Vacon nxs User Manual Download Page 121

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COMMISSIONING AND ADDITIONAL

INSTRUCTIONS

8.1

COMMISSIONING SAFETY

Before you start the commissioning, read these warnings.

WARNING!

Do not touch the internal components or the circuit boards of the drive when the

drive is connected to mains. These components are live. A contact with this voltage

is very dangerous. The galvanically isolated control terminals are not live.
WARNING!

Do not touch the motor cable terminals U, V, W or the brake resistor terminals

when the drive is connected to mains. These terminals are live when the drive is

connected to mains, also when the motor does not operate.
WARNING!

Do not make connections to or from the AC drive when it is connected to mains.

There is a dangerous voltage.
WARNING!

To do work on the connections of the drive, disconnect the drive from mains. Wait 5

minutes before you open the cover of the drive. Then use a measuring device to

make sure that there is no voltage. The connections of the drive are live 5 minutes

after it is disconnected from mains.
WARNING!

Before you do electrical work, make sure that there is no voltage.
WARNING!

Do not touch the relay board terminals or other I/O board terminals than the

control terminals. They can have a dangerous voltage also when the drive is

disconnected from mains.
WARNING!

Before you connect the drive to mains, make sure that the front cover and the cable

cover of the drive are closed. The connections of the AC drive are live when the

drive is connected to mains.
WARNING!

Do not touch the side of the AC drive FR8 with hands when it operates. The surface

is hot.

COMMISSIONING AND ADDITIONAL INSTRUCTIONS

VACON · 121

24-HOUR S358 (0)201 212 575 · EMAIL: [email protected]

Summary of Contents for nxs

Page 1: ...vacon nxs p ac drives user manual wall mounted drives standalone drives...

Page 2: ......

Page 3: ...ghts Reserved The User Manual gives you the necessary information about the installation commissioning and operation of Vacon NX AC drives We recommend that you read carefully these instructions befor...

Page 4: ...select the language of the keypad and the application Accept the selections with the Enter button If the Start Up wizard is not active obey the instructions a and b a Select the language of the keypa...

Page 5: ...cessories 24 3 6 Product modified label 27 3 7 Disposal 27 4 Mounting 28 4 1 General information about mounting 28 4 2 Dimensions for wall mounting 29 4 2 1 Wall mounting of FR4 FR6 29 4 2 2 Wall moun...

Page 6: ...ontrol terminals 71 6 3 Installation of option boards 75 6 4 Galvanic isolation barriers 76 7 Control panel 77 7 1 Control keypad 77 7 2 Display 78 7 3 Navigation on the control panel 79 7 4 Using the...

Page 7: ...3 5 Connecting the motor to the process 123 8 4 Measuring the cable and motor insulation 124 8 5 Installation in an IT system 124 8 5 1 Frames FR4 FR5 and FR6 124 8 5 2 Frame FR7 125 8 5 3 Frames FR8...

Page 8: ...o this Vacon AC drive 1 EC Declaration of conformity Find the EC Declaration of Conformity on the next pages 2 UL approval cULus approval file number E171278 3 RCM approval RCM approval number E2204 V...

Page 9: ...ty EN 61800 5 1 2007 EN 60204 1 2006 A1 2009 as relevant EMC EN 61800 3 2004 A1 2012 and conforms to the relevant safety provisions of the Low Voltage Directive 2006 95 EC and EMC Directive 2004 108 E...

Page 10: ...ds Safety EN 61800 5 1 2007 EN 60204 1 2006 A1 2009 as relevant EMC EN 61800 3 2004 A1 2012 and conforms to the relevant safety provisions of the Low Voltage Directive 2006 95 EC and EMC Directive 200...

Page 11: ...ty EN 61800 5 1 2007 EN 60204 1 2006 A1 2009 as relevant EMC EN 61800 3 2004 A1 2012 and conforms to the relevant safety provisions of the Low Voltage Directive 2006 95 EC and EMC Directive 2004 108 E...

Page 12: ...G WARNING Do not touch the components of the power unit when the drive is connected to mains The components are live when the drive is connected to mains A contact with this voltage is very dangerous...

Page 13: ...fault reset the motor starts immediately if the start signal is active unless the pulse control for Start Stop logic is selected If the parameters the applications or the software change the I O func...

Page 14: ...AND EARTH FAULT PROTECTION CAUTION The AC drive must always be grounded with a grounding conductor that is connected to the grounding terminal that is identified with the symbol Not using a grounding...

Page 15: ...ocal regulations on the minimum size of the protective grounding conductor NOTE Because there are high capacitive currents in the AC drive it is possible that the fault current protective switches do...

Page 16: ...tion from www vacon com downloads REMARQUE Vous pouvez t l charger les versions anglaise et fran aise des manuels produit contenant l en semble des informations de s curit avertissements et mises en g...

Page 17: ...2 Type designation code 3 1 PACKAGE LABEL To make sure that the delivery is correct compare your order data to the data on the package label If the delivery does not agree with your order speak to the...

Page 18: ...codes and optional codes Each part of the type designation code agrees to the data in your order The code can have this format for example NXS 0000 5 A 2 H 1 SSV A1A20000C3 NXP 0000 5 A 2 H 1 SSV A1A2...

Page 19: ...UL Type 1 5 IP54 UL Type 12 T flange mounted through hole mounted H The EMC emission level C obeys the category C1 of standard IEC EN 61800 3 A1 1st environment and nominal volt age less than 1000 V H...

Page 20: ...d letter xXx S Air cooled drive The boards the third letter xxX S Standard boards FR4 to FR8 V Coated boards FR4 to FR8 F Standard boards FR9 to FR11 G Coated boards FR9 to FR11 A Standard boards FR10...

Page 21: ...1 Capacitor reforming 3 4 REMOVING THE PACKAGING AND LIFTING THE AC DRIVE To lift the AC drives larger than FR7 out of the package use a jib crane Speak to the factory or the distributor near you to...

Page 22: ...g Components 1 The grounding terminals FR4 FR5 2 pieces 2 The grounding clamps for control cable 3 pieces 3 The rubber grommets sizes vary from class to class 3 pieces 4 The cable entry flange 5 Screw...

Page 23: ...ive 3 Remove the cable cover See the locations of 1 the grounding terminals FR4 FR5 2 the grounding clamps for grounding conductor FR6 1 2 RECEIVING THE DELIVERY VACON 23 24 HOUR SUPPORT 358 0 201 212...

Page 24: ...y flange to the frame of the AC drive with 5 pieces of M4x10 screws Close the cover of the AC drive 3 5 2 FR7 FR8 CABLE ACCESSORIES 2 3 4 1 Fig 3 The contents of accessories bag Components 1 Screws M4...

Page 25: ...2 Open the cover of the AC drive 3 Attach the grounding clamps for control cable on the grounding level with M4x16 screws 1 FR7 standard 2 FR7 profibus 3 FR8 standard 4 FR8 profibus 1 2 3 4 RECEIVING...

Page 26: ...P21 UL Type 1 2 FR7 IP54 UL Type 12 3 FR8 See also step 5 in 3 5 1 1 Installing the accessories for how to put the grommets correctly 1 2 3 5 Close the cover of the AC drive VACON 26 RECEIVING THE DEL...

Page 27: ...d in slot A B C D E Date Date Date 3 7 DISPOSAL When the drive is at the end of its operation life do not discard it as a part of municipal waste You can recycle the primary components of the drive Yo...

Page 28: ...ype 12 and the enclosure class of the control unit is IP21 UL Type 1 Attach the AC drive with the screws and other components that you received in the delivery Make sure that there is sufficiently fre...

Page 29: ...NSIONS FOR WALL MOUNTING 4 2 1 WALL MOUNTING OF FR4 FR6 W1 W2 H1 H2 D1 H3 E1 E2 Fig 4 Dimensions of the NXS and NXP AC drive FR4 FR6 MOUNTING VACON 29 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VAC...

Page 30: ...11 0017 2 0031 2 0016 5 0031 5 144 5 67 100 3 94 419 16 5 406 15 98 391 15 39 214 8 43 7 0 27 2 x 37 2 x 1 46 28 3 1 11 0048 2 0061 2 0038 5 0061 5 0004 6 0034 6 195 7 68 148 5 83 558 21 97 541 21 3...

Page 31: ...35 3 x 50 3 3 x 1 98 4 2 3 WALL MOUNTING OF FR8 H2 W1 H1 D1 W2 E1 Fig 6 Dimensions of the NXS and NXP AC drive FR8 Table 7 Dimensions in mm in inch of the NXS and NXP AC drive FR8 Drive type W1 W2 H1...

Page 32: ...3 362 14 25 340 13 39 285 11 22 Table 9 Dimensions in mm in inch of the NXS and NXP AC drive FR9 part 2 Drive type H1 H2 H3 H4 H5 H6 E1 0261 2 0300 2 0261 5 0300 5 0125 6 0208 6 1150 45 28 1120 44 09...

Page 33: ...W2 H1 H2 H3 H4 H5 D1 D2 0004 2 0012 2 0003 5 0012 5 128 5 03 113 4 45 337 13 27 325 12 8 327 12 9 30 1 18 22 0 87 190 7 48 77 3 03 7 0 27 0017 2 0031 2 0016 5 0031 5 144 5 67 120 4 72 434 17 09 420 16...

Page 34: ...FR4 to FR6 Drive type W1 W2 W3 H1 H2 H3 H4 0004 2 0012 2 0003 5 0012 5 123 4 84 113 4 45 315 12 40 325 12 8 5 0 20 6 5 0 26 0017 2 0031 2 0016 5 0031 5 135 5 31 120 4 72 410 16 14 420 16 54 5 0 20 6...

Page 35: ...n inch of the NXS and NXP AC drive with flange FR7 and FR8 part 1 Drive type W1 W2 W3 W4 D1 D2 0075 2 0114 2 0072 5 0105 5 0041 6 0052 6 237 9 33 175 6 89 270 10 63 253 9 96 257 10 12 117 4 61 6 5 0 2...

Page 36: ...al box 202 5 mm 7 97 in and conduit box 68 mm 2 68 in are not included see 5 7 Cable installation for illustrations of these W1 H1 H2 H2 H3 H4 H5 H6 W3 W2 Fig 11 The dimensions of the opening and driv...

Page 37: ...The dimensions in mm in inch of the opening and drive outline with flange FR8 Drive type W1 W2 H1 H2 H3 H4 H5 0140 2 0205 2 0140 5 0205 5 0062 6 0100 6 301 11 85 330 12 99 810 31 89 832 32 76 265 10...

Page 38: ...NXP AC drive F9 A Top B Opening Table 16 Dimensions in mm in inch of the NXS and NXP AC drive FR9 part 1 Drive type W1 W2 W3 W4 W5 D1 D2 D3 0261 2 0300 2 0261 5 0300 5 0125 6 0208 6 530 20 87 510 20...

Page 39: ...H3 D1 H4 H2 H1 Fig 14 Dimensions of the NXS and NXP AC drive FR10 and FR11 Table 18 Dimensions in mm in inch of the NXS and NXP AC drive FR10 and FR11 Drive type W1 W2 W3 H1 H2 H3 H4 D1 0385 5 0520 5...

Page 40: ...the lower drive goes to a different direction than the air intake of the top drive Make sure that the temperature of the cooling air does not go above the maximum ambient operating temperature or belo...

Page 41: ...79 6 30 3 15 0075 2 0114 2 0072 5 0105 5 0041 6 0052 6 80 80 300 100 3 15 3 15 11 81 3 94 0140 2 0205 2 0140 5 0205 5 0062 6 0100 6 80 80 300 200 3 15 3 15 11 81 7 87 0261 2 0300 2 0261 5 0300 5 0125...

Page 42: ...2 0003 5 0012 5 70 41 2 0017 2 0031 2 0016 5 0031 5 0004 6 0013 6 190 112 0048 2 0061 2 0038 5 0061 5 0018 6 0034 6 425 250 0075 2 0114 2 0072 5 0105 5 0041 6 0052 6 425 250 0140 2 0205 2 0140 5 0205...

Page 43: ...nd the AC drive Installation space dimensions mm Installation space dimensions in A B C A B C 20 200 800 0 79 7 87 31 50 Table 22 The necessary quantity of cooling air Drive type The quantity of cooli...

Page 44: ...e nominal output current of the drive You can find the nominal output current on the nameplate We recommend that you select the cables and the fuses to agree with the output current because the input...

Page 45: ...a concentric protection wire A cable for the specified mains voltage We recommend an NKCABLES MCMK cable See Fig 18 3 A symmetrical power cable with a compact low impedance shield A cable for the spec...

Page 46: ...g refer to the mains Do not use larger fuses than what is recommended Make sure that the operation time of the fuse is less than 0 4 seconds The operation time agrees with the fuse type and the impeda...

Page 47: ...2 0012 5 11 12 12 16 3 2 5 2 5 1 4 1 4 FR5 0017 2 0016 5 17 16 20 3 4 4 1 10 1 10 0025 2 0022 5 25 22 25 3 6 6 1 10 1 10 0031 2 0031 5 31 31 35 3 10 10 1 10 1 10 FR6 0048 2 0038 5 0045 5 48 38 45 50 3...

Page 48: ...40 2 0140 5 140 160 3 70 35 25 95 Cu Al 6 95 0170 21 0168 51 168 200 3 95 50 95 185 Cu Al 6 95 0205 2 0205 5 205 250 3 150 70 95 185 Cu Al 6 95 FR9 0261 21 0261 51 261 315 3 185 95 or 2 3 120 70 95 18...

Page 49: ...0025 2 0022 5 AJT30 3 10 AWG 10 AWG 18 AWG 8 AWG 18 AWG 8 AWG 0031 2 0031 5 AJT35 3 8 AWG 8 AWG 18 AWG 8 AWG 18 AWG 8 AWG FR6 0048 2 0038 5 0045 5 AJT50 3 8 AWG 8 AWG 14 AWG 1 AWG Cu 10 AWG 1 AWG Al...

Page 50: ...0170 21 0168 51 AJT200 3 3 0 AWG 1 0 AWG 3 0 AWG 350kcmil Cu Al 10 AWG 3 0 AWG 0205 2 0205 5 AJT250 3 300kcmil 2 0 AWG 3 0 AWG 350kcmil Cu Al 10 AWG 3 0 AWG FR9 0261 21 0261 51 AJT300 3 350kcmil 3 0...

Page 51: ...2 5 50 Cu 6 50 Al 2 5 35 0018 6 18 20 3 4 4 2 5 50 Cu 6 50 Al 2 5 35 0022 6 22 25 3 6 6 2 5 50 Cu 6 50 Al 2 5 35 0027 6 0034 6 27 34 35 3 10 10 2 5 50 Cu 6 50 Al 2 5 35 FR7 0041 6 41 50 3 10 10 2 5 50...

Page 52: ...AJT25 3 10 AWG 10 AWG 14 AWG 1 AWG Cu 10 AWG 1 AWG Al 14 AWG 2 AWG 0027 6 0034 6 AJT35 3 8 AWG 8 AWG 14 AWG 1 AWG Cu 10 AWG 1 AWG Al 14 AWG 2 AWG FR7 0041 6 AJT50 3 8 AWG 8 AWG 14 AWG 1 AWG Cu 10 AWG...

Page 53: ...57Cu Even Odd Even Odd 0460 5 460 500 3 pcs Cu 2 3 150 70 Al 2 3 240Al 72Cu Even Odd Even Odd 0520 5 520 630 3 pcs Cu 2 3 185 95 Al 2 3 300Al 88Cu Even Odd Even Odd FR11 0590 5 590 315 6 pcs Cu 2 3 24...

Page 54: ...3 pcs Cu 2 3 300kcmil 2 0 AWG Al 2 3 500kcmil Al 2 0 Cu AWG Even Odd Even Odd 0520 5 AJT600 3 pcs Cu 2 3 350kcmil 3 0 AWG Al 2 3 600kcmil Al 3 0 AWG Cu Even Odd Even Odd FR11 0590 5 AJT350 6 pcs Cu 2...

Page 55: ...s Cu 2x 3 95 50 Al 2 3 150Al 41Cu Even Odd Even Odd 0385 6 385 400 3 pcs Cu 2 3 120 70 Al 2 3 185Al 57Cu Even Odd Even Odd 0416 6 416 500 3 pcs Cu 2 3 150 70 Al 2 3 185Al 57Cu Even Odd Even Odd FR11 0...

Page 56: ...cmil Al 1 0 AWG Cu Even Odd Even Odd 0416 6 AJT500 3 pcs Cu 2 3 300kcmil 2 0 AWG Al 2 3 350kcmil Al 1 0 AWG Cu Even Odd Even Odd FR11 0460 6 AJT500 3 pcs Cu 2 3 300kcmil 2 0 AWG Al 2 3 500kcmil Al 2 0...

Page 57: ...nsions that we recommend for the brake resistor cables in the tables in Chapter 5 3 Cable dimensioning and selection CAUTION If you use a multi conductor cable 1 of the conductors of the brake resisto...

Page 58: ...2 HP If the used motor cables are longer than these speak to the factory to get more information NOTE Each parallel cable adds to the total length NOTE If you use long motor cables max 100 m or 328 ft...

Page 59: ...39 0 79 0 28 1 97 0 28 1 38 FR5 0 79 1 57 0 39 1 18 0 79 2 36 0 79 1 57 FR6 0 79 3 54 0 59 2 36 0 79 3 54 0 59 2 36 FR7 0 98 4 72 0 98 4 72 0 98 4 72 0 98 4 72 NOTE If it is necessary to connect an ex...

Page 60: ...the cover of the AC drive FR4 FR5 FR7 3 Remove the screws of the cable cover Remove the cable cover Do not open the cover of the power unit VACON 60 POWER CABLING 5 TEL 358 0 201 2121 FAX 358 0 201 2...

Page 61: ...cable entry plate NOTE Use a cable gland as an alternative to the grommet in types where this is necessary A B C A The mains cable B The brake cable C The motor cable 5 Remove the grounding clamps for...

Page 62: ...6 Put the cable entry plate with the cables into the groove on the frame of the drive VACON 62 POWER CABLING 5 TEL 358 0 201 2121 FAX 358 0 201 212 205...

Page 63: ...the brake resistor cable into the correct terminals b Attach the grounding conductor of each cable to a grounding terminal with a grounding clamp for grounding conductor c See the correct tightening t...

Page 64: ...the drive Make sure that the control cables or the cables of the AC drive are not caught between the frame and the cable cover Table 35 The tightening torques of the terminals Frame Type Tightening t...

Page 65: ...8 0140 0168 0205 0 91 1 10 9 45 9 45 0 91 1 10 9 45 9 45 0 91 1 10 9 45 9 45 0 91 1 10 9 45 9 45 FR9 1 10 11 61 1 10 11 61 1 10 11 61 1 10 11 61 NOTE If you want to connect an external brake resistor...

Page 66: ...2 FR8 only Open the cover of the AC drive 3 FR8 only Open the power unit cover FR9 only Remove the cable cover FR8 FR9 VACON 66 POWER CABLING 5 TEL 358 0 201 2121 FAX 358 0 201 212 205...

Page 67: ...bles through them a Do not cut the grommet openings wider than what is necessary for the cables that you use b If the grommets fold in when you put the cable pull the cable back to make the grommets s...

Page 68: ...e the connection tight with some insulation tape or a cable tie 8 Connect the cables a Connect the phase conductors of the mains cable and of the motor cable into the correct terminals If you use a br...

Page 69: ...r of the drive unless you want to make the control connections first Table 38 Tightening torques of the terminals Frame Type Tightening torque the mains cable and motor cable terminals Nm lb in FR8 01...

Page 70: ...wiring examples The type code shows the I O boards that are installed at the factory For more information on the option boards see Vacon NX option board manual It is possible to use the drive with an...

Page 71: ...of 0 5 mm2 20 AWG screened multicore cables See more on the cable types in Table 23 The selection of the correct cable The terminal wires must be a maximum of 2 5 mm2 14 AWG for the terminals of the r...

Page 72: ...Analogue input voltage or current 24 V aux voltage I O ground Analogue input common Analogue input common Common A for DIN1 DIN3 Common B for DIN4 DIN6 Analogue signal output Analogue output common Co...

Page 73: ...l terminal signals on relay boards OPTA2 and OPTA3 6 2 2 1 Digital input signal inversions The active signal level is different when the common inputs CMA and CMB terminals 11 and 17 are connected to...

Page 74: ...the OPTA1 board The positions of the jumpers set the signal type of analogue and digital inputs On the A1 basic board there are 4 jumper blocks X1 X2 X3 and X6 Each jumper block contains 8 pins and 2...

Page 75: ...al A B C D AI1 mode Voltage input 0 10V AI2 mode Voltage input 10 10V A B C D Jumper block X3 CMA and CMB grounding CMB connected to GND CMA connected to GND CMB isolated from GND CMA isolated from GN...

Page 76: ...und The relay outputs are also double isolated from each other at 300VAC EN 50178 10Vref L1 L2 L3 U V W GND AI1 GND Control I O ground Gate drivers Control panel Control unit Power unit Digital input...

Page 77: ...drive ramps down C The LED blinks when the AC drive is stopped because of dangerous conditions Fault Trip See Chapter 7 7 Using the Active faults menu M4 D The Start button When the keypad is the act...

Page 78: ...r is in RUN state The indication starts to blink when a stop command is given and blinks while the speed continues to decrease B The direction of motor rotation is forward C The direction of motor rot...

Page 79: ...e push the Menu button Left On the display you see your current location in the menu for example S6 3 2 You also see the name of the group or item in your current location Monitor V1 V1 A B C READY RU...

Page 80: ...plication selection S6 3 Copy parameters S6 4 Compare param S6 5 Security S6 6 Keypad settings S6 7 Hardware settings S6 8 System information S6 9 Power monitor S6 11 Power multi monitor V1 9 Unit tem...

Page 81: ...tage to the motor V1 8 DC link voltage V 7 The measured voltage in the DC link of the drive V1 9 Unit temperature C 8 The heat sink temperature in Celsius or Fahren heit V1 10 Motor temperature 9 The...

Page 82: ...To scroll through the menu push the Browser buttons Up and Down READY RUN FreqReference 13 95 Hz Keypad 7 5 USING THE PARAMETER MENU M2 FINDING THE PARAMETER 1 To find the Parameter menu scroll down i...

Page 83: ...move directly to the first parameter of that group READY Min Frequency 13 95 Hz Keypad EDITING THE TEXT VALUES 1 Find the parameter with the Browser and Menu buttons READY Min Frequency 13 95 Hz Keyp...

Page 84: ...the change push the Enter button The value stops to blink and the new value shows in the value field NOTE The value does not change if you do not push the Enter button READY P2 1 1 Min Frequency 14 4...

Page 85: ...ndex Parameter Min Max Unit Default Cust ID Description P3 1 Control place 1 3 1 125 1 I 0 terminal 2 Keypad 3 Fieldbus R3 2 Keypad reference P2 1 1 P2 1 2 Hz 0 00 P3 3 Direction on key pad 0 1 0 123...

Page 86: ...Keypad Keypad 7 6 2 THE KEYPAD REFERENCE SUBMENU P3 2 The keypad reference submenu P3 2 shows the frequency reference In this submenu you can also edit the frequency reference The value changes on the...

Page 87: ...ons 2 To go to the edit mode push the Menu button Right 3 To select Yes or No use the Browser buttons 4 Accept the selection with the Enter button When the Stop motor function is not active the STOP b...

Page 88: ...tive faults menu from the Main menu push the Menu button Right If there is a Fault in the display these symbols show A Fault symbol B Fault type symbol see FAULT STOP I O term 11 Output phase T1 T13 F...

Page 89: ...temperature C T 10 Run status T 11 Direction T 12 Warnings T 13 0 speed T 14 Subcode T 15 Module T 16 Submodule Tells if the drive was at zero speed 0 01 Hz when the fault showed THE REAL TIME RECORD...

Page 90: ...istory You can also see the information on each fault in the Fault time data record see Chapter 7 7 1 The fault time data record The value line of the main page H1 H shows the number of faults in the...

Page 91: ...HE SYSTEM MENU M6 The System menu includes the general settings of the AC drive These are for example application selection parameter sets and information about the hardware and software The number of...

Page 92: ...l appl S6 3 Copy parameters S6 3 1 Parameter sets Store set 1 Load set 1 Store set 2 Load set 2 Load factory defaults S6 3 2 Load up to keypad All parameters S6 3 3 Load down from keypad All parameter...

Page 93: ...cklight time Always 65535 min 10 S6 7 Hardware settings P6 7 1 Internal brake resistor Connec ted Not connected Connected P6 7 2 Fan control Continu ous Continuous Temperature First start Calc temp P6...

Page 94: ...6 8 2 5 Clear operating time counter S6 8 3 Software info S6 8 3 1 Software package S6 8 3 2 System software version S6 8 3 3 Firmware inter face S6 8 3 4 System load S6 8 4 Applications S6 8 4 Name o...

Page 95: ...m Language English 2 To go to the edit mode push the Menu button Right The name of the language starts to blink READY I O term Language English 3 To select the language for the control panel texts use...

Page 96: ...ave 2 options To upload the parameters of the new application to the keypad select Yes with the Browser buttons To keep the parameters of the application that was last used in the keypad select No wit...

Page 97: ...Def to download again the factory default values Select Store set 1 to save actual values of all parameters as set 1 Select Load set 1 to download the values in set 1 as the actual values Select Store...

Page 98: ...s S6 3 subpage find the Up to keypad page S6 3 2 2 Push the Menu button Right READY I O term Up to keypad Select 3 To go to the edit mode push the Menu button Right All param starts to blink READY I O...

Page 99: ...go to the edit mode push the Menu button Right 3 You have 2 options To activate the Automatic parameter backup select Yes with the Browser buttons To deactivate the Automatic parameter backup select N...

Page 100: ...I O term Set1 P1 P6 3 To compare the values to a different set use the Browser buttons 4 To go to the page with the parameter values push the Menu button Right In the display that opens the value on t...

Page 101: ...prevent unauthorised changes in the application selection with the Password function S6 5 1 By default the password is not active SETTING A PASSWORD 1 In Security submenu push the Menu button Right R...

Page 102: ...a valid password ENTERING A PASSWORD When you have set the password and try to go to a submenu that has password protection the display shows Password 1 When the display shows Password give the passw...

Page 103: ...7 9 5 3 Start up wizard P6 5 3 The Startup wizard helps in the commissioning of the AC drive By default the Startup wizard is active In the Startup wizard you set this information the language the ap...

Page 104: ...Enter button 7 9 5 4 Multimonitoring items P6 5 4 You can monitor 3 actual values at the same time see Chapter 7 4 Using the Monitoring menu M1 and chapter Monitoring values in the Application Manual...

Page 105: ...Browser buttons In the submenu there are 5 pages P that control the panel operation Default page P6 6 1 Default page in the operating menu P6 6 2 Timeout time P6 6 3 Contrast adjustment P6 6 4 Backli...

Page 106: ...with the Browser buttons 6 To accept the new default page value push the Enter button 7 9 6 2 Default page in the Operating menu P6 6 2 In this submenu you can set the default page in the Operating me...

Page 107: ...4 Contrast adjustment P6 6 4 If the display is not clear you can adjust its contrast with the same procedure as that for the timeout time setting see Chapter 7 9 6 3 Timeout time P6 6 3 7 9 6 5 Backli...

Page 108: ...this function to tell the AC drive if the internal brake resistor is connected or not If your the AC drive has an internal brake resistor the default value of this parameter is Connected We recommend...

Page 109: ...ut a minute after one of these the heat sink temperature falls to 55 C 131 F the AC drive stops the Fan control value is changed from Continuous to Temperature First start When power is on the fan is...

Page 110: ...ange the default values of parameters 6 7 3 and 6 7 4 200 and 5 if the AC drive is connected to the PC with a cable If the AC drive is connected to the PC with a modem and the messages are transferred...

Page 111: ...ECEIVE HMI ACKNOWLEDGEMENT 1 In the Hardware settings submenu find the Number of retries to receive HMI acknowledgement with the Browser buttons 2 To go to the edit mode push the Menu button Right The...

Page 112: ...me counter days and hours counts always when the power is on Table 46 Counter pages Page Counter Example C6 8 1 1 MWh counter C6 8 1 2 Power On day counter Value on display is 1 013 The drive has oper...

Page 113: ...age 6 8 2 5 use the Menu button Right Not reset READY STOP I O term Clr Optime cntr 3 To go to the edit mode push the Menu button Right Not reset READY I O term Clr Optime cntr 4 To select Reset push...

Page 114: ...interface 6 8 3 4 System load 7 9 8 4 Applications S6 8 4 The Applications submenu S6 8 4 contains information on all applications on the AC drive Table 49 Applications information pages Page Content...

Page 115: ...drive READY Standard I O term D1 D3 4 To go to the Information pages use the Menu button Right READY Application id ASFIFF01 I O term 5 To see the different pages use the Browser buttons READY Versio...

Page 116: ...enu find the Expander boards page 6 8 6 with the Browser buttons READY Expander boards I O term E1 E5 2 To go to the Expander boards page push the Menu button Right READY A NXOPTA1 I O term E1 E2 3 To...

Page 117: ...ds see Chapter 7 10 Using the Expander board menu M7 7 9 8 7 Debug menu S6 8 7 The Debug menu is for advanced users and application designers Speak to the factory to get instructions if it is necessar...

Page 118: ...D EXPANDER BOARDS 1 To find the Expander board menu scroll down in the Main menu until the location indication M7 shows on the first line of the display READY Expander boards I O term G1 G5 2 To go to...

Page 119: ...DY C NXOPTC5 I O term G1 G2 2 To see the information on the expander board push the Menu button Right READY Monitor I O term V1 V2 3 To scroll to the Parameters use the Browser buttons Up and Down REA...

Page 120: ...ht For instructions on how to edit the parameter values see Chapter 7 5 Using the Parameter menu M2 READY Slave address I O term 126 7 11 FURTHER KEYPAD FUNCTIONS The Vacon NX control keypad has more...

Page 121: ...the connections of the drive disconnect the drive from mains Wait 5 minutes before you open the cover of the drive Then use a measuring device to make sure that there is no voltage The connections of...

Page 122: ...ups are connected to 24 V or ground of the control terminal or the external power source Do a check of the quality and quantity of the cooling air See chapter 4 5 Cooling Make sure that there is no co...

Page 123: ...ou know that you do the tests 1 Turn the supply voltage off and wait until the drive stops See Chapter 8 2 Commissioning of the drive step 5 2 Connect the motor cable to the motor and to the motor cab...

Page 124: ...ble from the motor 2 Open the bridging connections in the motor connection box 3 Measure the insulation resistance of each motor winding The voltage must be the same or higher than the motor nominal v...

Page 125: ...dified label see 3 6 Product modified label If the label is not attached at this time attach it on the drive near the name plate 8 5 2 FRAME FR7 Change the EMC protection of the AC drive to level C4 1...

Page 126: ...of the AC drive 4 Remove the EMC screws 5 Remove the screw and replace with a plastic screw M4 6 Cut the leads of the 3 capacitors VACON 126 COMMISSIONING AND ADDITIONAL INSTRUCTIONS 8 TEL 358 0 201...

Page 127: ...MC level of FR7 back to C2 8 5 3 FRAMES FR8 FR11 Only a Vacon service person can change the EMC protection class of Vacon NXS or NXP FR8 FR11 8 6 MAINTENANCE In normal conditions Vacon NX AC drives ar...

Page 128: ...cessary to reform the capacitors to prevent damage to the capacitors To make sure that the possible high leakage current through the capacitors stays in minimum use a DC power supply with an adjustabl...

Page 129: ...AND NXP 9 1 AC DRIVE POWER RATINGS 9 1 1 MAINS VOLTAGE 208 240 V All sizes are available as IP21 UL Type 1 or IP54 UL Type 12 TECHNICAL DATA FOR NXS AND NXP VACON 129 24 HOUR SUPPORT 358 0 201 212 575...

Page 130: ...25 0 27 5 17 5 26 3 35 0 5 5 4 0 7 5 5 0031 31 0 34 1 25 0 37 5 50 0 7 5 5 5 10 7 5 FR6 0048 48 52 8 31 0 46 5 62 0 11 0 7 5 15 10 0061 61 0 67 1 48 0 72 0 96 0 15 0 11 0 20 15 FR7 0075 75 0 83 0 61...

Page 131: ...TAGE 380 500 V All sizes are available as IP21 UL Type 1 The sizes FR4 to FR10 are also available as IP54 UL Type 12 TECHNICAL DATA FOR NXS AND NXP VACON 131 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VA...

Page 132: ...1 0 34 0 23 0 35 0 46 0 15 0 11 0 18 5 15 0 25 20 FR6 0038 38 0 42 0 31 0 47 0 62 0 18 5 15 0 22 0 18 5 29 4 25 0046 46 0 51 0 38 0 57 0 76 0 22 0 18 5 30 0 22 0 40 29 4 0061 61 0 67 0 46 0 69 0 92 0...

Page 133: ...650 0 715 0 590 0 885 0 1062 0 355 0 315 0 450 0 400 0 603 536 0730 730 0 803 0 650 0 975 0 1170 0 400 0 355 0 500 0 450 0 670 603 NOTE The currents in given ambient temperatures in 9 2 Vacon NXS and...

Page 134: ...0 20 15 0027 27 0 29 7 22 0 33 0 44 0 22 0 18 5 25 20 0034 34 0 37 0 27 0 41 0 54 0 30 0 22 0 30 25 FR7 0041 41 0 45 0 34 0 51 0 68 0 37 5 30 0 40 30 0052 52 0 57 0 41 0 62 0 82 0 45 0 37 5 50 40 FR8...

Page 135: ...e same or smaller than the factory default The currents for FR10 to FR11 are valid at an ambient temperature of 40 C 104 F except for 0416 6 and 0590 6 currents are valid at an ambient temperature of...

Page 136: ...igh overload For more information refer to the standard IEC61800 2 IEC 1998 9 1 5 BRAKE RESISTOR RATINGS For more information see NX Brake Resistors User Manual VACON 136 TECHNICAL DATA FOR NXS AND NX...

Page 137: ...current A Resistance 0003 15 30 0004 15 30 0007 15 30 0008 15 30 0011 15 30 0017 15 30 0025 15 30 0031 23 20 0048 46 10 0061 46 10 0075 148 3 3 0088 148 3 3 0114 148 3 3 0140 296 1 4 0170 296 1 4 0205...

Page 138: ...0005 12 63 0007 12 63 0009 12 63 0012 12 63 0016 12 63 0022 12 63 0031 17 42 0038 35 21 0045 35 21 0061 51 14 0072 111 6 5 0087 111 6 5 0105 111 6 5 0140 222 3 3 0168 222 3 3 0205 222 3 3 0261 222 3...

Page 139: ...0 11 100 0013 11 100 0018 36 7 30 0022 36 7 30 0027 36 7 30 0034 36 7 30 0041 61 1 18 0052 61 1 18 0062 122 2 9 0080 122 2 9 0100 122 2 9 0125 157 1 7 0144 157 1 7 0170 157 1 7 0208 157 1 7 0261 440 0...

Page 140: ...t circuit current the maximum short circuit current must be 100 kA Motor connection Output voltage 0 Uin Continuous output current IL Ambient temperature max 40 C 104 F over load 1 1 x IL 1 min 10 min...

Page 141: ...1 16 kHz Default 10 kHz 208 240 V 0075 and larger 1 10 kHz Default 3 6 kHz 380 500 V 0072 and larger 1 6 kHz Default 3 6 kHz 500 690 V 1 6 kHz Default 1 5 kHz Frequency reference Analogue input Panel...

Page 142: ...690 V 0416 10 C 14 F no frost 35 C 95 F Storage temperature 40 C 104 F 70 C 158 F Relative humidity 0 95 RH non condensing non corrosive no dripping water Air quality chemical vapours mechanical part...

Page 143: ...entire kW HP range IP54 UL Type 12 option in FR4 to FR10 NOTE For IP54 UL Type 12 a keypad is necessary Pollution degree PD2 EMC at default settings Immunity Obeys IEC EN 61800 3 A1 1st and 2nd enviro...

Page 144: ...negative logic 18 30 VDC Auxiliary voltage 24 V 10 max volt ripple 100 mVrms max 250 mA Dimensioning max 1000 mA control box power backup Output reference voltage 10 V 3 max load 10 mA Analogue outpu...

Page 145: ...overload protection Yes The motor overload protection activates at 110 of the full load current Motor stall protection Yes Motor underload protec tion Yes Short circuit protection of 24 V and 10 V ref...

Page 146: ...EMC immunity requirements standard IEC EN 61800 3 A1 CATEGORY C1 Available for 380 500 V FR4 to FR6 IP54 UL Type 12 The AC drives in category C1 have the best EMC protection These AC drives have the n...

Page 147: ...bey the EMC emission requirements WARNING In a domestic environment this product can cause radio interference If necessary do the sufficient steps 9 3 1 ENVIRONMENT DEFINITIONS IN PRODUCT STANDARD IEC...

Page 148: ...ps the drive The fault is reset automatically and the drive tries to start the motor again If it cannot the start the motor again a fault trip FT see below shows FT Fault Trip If the drive cannot star...

Page 149: ...the keypad for 2 seconds Use a reset signal from the I O terminal or fieldbus The display goes back to the same state it was before the fault FAULT TRACING VACON 149 24 HOUR SUPPORT 358 0 201 212 575...

Page 150: ...eck of the input voltage S2 Over voltage control supervision 3 Earth fault The measurement of cur rent tells that the sum of the motor phase current is not zero an insulation malfunc tion in the cable...

Page 151: ...n Trip S11 Power unit comm Measure ment 9 Undervoltage S1 DC link too low during run The DC link voltage is lower than the limits too low a supply volt age AC drive internal fault a defective input fu...

Page 152: ...NX_6 FR6 Overtemperature alarm is issued when the heatsink temperature goes over 85 C 185 F 72 C 161 6 F Do a check of the actual amount and flow of cooling air Examine the heatsink for dust Do a chec...

Page 153: ...afely 31 IGBT temperature hardware IGBT Inverter Bridge over temperature protection has detected too high a short term overload current Do a check of the loading Do a check of the motor size Make an i...

Page 154: ...same type as Power2 41 IGBT temperature IGBT Inverter Bridge over temperature protection has detected too high a short term overload current Do a check of the loading Do a check of the motor size Make...

Page 155: ...t Digital input fault Remove fault situation on external device 52 Keypad communi cation fault The connection between the control panel or NCDrive and the drive is defective Do a check of the control...

Page 156: ...able Run enable signal is low Do a check of the reason for the Run enable signal 63 Emergency stop Command for emergency stop received from digital input or fieldbus New run command is accepted after...

Page 157: ...res below show 0 00 0 05 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 2 4 6 8 10 12 14 16 18 NX0003 500V NX0004 500V NX0005 500V NX0007 500V NX0009 500V NX0012 500V NX0003 400V NX0004 400V NX0005 400V NX0007...

Page 158: ...Power loss as function of switching frequency NXS or NXP 0016 0031 0 2 4 6 8 10 12 14 16 18 0 00 0 20 0 40 0 60 0 80 1 00 1 20 1 40 1 60 1 80 2 00 NX0038 500V NX0045 500V NX0061 500V NX0038 400V NX00...

Page 159: ...function of switching frequency NXS or NXP 0072 0105 0 1 2 3 4 5 6 7 0 00 0 50 1 00 1 50 2 00 2 50 3 00 3 50 4 00 NX0140 500V NX0170 500V NX0205 500V NX0140 400V NX0170 400V NX0205 400V Power loss kW...

Page 160: ...ion of switching frequency NXS or NXP 0261 0300 0 1 2 3 4 5 6 7 0 00 1 00 2 00 3 00 4 00 5 00 6 00 7 00 8 00 9 00 10 00 NX0385 500V NX0460 500V NX0520 500V NX0385 400V NX0460 400V NX0520 400V Power lo...

Page 161: ...NX0590 500V NX0650 500V NX0730 500V NX0590 400V NX0650 400V NX0730 400V Power loss kW Switching frequency kHz Fig 41 Power loss as function of switching frequency NXS or NXP 0590 0730 APPENDIX 1 VACO...

Page 162: ...8 690V NX0022 690V NX0027 690V NX0034 690V Fig 42 Power loss as function of switching frequency NXS or NXP 0004 0034 Power loss kW Switching frequency kHz 0 1 2 3 4 5 6 7 0 00 0 20 0 40 0 60 0 80 1 00...

Page 163: ...of switching frequency NXS or NXP 0062 0100 Power loss kW Switching frequency kHz 0 1 2 3 4 5 6 7 0 00 0 50 1 00 1 50 2 00 2 50 3 00 3 50 4 00 4 50 5 00 NX0125 690V NX0144 690V NX0170 690V NX0208 690V...

Page 164: ...Power loss as function of switching frequency NXS or NXP 0261 0416 0 1 2 3 4 5 6 7 0 00 Power loss kW Switching frequency kHz 2 00 4 00 6 00 8 00 10 00 12 00 14 00 16 00 NX0460 690V NX0502 690V NX059...

Page 165: ...Document ID Rev D1 Sales code DOC INSNXS NXP DLUK Vacon Ltd Member of the Danfoss Group Runsorintie 7 65380 Vaasa Finland www danfoss com...

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