in Step 19 verify solenoid wires are not pinched between nut plate and vent assembly This could create a shorted circuit causing potential equipment damage and or person...

Page 48: ...ing vent tube to cooking vessel Note position of vent tube prior to removal to ensure proper installation of new tube Remove vent tube ferrule and nut Place compression nut over correct end of new ven...

Page 49: ...unit back into service REPLACE WEIGHT ITEM NO 38 Tools N A Procedure 1 DANGER Turn off electrical power and disconnect electrical power supply If unit is CAUTION Utilize care when removing muffler in...

Page 50: ...and vent block nut plate Save screws vent assembly and nut plate for reuse CAUTION Utilize care when performing Step 11 Do to location and amount of torque required to remove nuts wear gloves for pro...

Page 51: ...nd or personal injury 20 Place vent block on vent tube Line up nut plate behind vent assembly and replace the four 4 screws securing block to vent tube and vent assembly 21 Drop vent ball if applicabl...

Page 52: ...e for reuse See Figure 29 Remove the four 4 screws securing vent assembly to rear of fryer and save for reuse Leave vent block nut plate on vent tube for further use Remove defective vent spring and d...

Page 53: ...ce unit back into service REPLACE VENT SOLENOID ITEM NO 59 Tools Phillips Screwdriver 2 Slotted Screwdriver Nut Driver 5 16 Nut Driver 3 16 Procedures 1 DANGER Turn off electrical power and disconnect...

Page 54: ...o bracket Save screws and nuts for reuse 14 Transfer wires from coil of defective solenoid to coil of new solenoid 15 Replace the four 4 screws and nuts securing new solenoid to bracket 16 Replace the...

Page 55: ...4 screws securing block to vent tube and vent assembly 24 Drop vent ball if applicable down through waffle onto vent block 25 Place weight down in weight lifter 26 Place vent back onto vent assembly...

Page 56: ...rewdriver 2 Needle Nose Pliers Procedure 1 DANGER Turn off electrical power and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF 2 Remove the two 2 screws securing e...

Page 57: ...ES Some 4 Head and 6 Head models utilize a stainless steel vent ball located on vent block with weight to regulate pressure Each new vent block kit contains replacement screws and a vent block nut pla...

Page 58: ...LATCH BLOCK FRONT ITEM NO 8 Tools Phillips Screwdriver 2 Box End Wrench 9 16 Silicone Sealant Hammer Putty Knife Procedure 1 DANGER Turn off electrical power and disconnect electrical power supply If...

Page 59: ...ct electrical power supply drain shortening and allow to cool If unit is herdwired CIRCUIT BREAKER MUST BE OFF Remove the two 2 screws securing eyebrow to relay panel and save for reuse Remove the fou...

Page 60: ...nce Refer to the parts identification section of this manual to identify the part s needed PROCEDURES FOR REPLACING NEW COMPONENTS ARE INCLUDED IN THIS MANUAL FOLLOW THOSE INSTRUCTIONS CAREFULLY To or...

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