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AI SERIES ARTIFICIAL INTELLIGENCE INDUSTRIAL CONTROLLER

AI-518/518P Operation Instruction

Ver. 7.1

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Summary of Contents for AI Series

Page 1: ...AI SERIES ARTIFICIAL INTELLIGENCE INDUSTRIAL CONTROLLER AI 518 518P Operation Instruction Ver 7 1...

Page 2: ...4 4 1 Setup program 11 4 4 2 Run Hold 11 4 4 3 StoP 11 4 4 4 Display and modify the running StEP 11 5 PARAMETERS AND SETTINGS 12 5 1 THE FULL PARAMETER TABLE 12 5 2 ADDITIONAL REMARKS OF SPECIAL FUNC...

Page 3: ...ing to input output specification and function Only correctly wired instruments with parameters correctly set should be put into use Compared to Version 6 X or earlier versions some important changes...

Page 4: ...slot ALM can add in L2 L4 W1 W2 G K1 V U Stands for auxiliary output AUX can add L2 L4 W1 W2 G K1 K3 X3 X5 V U I2 stands for communication COMM can add S S4 V U stands for expanded indexing table AI...

Page 5: ...trigger If add I2 moudle AI 518P will be albe to on off control programming With K3 it s able to give three phase SCR contact zero crossing control output Main output OUTP commonly used as control ou...

Page 6: ...zero crossing conduction It can replace the relay contact switch Compared to the relay contact output module W1 and W2 have longer life and lower interference They can largely lower the interference s...

Page 7: ...uous 2A 20mS instantaneous repeat period 5s SSR Voltage output 12VDC 30mA used to drive SSR Thyristor zero crossing trigger output can trigger TRIAC of 5 500A a pair of inverse paralleled SCRs or SCR...

Page 8: ...ignal can be inputted from terminals 14 and 15 and 2 wire transmitter can be inputted from terminals 16 and 14 Note 3 The compensation wires for different kinds of thermocouple are different and shoul...

Page 9: ...e for module K1 K3 K5 and K6 Load Thyristor trigger output 100 380VAC IN4001 1N4001 Load Thyristor trigger output SCR X2 5 500A BX BX Capacitor Resistor Absorber Circuit Varistor G1 G2 G1 G2 ZNR ZNR V...

Page 10: ...dition for AI 518P MIO OP1 OP2 AL1 AL2 AU1 AU2 are for input and output COM is for communication like PC 4 1 Display Status Note Not all models have the above display status When powered on the unit i...

Page 11: ...cates that the external power is on and the brightness of OP1 shows the magnitude of phase shifting trigger output 4 2 Operation Description 4 2 1 Display status switch Depending on the instrument mod...

Page 12: ...and waveform are analyzed to calculate optimum control parameters The auto tuning for AI series instrument will gratify for 90 users Due to the complexity of the automatic process parameters calculate...

Page 13: ...but the timer stop working and the running time and setpoint remains At Hold status press and hold the key for about 2 seconds until the lower display window displays the Run symbol the instrument the...

Page 14: ...hen PV 798C alarms is cancelled E g Set SV 700c dF 2 0C for heating 1 in run status when PV 700C it breaks 2 in stop status when PV 698C it reheats For on off control mode the hgiher dF the longer per...

Page 15: ...e 1 each second then P 1000 10 100 If CtrL 4 then P parameter will be configured by increasing 10 times Ex P should be set to 1000 in the above example 1 9999 seconds t Lag time parameter Parameter t...

Page 16: ...te 1 For thermocouples or RTD input only 0 or 0 0 is selectable and the internal resolution is 0 1 dIP only affect the display and has no affect to the accuracy of measurement or control 0 3 dIL Signa...

Page 17: ...OP1 B 2 0 20mA linear current output Linear current output module should be installed to main output OP1 B 3 spare OP1 B 4 4 20mA linear current output Linear current output module should be installed...

Page 18: ...splays the program step C 1 it displays PV measurement value only for AI 518P C 0 When the instrument work within HIAL LoAL C 1 SV is not litmited only for AI 518 not for AI 518P D 0 no remote setpoin...

Page 19: ...Among which A is used to select 5 kinds of power cut event handling modes D is used to select 4 kinds of run modify event handling modes A 0 start to run the program from step 1 unless the instrument...

Page 20: ...m and StEP value Note that 808 is the password of all AI series instrument In application the instrument should be set to other values to protect from modifications of parameters Meanwhile the managem...

Page 21: ...ion is satisfied again the alarm will work Similarly in a direct action control system the absolute and deviation high limit alarms are blocked 5 2 5 Sectional power restriction CF E 1 With regards to...

Page 22: ...tion AI 518 is adviced Install W1 OR L2 L4 in OUTP So that to achieve the best control result On off control can be decided by dF parameter AI controllers are needed to be set as CtrL 0 oP1 0 CF A can...

Page 23: ...re controller is used in the application where the setpoint should be changed automatically with the time It provides 30 segment program control which can be set in any slope and the function of jump...

Page 24: ...of curve fitting the instrument will smooth the turning point of the linear heating up cooling down and constant temperature curves automatically The degree of the smooth is relevant with the system...

Page 25: ...7 2 1 Time setup txx 1 9999 min setting time of No xx StEP txx 0 the program is hold on StEP xx txx 1 30 negative value of time represents an operation command such as run Hold stoP jump and even out...

Page 26: ...setting step 1 as jump segment For example There are three curves with the length of 3 steps represent three groups of process parameter they are separately arranged on StEP2 StEP4 StEP5 StEP7 StEP8 S...

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