background image

2

Please Do Not Return This Product To The Store. 

Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your 

local yellow pages/business listings or go to the 

Find a Dealer

 section online at 

www.wayne-dalton.com

To avoiD PoSSible 

iNjuRy, ReaD TheSe iNSTRucTioNS 

caReFully beFoRe aTTemPTiNg 

iNSTallaTioN. iF iN queSTioN 

abouT aNy oF The PRoceDuReS, 

Do NoT PeRFoRm The woRk. 

have a TRaiNeD DooR SySTemS 

TechNiciaN Do The iNSTallaTioN 

oR RePaiRS.

1. 

ReaD aND Follow all iNSTallaTioN iNSTRucTioNS.

2.  Wear protective gloves during installation to avoid possible cuts  

 

from sharp metal edges.

3.  It is always recommended to wear eye protection when using  

 

tools, otherwise eye injury could result.

4.  Avoid installing your new door on windy days. Door could fall  

 

during the installation causing severe or fatal injury. 

5.  Doors 12’- 0” wide and wider should be installed by two   

 

persons, to avoid possible injury. 

6.  Operate door ONLY when it is properly adjusted and free from  

 

obstructions.

7.  If a door becomes hard to operate, inoperative or is damaged,  

 

immediately have necessary adjustments and/or repairs   

 

made by a trained door system technician using proper tools  

 

and instructions.

8.  DO NOT stand or walk under a moving door, or permit anybody  

 

to stand or walk under an electrically operated door.

9.  DO NOT place fingers or hands into open section joints when  

 

closing a door. Use lift handles/gripping points when operating  

 

door manually.

10.  DO NOT permit children to operate garage door or door controls.  

 

Severe or fatal injury could result, should the child become  

 

entrapped between the door and the floor. 

11.  Due to constant extreme spring tension, DO NOT attempt any  

 

adjustment, repair or alteration to any part of the door, especially  

 

to springs, spring brackets, bottom corner brackets, red colored  

 

fasteners, cables or supports. To avoid possible severe or fatal  

 

injury, have any such work performed by a trained door systems  

 

technician using proper tools and instructions.

12.  On electrically operated doors, pull down ropes must be    

 

removed and locks must be removed or made inoperative in the  

 

open (unlocked) position.

13.  Top section of door may need to be reinforced when attaching  

 

an electric opener. Check door and/or opener manufacturer’s  

 

instructions.

14.  VISUALLY inspect door and hardware monthly for worn and or  

 

broken parts. Check to ensure door operates freely.

15.  Test electric opener’s safety features monthly, following opener  

 

manufacturer’s instructions.

16.  NEVER hang tools, bicycles, hoses, clothing or anything else  

 

from horizontal tracks. Track systems are not intended or  

 

designed to support extra weight.

after installation is complete, fasten this manual 

near garage door. 

Table of Contents 

Important Safety Instructions ............................................ 2
Package Contents ..........................................................3-4
Door Section Identification ................................................ 4
Tools Required .................................................................. 5

Pre-Installation ..............................................................5-6
 

Removing The Old Door .................................... 5

 

Preparing The Opening ..................................... 6

Installation  ..................................................................7-24

Optional Installations .................................................25-26
 

Side Lock ....................................................... 25

 

Pull Rope ........................................................ 25 

 

Trolley Operator .............................................. 26

Maintenance ................................................................... 27
 

Cleaning ......................................................... 27

 

Painting Instructions ....................................... 27

Warranty ......................................................................... 28 
Dealer Locator Information.............................................. 28

Definition of key words used in this manual: 

INDICATES A POTENTIALLY hAzARDOUS 

SITUATION WhICh, If NOT AVOIDED, COULD 

RESULT IN SEVERE OR fATAL INjURY.

cauTioN:

 PROPERTY DAMAGE OR INjURY CAN RESULT 

fROM fAILURE TO fOLLOW INSTRUCTIONS.

imPoRTaNT:

 REqUIRED STEP fOR SAfE AND PROPER 

DOOR OPERATION.

NoTe:

 Information assuring proper installation of the door.

waRNiNg

      waRNiNg

Summary of Contents for 8124

Page 1: ...about any of the procedures do not perform the work Instead have a trained door systems technician do the installation or repairs Copyright 2009 Wayne Dalton Corp Part No 335362 REV4 08 03 2009 Wayne...

Page 2: ...or 11 Due to constant extreme spring tension DO NOT attempt any adjustment repair or alteration to any part of the door especially to springs spring brackets bottom corner brackets red colored fastene...

Page 3: ...tallation If in question about any of the procedures do not perform the work Instead have a qualified door agency do the installation or repairs Copyright 2007 Wayne Dalton Corp Part No XXXXXX PRELIMI...

Page 4: ...hex Head Bolts Bottom Section Warning label Intermediate i Section Door Section Identification Door Height Bottom Lock second Intermediate third Intermediate II fourth Top 6 0 18 18 18 NA 18 6 6 21 18...

Page 5: ...tep Ladder Tape Measure level vice clamps pencil 9 32 1 2 3 16 1 8 drill bits Approved Winding Bars 1 4 torx bit Removing An Old Door IMPORTANT Counterbalance spring tension must always be released be...

Page 6: ...jambs header and mounting surface Any wood found not to be sound must be replaced For Torsion spring applications a suitable mounting surface must be firmly attached to the wall above the header at t...

Page 7: ...kets end brackets jamb brackets operator mounting support brackets and disconnect brackets on treated lumber preservative treated Stainless steel or PT 2000 coated lag screws are NOT necessary when in...

Page 8: ...1 4 20 X 9 16 Track bolt 2 1 4 20 Flange hex nuts Vertical track Clevis Pin Counterbalance cable NOTE For door section identification see page 4 IMPORTANT Right and left hand is always determined from...

Page 9: ...the endstile with 2 1 4 14 x 7 8 self drilling screws as shown Repeat for other side Bottom Bracket Continued Long stem roller Spacer Bottom Bracket Hinge tubes of bottom bracket Bottom section Hinge...

Page 10: ...section using 1 hinges for the end stiles and depending on the width of your door enough 1 hinge s for each of the center stile s location Place the hinges on the section so that the lower leaf of the...

Page 11: ...ing screws 1 5 16 18 x 5 8 Carriage bolt and 1 5 16 18 hex nut Power Drill 7 16 Socket Driver U Bar NOTE For door section identification see page 4 Refer to the u bar schedule to determine the require...

Page 12: ...le of the bottom section of the door On the inside of the door center the step plate lift handle on the center most stile no higher than 8 from the bottom of the door Using the step plate lift handle...

Page 13: ...es from outside the door to 1 2 dia Assemble the outside and inside lift handle to the section using 2 1 4 x 2 1 2 carriage bolts and nuts and 2 spacers NOTE Do not drill through or enlarge holes on t...

Page 14: ...l 7 16 Socket Driver Tape Measure Level Step Ladder IMPORTANT The tops of the vertical tracks must be level from side to side If the bottom section was shimmed to level it The vertical track on the sh...

Page 15: ...ting with the center most hinge flip up the hinge leaf and hold it tight against section Secure it to the section using 2 1 4 14 x 7 8 self drilling screws Repeat for all remaining center hinges Now f...

Page 16: ...section and bending it over the top section Now flip up hinge leaf against section fastening center hinges first and end hinges last Refer to Step 13 Position flagangle between 1 11 16 43 mm to 1 3 4...

Page 17: ...l horizontal track B To install horizontal track place the curved end over the top roller Align the bottom of the horizontal track with the vertical track Hand tighten the horizontal track to the flag...

Page 18: ...Next lock the top slide into place on the top bracket using 2 1 4 20 x 9 16 track bolt and 2 1 4 20 hex nut through any two aligning holes Insert long shaft roller into the slides Repeat for other sid...

Page 19: ...lag screw MUST be attached through the bottom hole of the center bearing bracket Vertical line Mounting surface Equal distance Center of end bearing bracket Horizontal line Center bearing bracket Mou...

Page 20: ...torsion counterbalance winding cones and cable drums are now colored red DO NOT identify right and left hand by the set screw color Slide the nylon center bushing onto the torsion tube followed by th...

Page 21: ...n spring Nylon center bushing Center bearing bracket Spring warning tag Stationary spring cone Stationary spring cone Step Ladder Torsion spring Spring warning tag Counterbalance Cables Vice Grips 3 8...

Page 22: ...rning tag for the required number of complete turns to balance your door 6 0 Door Height Approx 6 7 8 Turns 6 6 Door Height Approx 7 3 8 Turns 7 0 Door Height Approx 7 7 8 Turns 7 6 Door Height Approx...

Page 23: ...not yet supported Raising door further her can result in door falling and cause severe or fatal injury Clamp a pair of vice clamps on the vertical tracks just above the second roller on one side just...

Page 24: ...ertical tracks above third roller Insert a winding bar into the winding cone On single spring doors cable tension must be maintained by placing vice grips on torsion tube before loosening set screws i...

Page 25: ...20 x 11 16 self drilling screws IMPORTANT Side locks must be removed or made inoperative in the unlocked position if an operator is installed on the door NOTE After completing this step continue with...

Page 26: ...repairs can result in severe or fatal injury 1 Attach operator rail to suitable mounting surface 2 x 6 lumber minimum 2 Install operator rail 1 to 1 1 2 25 38 mm above high arc of top section of the...

Page 27: ...greatly increased If substrate is exposed it must be treated to prevent rust from forming Sand the exposed area lightly and paint with a high quality metal primer specifically intended for galvanized...

Page 28: ...lated products for other than its intended purpose and its customary usage This Limited Warranty does not cover ordinary wear This Limited Warranty will be voided if the original finish is painted ove...

Reviews: