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05.2020 

 

 

INSTRUCTION MANUAL 

for installation and operation of pellet boiler

 CLASSIC 40C

 

 

 

10

 

 

 

Positioning: 

To have well operation the pellet boiler should be leveled. The floor on which  is placed the pellet boiler must be of 
non-combustible materials (concrete, terrazzo, marble, terracotta, etc.).  

Safe distances for fire safety: 

Minimum distance for work at the front of the boiler has to be 1000 mm; Minimum distance at the back has to be no 
less than 400 mm; minimum distance from the side of the external ashtray has to be 1000 mm, on the oposide side 
should be minimum 500 mm. above the boiler the minimum distance is 1000 mm. in order to ensure easy access to 
the pellet hopper and easier cleaning of the pellet boiler. 

When installing a pellet boiler and storage of wood pellets the fire safety requirements must be respected! 

 

It is recommended to mount a fire extinguisher at appropriate place. 

It is forbidden to store the wood pellets directly to the pellet boiler or at a distance of less than 400 mm. 

The optimal distance between the pellet boiler and combustible materials is 1000 mm. 

Inflammable objects should not be placed on the top board of the pellet boiler. 

If the chimney is connected to the timber wall or other inflammable material, suitable materials such as ceramic wool 
or the like must isolate it. 

Fresh air opening:  

Imperative to ensure submission of fresh air! 

The room, in which is mounted pellet boiler must have an opening for fresh air with a cross section of not less than 
95

÷100

    cm²  in  order  to  ensure  a  sufficient  supply  of  oxygen  necessary  for  combustion.    Additionally,  it  can  be 

delivered outside air through a pipe line of Ø 110 mm. In this case, there is possibility for emergence of condensate. If 
necessary,  the  opening  for  external  air  can  be  protected  by  a  grid  .  Pipe  for  outside  air  has  to  be  mounted  on  the 
nearest outer wall to the pellet boiler. Its length should not exceed 1 m, should not have curves and its location has to 
prevent  clogging.  The  outer  end  of  the  pipe  must  end  with  a  knee  90˚,  downward  or  be  provided  with  protection 
against wind. 

Chimneys: 

Pellet boiler works constantly with a fume extractor and pressure in the flue pipes and chimney. 

It is forbidden  the flue gases  to be  discharged directly from the pellet  boiler through the wall into the atmosphere. 
Required  is  to  be  installed  in  chimney,  which  takes  flue  gases  safe  for  human  health  altitude  over  the  area  of 
habitation. 

It is recommended that the pellet  boiler can be installed as close as possible to the chimney in order to reduce the 
number  of  connecting  flue  pipes.  Pellet  boiler  operates  at  low  temperature  regime  and  it  is  therefore  possible 
occurrence of condensation in the chimney, which requires more frequent inspection and cleaning. 

Chimney should be used only by the pellet boiler and no other appliances have to be connected to it. The flue gases 
are emitted from the combustion chamber of the pellet  boiler to the atmosphere through a  flue  socket  Ø  100 mm 
located in the rear. It is recommended at the beginning of the  vertical section of the chimney to mount  a  T-fitting, 
with a section for collecting condensate. Pellet boiler must be connected to the chimney by steel flue pipes, certified 
according  to  EN  1856.  The  flue  pipe  system  must  be  hermetically  insulated  with  materials  resistant  to  high 
temperatures (heat-resistant silicone or grease). Allowed to have a horizontal section with a length of maximum 2 m. 
Horizontal section must be a minimum slope of 3% and not more than two curves at 90°. 

If the flue socket of the pellet boiler is connected to a metal chimney, it must have a vertical portion length of not less 
than  1.5  m  and  fitted  with  a  wind  protection.  Chimney  may  be  located  internally  or  externally.  It  should  be  well 
insulated. 

If the pellet boiler is connected to a masonry chimney, it must be intended for appliances for solid fuel. If the chimney 
has a size larger from Ø150 mm in diameter, internally along its entire length must be installed tube of stainless steel 
with a diameter of Ø150 mm as the free space has to be isolated by masonry. All parts of the chimney should have 
free access to inspection. At the bottom of the chimney must be built manhole allowing opening and cleaning at least 
once a year. On top of the chimney must be installed a wind protection hat, according to current regulations. 

 

 

 

 

 

 

Summary of Contents for CLASSIC 40C

Page 1: ...INSTRUCTION MANUAL for installation and operation of pellet boiler CLASSIC 40C...

Page 2: ...11 2 CONTROL PANEL DESCRIPTION 13 11 2 1 MAIN USER CONTROL PANEL 13 11 2 2 TYPES OF MODES OF THE CONTROL UNIT 14 11 2 3 MAIN MENU 14 11 2 5 SERVICE TECHNICIAN SETTINGS 18 12 INSTRUCTION MANUAL 19 12...

Page 3: ...act with fire or hot surfaces Pellet boiler is equipped with safety components that guarantee automatically shut down in case of failure of any of its components Safety components are activated withou...

Page 4: ...hould not be placed back in the pellet fuel hopper 3 Technical data and dimensions Fig 1 Button with safety cover to reset the thermo limiter Main switch with integrated socket for power cable out for...

Page 5: ...construction of the pellet boiler allows mounting of the ashtray in left side or right side 1 1 1 Pellet boiler 2 Bracket 3 Screw 6 12 DIN 912 2 pcs 4 Washer 6 DIN 125 6 pcs 5 Screw 6 x 16 DIN 912 2 p...

Page 6: ...ximum draught 12 Duration of combustion at nominal heat output at reduced heat output 14 h 47 h Fuel consumption minimum maximum 2 56 8 51 Type and dimensions of fuel Wood pellets 6 mm length 25 mm cl...

Page 7: ...tat of the pellet fuel hopper Placed on the auger housing near the pellet fuel hopper It interrupts feeding of the pellets if its temperature reaches 85 C also interrupts the indication of the water t...

Page 8: ...er works with wood pellets These are cylindrical granules made of pressed wood whose combustion is controlled by an electronic control system The heat from the combustion process is given to the fluid...

Page 9: ...ts can cause blockage of the auger and to stop the operation of the pellet boiler IF PELLET BOILER IS BLOCKED THE REASON WILL APPEAR ON THE DISPLAY AND IT WILL BE SAVED Using wood pellets of poor qual...

Page 10: ...t wind Chimneys Pellet boiler works constantly with a fume extractor and pressure in the flue pipes and chimney It is forbidden the flue gases to be discharged directly from the pellet boiler through...

Page 11: ...volume ensures good and smooth operation of the appliance and Pellet boiler MUST NEVER OPERATE without liquid in the heating system and under pressure less than 1 bar Failure to comply with these con...

Page 12: ...with the standard circulation pump and at the same time to keep the same level of power output and performance The pump operates on the principle of proportional pressure Technical data Max pumping 6...

Page 13: ...g the coating The flavor which is obtained as a result of the drying of the paint disappears after a few hours Ventilate the room where is located the pellet boiler If as a result of overheating or du...

Page 14: ...he icon would start the screw conveyor for 10 seconds When this time is over the screw conveyor stops again and waits until a new icon click is done The icon would only be visible in Ready Mode wherea...

Page 15: ...re one can set the Upper Buffer Bumper Sensor and the Lower Buffer Bumper Sensor operation temperature hermostat The Indoor Sensor can be either switched on or off Note It is possible that this settin...

Page 16: ...three options The first one is Switch the Timer ON If set active the fireplace would automatically transfer to Timer Mode The second one is Delayed Start To set this one active it is important that th...

Page 17: ...rst level is Installer The second level is Service Technician The third level is Delete Errors with a password 7777 The fourth password is 2468 and serves to unlock the display The display can be lock...

Page 18: ...erature On Here one can set the Water Temperature which the pump switches on at 45 0 C Hysteresis 2 C 10 C This is the thermal lag at which the pump will stop operating I e if it has been set ot switc...

Page 19: ...is way one can calculate the amount of pellets after which there should follow a cleaning process 1800 sec Fan 100 How long an Interim Purge will last The time is set within the range of 2 to 100 seco...

Page 20: ...chamber If necessary the cleaning time and power output can be adjusted in menu Cleaning When the time is over the device transfers to Fuel Mode In this mode there is a countdown as well The screw co...

Page 21: ...t one is for the Time Clock which has been preset to 600 seconds to run out and only after that the water heater temperature is checked to have decreased down below the preset one these two events hav...

Page 22: ...ition system Clean and check the electronic control system Check all electrical cables Clean the pellet fuel hopper and check auger to loosen the screw and the gear motor Check and if needed replace t...

Page 23: ...e has to drop below this value Unsuccessful Ignition Failed ignition The alarm is shown if during operation of the stove the fume outlet sensor detects lower than the set temperature When the alarm is...

Page 24: ...on manual What is needed to prepare and do before installing the pellet boiler Chimney with a diameter of at least 100 mm Opening for fresh air with a cross section not less than 80 cm 2 1 1 4 connect...

Page 25: ...ure in the heating system is reached The installer must make the appropriate setting How often should you clean the combustion chamber Before each ignition of the pellet boiler but only when it is tur...

Page 26: ...05 2020 INSTRUCTION MANUAL for installation and operation of pellet boiler CLASSIC 40C 26...

Page 27: ...allowed penetration of foreign substances in the firebox or hopper Do not use combustible materials to clean soot in the chimney Turn off the pellet boiler from the grid circuit before cleaning or ser...

Page 28: ...hot water outlet 9 Electronic control system set 10 Control panel 11 Circulation pump WITA DELTA MIDI 60 32 180 12 Glass 4 x 100 x 100 mm 13 Combustion chamber retort set 192 00 14 00 14 Handle 15 Fir...

Page 29: ...g population For other countries please contact you dealer Any warranty repair of the pellet boiler is recorded in the diary of warranty Warranty of the pellet boiler is NOT VALID in the following cas...

Page 30: ...05 2020 INSTRUCTION MANUAL for installation and operation of pellet boiler CLASSIC 40C 30 DIARY for repairs under warranty Company Receipt date Type of repair Delivery date Carried out...

Page 31: ...05 2020 INSTRUCTION MANUAL for installation and operation of pellet boiler CLASSIC 40C 31...

Page 32: ...NUAL for installation and operation of pellet boiler CLASSIC 40C 32 Victoria 05 Ltd 1B Ivan Momchilov Str 5100 Gorna Oryahovitsa Republic of Bulgaria phone 359 618 60282 fax 359 618 60200 e mail info...

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