Wayne-Dalton 8124 User Manual Download

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8024 AND 8124 WINDLOAD

IMPORTANT NOTICE!

Read these instructions carefully before
attempting installation. If in question about
any of the procedures, do not perform the
work. Instead, have a trained door systems
technician do the installation or repairs.

Part No. 335362

REV4 08/03/2009

Wayne-Dalton Corp.

P.O. Box 67

Mt. Hope, OH 44660

www.wayne-dalton.com

Torsion Spring

Installation Instructions and Owner’s Manual

Summary of Contents for 8124

Page 1: ...about any of the procedures do not perform the work Instead have a trained door systems technician do the installation or repairs Copyright 2009 Wayne Dalton Corp Part No 335362 REV4 08 03 2009 Wayne...

Page 2: ...or 11 Due to constant extreme spring tension DO NOT attempt any adjustment repair or alteration to any part of the door especially to springs spring brackets bottom corner brackets red colored fastene...

Page 3: ...tallation If in question about any of the procedures do not perform the work Instead have a qualified door agency do the installation or repairs Copyright 2007 Wayne Dalton Corp Part No XXXXXX PRELIMI...

Page 4: ...hex Head Bolts Bottom Section Warning label Intermediate i Section Door Section Identification Door Height Bottom Lock second Intermediate third Intermediate II fourth Top 6 0 18 18 18 NA 18 6 6 21 18...

Page 5: ...tep Ladder Tape Measure level vice clamps pencil 9 32 1 2 3 16 1 8 drill bits Approved Winding Bars 1 4 torx bit Removing An Old Door IMPORTANT Counterbalance spring tension must always be released be...

Page 6: ...jambs header and mounting surface Any wood found not to be sound must be replaced For Torsion spring applications a suitable mounting surface must be firmly attached to the wall above the header at t...

Page 7: ...kets end brackets jamb brackets operator mounting support brackets and disconnect brackets on treated lumber preservative treated Stainless steel or PT 2000 coated lag screws are NOT necessary when in...

Page 8: ...1 4 20 X 9 16 Track bolt 2 1 4 20 Flange hex nuts Vertical track Clevis Pin Counterbalance cable NOTE For door section identification see page 4 IMPORTANT Right and left hand is always determined from...

Page 9: ...the endstile with 2 1 4 14 x 7 8 self drilling screws as shown Repeat for other side Bottom Bracket Continued Long stem roller Spacer Bottom Bracket Hinge tubes of bottom bracket Bottom section Hinge...

Page 10: ...section using 1 hinges for the end stiles and depending on the width of your door enough 1 hinge s for each of the center stile s location Place the hinges on the section so that the lower leaf of the...

Page 11: ...ing screws 1 5 16 18 x 5 8 Carriage bolt and 1 5 16 18 hex nut Power Drill 7 16 Socket Driver U Bar NOTE For door section identification see page 4 Refer to the u bar schedule to determine the require...

Page 12: ...le of the bottom section of the door On the inside of the door center the step plate lift handle on the center most stile no higher than 8 from the bottom of the door Using the step plate lift handle...

Page 13: ...es from outside the door to 1 2 dia Assemble the outside and inside lift handle to the section using 2 1 4 x 2 1 2 carriage bolts and nuts and 2 spacers NOTE Do not drill through or enlarge holes on t...

Page 14: ...l 7 16 Socket Driver Tape Measure Level Step Ladder IMPORTANT The tops of the vertical tracks must be level from side to side If the bottom section was shimmed to level it The vertical track on the sh...

Page 15: ...ting with the center most hinge flip up the hinge leaf and hold it tight against section Secure it to the section using 2 1 4 14 x 7 8 self drilling screws Repeat for all remaining center hinges Now f...

Page 16: ...section and bending it over the top section Now flip up hinge leaf against section fastening center hinges first and end hinges last Refer to Step 13 Position flagangle between 1 11 16 43 mm to 1 3 4...

Page 17: ...l horizontal track B To install horizontal track place the curved end over the top roller Align the bottom of the horizontal track with the vertical track Hand tighten the horizontal track to the flag...

Page 18: ...Next lock the top slide into place on the top bracket using 2 1 4 20 x 9 16 track bolt and 2 1 4 20 hex nut through any two aligning holes Insert long shaft roller into the slides Repeat for other sid...

Page 19: ...lag screw MUST be attached through the bottom hole of the center bearing bracket Vertical line Mounting surface Equal distance Center of end bearing bracket Horizontal line Center bearing bracket Mou...

Page 20: ...torsion counterbalance winding cones and cable drums are now colored red DO NOT identify right and left hand by the set screw color Slide the nylon center bushing onto the torsion tube followed by th...

Page 21: ...n spring Nylon center bushing Center bearing bracket Spring warning tag Stationary spring cone Stationary spring cone Step Ladder Torsion spring Spring warning tag Counterbalance Cables Vice Grips 3 8...

Page 22: ...rning tag for the required number of complete turns to balance your door 6 0 Door Height Approx 6 7 8 Turns 6 6 Door Height Approx 7 3 8 Turns 7 0 Door Height Approx 7 7 8 Turns 7 6 Door Height Approx...

Page 23: ...not yet supported Raising door further her can result in door falling and cause severe or fatal injury Clamp a pair of vice clamps on the vertical tracks just above the second roller on one side just...

Page 24: ...ertical tracks above third roller Insert a winding bar into the winding cone On single spring doors cable tension must be maintained by placing vice grips on torsion tube before loosening set screws i...

Page 25: ...20 x 11 16 self drilling screws IMPORTANT Side locks must be removed or made inoperative in the unlocked position if an operator is installed on the door NOTE After completing this step continue with...

Page 26: ...repairs can result in severe or fatal injury 1 Attach operator rail to suitable mounting surface 2 x 6 lumber minimum 2 Install operator rail 1 to 1 1 2 25 38 mm above high arc of top section of the...

Page 27: ...greatly increased If substrate is exposed it must be treated to prevent rust from forming Sand the exposed area lightly and paint with a high quality metal primer specifically intended for galvanized...

Page 28: ...lated products for other than its intended purpose and its customary usage This Limited Warranty does not cover ordinary wear This Limited Warranty will be voided if the original finish is painted ove...

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