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Safety

vacon • 4

Service support: find your nearest Vacon service center at www.vacon.com

2

2.

S

AFETY

This manual contains clearly marked warning information which is intended for your personal
safety and to avoid any unintentional damage to the product or connected appliances.

Before installing, commissioning or using the frequency converter, please read the warning
information contained in Vacon 100X Installation Manual.

Please read the following additional safety instructions carefully.

Only Vacon authorized, trained and qualified personnel are allowed to install, operate and
maintain the drive.

2.1

Danger

These warnings are intended to personnel responsible for grounding the frequency converter.

2.2

Warnings

Ignoring the following instructions can be

extremely dangerous

a

nd may cause

death or severe injury.

Ground the frequency converter to ensure personnel

safety and to reduce elec-

tromagnetic interference.

After disconnecting

the AC drive from the mains or from the DC input supply,

wait

until the indicators on the keypad go out (if no keypad is attached, see the

indicators on the cover). Wait an additional 30 seconds before starting any work
on the connections of Vacon 100X Drive. After expiration of this time, use measur-
ing equipment to absolutely ensure that no voltage is present.

Always ensure

absence of voltage before starting any electrical work!

The

touch current

of VACON

®

100X drives exceeds 3.5mA AC. According to stan-

dard EN61800-5-1,

a reinforced protective ground connection

must be ensured.

See Vacon 100X Installation Manual for further information.

Never work on the photovoltaic generator

or frequency converter and its input/

output cables when the frequency converter is connected to the mains or to the
photovoltaic generator.

Before performing any measurement on the frequency converter

, disconnect or

isolate the mains supply voltage or the DC input supply.

Do not touch the components on the frequency converter

or on the string box

cabinet that have high DC voltage.

The photovoltaic generator

cells exposed to light supply DC voltage

even at low

light intensity.

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Summary of Contents for 100X series

Page 1: ...vacon 100 x ac drives Solar pump application manual ...

Page 2: ......

Page 3: ...terfaces 23 4 1 Keypad of the drive 23 4 1 1 Buttons 23 4 1 2 Display 23 4 1 3 Navigation on keypad 23 4 1 4 Vacon graphical keypad 24 4 1 5 Vacon text keypad 31 4 2 Vacon live 35 4 3 Menu structure 36 4 3 1 Quick setup 37 4 3 2 Monitor 37 4 3 3 Parameters 39 4 3 4 Diagnostics 39 4 3 5 I O and hardware 42 4 3 6 User settings 52 4 3 7 Favorites 53 4 3 8 User levels 53 4 4 Example of control connect...

Page 4: ...8 6 1 16 Group 3 16 Mainten Counters 111 6 1 17 Group 3 21 Pump Control 112 6 1 18 Group 3 22 Solar 113 6 2 Additional parameter information 114 6 2 1 Motor Control 114 6 2 2 Open Loop 118 6 2 3 Start Stop Setup 120 6 2 4 References 124 6 2 5 Preset Freqs 125 6 2 6 Motor Potentiom 127 6 2 7 Ramps And Brakes 128 6 2 8 Flux Braking 129 6 2 9 Digital inputs 129 6 2 10 Analog inputs 130 6 2 11 Digital...

Page 5: ...ards for start up PID control used to facilitate commissioning Funct button for easy change between Local keypad and Remote control place The remote control place is selectable by parameter I O or Fieldbus 8 preset frequencies Motor pontentiometer functions 2 programmable ramp times 2 supervisions and 3 ranges of prohibited frequencies Control page for easy operation and monitoring of the most ess...

Page 6: ...vacon 3 Vacon 100X Solar Pump Application 1 ...

Page 7: ...ive from the mains or from the DC input supply wait until the indicators on the keypad go out if no keypad is attached see the indicators on the cover Wait an additional 30 seconds before starting any work on the connections of Vacon 100X Drive After expiration of this time use measur ing equipment to absolutely ensure that no voltage is present Always ensure absence of voltage before starting any...

Page 8: ...2 vacon 5 Safety ...

Page 9: ...hange value OK button Confirm selection with this button Back Reset button Pressing this button you can return to the previous question in the Wizard If pressed at the first question the Startup Wizard will be cancelled Once you have connected power to your Vacon 100 X AC drive follow these instructions to eas ily set up your drive NOTE You can have your AC drive equipped with a keypad with either...

Page 10: ...hat it agrees with the nameplate PM motor Induction motor 9 Set value for P3 1 1 1 Motor Nom Voltg according to nameplate Range Varies 10 Set value for P3 1 1 2 Motor Nom Freq according to nameplate 8 00 320 00 Hz 11 Set value for P3 1 1 3 Motor Nom Speed according to nameplate Range 24 19 200 rpm 12 Set value for P3 1 1 4 Motor Nom Currnt according to nameplate Range Varies 13 Set value for P3 1 ...

Page 11: ...rt up wizard again you have 2 alternatives Go to the parameter P6 5 1 Restore Factory Defaults or to the param eter B1 1 2 Start up Wizard Then set the value to Activate 18 Set value for P3 3 1 1 Min FreqReference Range 0 00 50 00 Hz 19 Set value for P3 3 1 2 Max FreqReference Range 0 00 320 00 Hz 20 Set value for P3 4 1 2 Accel Time 1 Range 0 1 300 0 s 21 Set value for P3 4 1 3 Decel Time 1 Range...

Page 12: ...Minimum allowed fre quency reference P1 4 MaxFreqReference P1 3 320 00 Hz 50 00 102 Maximumallowedfrequency reference P1 5 Accel Time 1 0 1 300 0 s 5 0 103 Defines the time required for the output frequency to increase from zero fre quency to maximum fre quency P1 6 Decel Time 1 0 1 300 0 s 5 0 104 Defines the time required for the output frequency to decrease from maximum frequency to zero freque...

Page 13: ... motor nameplate parame ters P1 16 Start function 0 1 0 505 0 Ramping 1 Flying start P1 17 Stop function 0 1 0 506 0 Coasting 1 Ramping P1 18 Automatic reset 0 1 0 731 0 Disabled 1 Enabled P1 19 External fault 0 3 2 701 0 No action 1 Alarm 2 Fault Stop according to stop mode 3 Fault Stop by coasting P1 20 AI Low Fault 0 5 0 700 Response when an analogue signal in use goes below 50 of the minimum s...

Page 14: ...e 8 Motor potentiometer 9 Max Power P1 23 Keypad Ref sel 1 9 2 121 Selection of ref source when control place is keypad See P1 22 P1 24 Fieldbus Ref sel 1 9 3 122 Selection of ref source when control place is Fieldbus See P1 22 P1 25 AI1 signal range 0 1 0 379 0 0 10V 0 20mA 1 2 10V 4 20mA P1 26 AI2 signal range 0 1 1 390 0 0 10V 0 20mA 1 2 10V 4 20mA Table 1 Quick setup parameter group ...

Page 15: ...oft fill active 21 PID supervision limits 22 Ext PID superv limits 23 Input press alarm fault 24 Frost prot alarm fault 25 30 No fucntion 31 RTC time chnl 1 control 32 RTC time chnl 2 control 33 RTC time chnl 3 control 34 FB ControlWord B13 35 FB ControlWord B14 36 FB ControlWord B15 37 FB ProcessData1 B0 38 FB ProcessData1 B1 39 FB ProcessData1 B2 40 Maintenance alarm 41 Maintenance fault 42 No f...

Page 16: ...peed 5 Output current 0 InMo tor 6 Motor torque 0 TnMotor 7 Motor power 0 PnMotor 8 Motor voltage 0 UnMo tor 9 DC link voltage 0 1000V 10 PID1 output 0 100 11 Ext PID output 0 100 12 ProcessDataIn1 0 100 13 ProcessDataIn2 0 100 14 ProcessDataIn3 0 100 15 ProcessDataIn4 0 100 16 ProcessDataIn5 0 100 17 ProcessDataIn6 0 100 18 ProcessDataIn7 0 100 19 ProcessDataIn8 0 100 Table 1 Quick setup paramete...

Page 17: ...set frequency references with DI4 and DI5 The start stop signals of the drive are connected to DI1 start forward and DI2 start reverse It is possible to configure all the drive outputs freely in all the applications There are 1 ana logue output Output Frequency and 3 relay outputs Run Fault Ready available on the basic I O board 3 2 1 1 M1 31 Standard Table 2 Standard start up wizard menu Code Par...

Page 18: ... on the basic I O board 3 2 2 1 M1 33 Local Remote Table 3 Local Remote start up wizard menu Code Parameter Min Max Unit Default ID Description P1 32 1 I O B Ref sel 1 9 9 131 Selection of ref source when control place is I O B See above NOTE I O B control place can only be forced active with digital input P3 5 1 7 P1 32 2 I O B Ctrl force DigIN SlotA 6 343 TRUE Used frequency ref erence is specif...

Page 19: ...y in all the applications There are 1 ana logue output Output Frequency and 3 relay outputs Run Fault Ready available on the basic I O board 3 2 3 1 M1 33 Multi step speed Table 4 Multi step speed start up wizard menu Code Parameter Min Max Unit Default ID Description P1 33 1 Preset Freq 1 P1 3 P1 4 Hz 10 0 105 P1 33 2 Preset Freq 2 P1 3 P1 4 Hz 15 0 106 P1 33 3 Preset Freq 3 P1 3 P1 4 Hz 20 0 126...

Page 20: ...ency reference It is possible to configure all the drive outputs freely in all the applications There are 1 ana logue output Output Frequency and 3 relay outputs Run Fault Ready available on the basic I O board 3 2 4 1 M1 34 PID Control Table 5 PID Control start up wizard menu Code Parameter Min Max Unit Default ID Description P1 34 1 Gain 0 00 1000 00 100 00 118 If the value of the parameter is s...

Page 21: ...ccord ing to Feedback min and max NOTE ProcessDataIn use two decimals P1 34 5 SP 1 Source 0 22 1 332 0 Not used 1 Keypad setpoint 1 2 Keypad setpoint 2 3 AI1 4 AI2 5 AI3 6 AI4 7 AI5 8 AI6 9 ProcessDataIn1 10 ProcessDataIn2 11 ProcessDataIn3 12 ProcessDataIn4 13 ProcessDataIn5 14 ProcessDataIn6 15 ProcessDataIn7 16 ProcessDataIn8 17 Temperature input 1 18 Temperature input 2 19 Temperature input 3 ...

Page 22: ... Sleep delay P1 34 8 SP 1 Sleep Delay 0 3000 s 0 1017 The minimum amount of time the frequency has to remain below the Sleep level before the drive is stopped P1 34 9 SP 1 WakeUpLevel Varies 0 00 1018 Defines the level for the PID feedback value wake up supervision Uses selected process units P1 34 10 Preset Freq 1 P1 3 P1 4 Hz 10 0 105 Preset Freq 1 Table 5 PID Control start up wizard menu ...

Page 23: ... wizard menu Code Parameter Min Max Unit Default ID Description P1 35 1 Control mode 0 1 0 600 0 U f Freq ctrl open loop 1 Speed control open loop P1 35 2 Auto TorqueBoost 0 1 0 109 Automatic torque boost can be used in application where starting torque due to start ing friction is high 0 Disabled 1 Enabled P1 35 3 Start Acceleration Time 0 1 3000 0 s 2 0 502 Start Acceleration Time P1 35 5 Preset...

Page 24: ...g 0 Disabled P1 35 15 DC BrakeTime 0 00 600 00 s 0 00 508 Determines if braking is ON or OFF and the braking time of the DC brake when the motor is stopping P1 35 16 DC Start Freq 0 10 10 00 Hz 1 50 515 The output frequency at which the DC braking is applied P1 35 17 Load drooping 0 00 50 00 0 00 620 The drooping function enables speed drop as a function of load Drooping will be defined in percent...

Page 25: ...onfigure all the drive outputs freely in all the applications There are 1 ana logue output Output Frequency and 3 relay outputs Run Fault Ready available on the basic I O board 3 2 6 1 M1 36 Motor Potentiom Table 7 Motor Potentiom start up wizard menu Code Parameter Min Max Unit Default ID Description P1 36 1 MotPot ramp time 0 1 500 0 Hz s 10 0 331 Rate of change in the motor potentiometer refere...

Page 26: ...ive functions On the display the user sees information about the drive and his present location in the menu structure and the item displayed 4 1 3 Navigation on keypad The data on the control keypad are arranged in menus and submenus Use the Up and Down arrows to move between the menus Enter the group item by pressing the OK button and return to the former level by pressing the Back Reset button T...

Page 27: ...ange value of a parameter following the procedure below 1 Locate the parameter 2 Enter the Edit mode 3 Set new value with the arrow buttons up down You can also move from digit to digit with the arrow buttons left right if the value is numerical and then change the value with the arrow buttons up down 4 Confirm change with OK button or ignore change by returning to previous level with Back Reset b...

Page 28: ...alue selection on graphical keypad Start Stop Setup Rem Control Place I O Control KeypadStopButton Yes Start Function Ramping STOP READY I O ID 172 M3 2 1 Edit Help Add to favorites Rem Control Place STOP READY I O ID M3 2 1 Rem Control Place STOP READY I O M3 2 1 I O Control FieldbusCTRL Start Stop Setup Rem Control Place I O Control KeypadStopButton Yes Start Function Ramping STOP READY I O ID 1...

Page 29: ... parameter P3 2 1 Rem Control Place I O B again can bypass the remote control place selected with parameter P3 2 1 using a digital input The digital input is selected with parameter P3 5 1 7 I O B Ctrl Force Local control Keypad is always used as control place while in local control Local control has higher priority than remote control Therefore if for example bypassed by parameter P3 5 1 7 throug...

Page 30: ...onitoring for this procedure see page 37 Figure 7 Accessing Control page Main Menu Parameters 15 Diagnostics STOP READY Keypad ID M1 7 Monitor 6 ID Choose action STOP Ready Keypad ID 1805 Local Remote Control page Change direction Remote ID Local Remote STOP READY Keypad ID 211 Remote Local Main Menu Parameters 15 Diagnostics STOP READY I O ID M1 7 Monitor 6 FUNCT OK OK 9161 emf Main Menu Paramete...

Page 31: ... and the arrow indication in the status field changes Quick edit Through the Quick edit functionality you can quickly access the desired parameter by entering the parameter s ID number 1 Anywhere in the menu structure push the FUNCT button 2 Push the Arrow up or the Arrow down buttons to select Quick Edit and confirm with the OK button 3 Then enter the ID number of parameter or monitoring value yo...

Page 32: ...e at the factory By selecting Save to keypad you can copy all parameters to the keypad Restore from keypad will copy all parameters from keypad to a drive Figure 8 Parameter copy NOTE If the keypad is changed between drives of different sizes the copied values of these pa rameters will not be used Motor nominal current P3 1 1 4 Motor nominal voltage P3 1 1 1 Motor nominal speed P3 1 1 3 Motor nomi...

Page 33: ...them to a folder called Favorites where they can easily be reached To remove an item from the Favorites see chapter 4 3 7 Figure 10 Adding item to Favorites 6 Digital Inputs Ctrl Signal 1 A Ctrl Signal 1 B STOP READY I O ID 403 M3 5 1 1 Ctrl Signal 2 A 6 Add to favorites STOP READY I O ID 403 M3 5 1 1 Ctrl signal 1 A Edit Help Start Signal 1 for control Place I O A Start Signal 1 functionality cho...

Page 34: ... status of the motor and the drive and any irregularities in mo tor or drive functions On the display the user sees information about the drive and his present location in the menu structure and the item displayed If the text on the text line is too long to fit in the display the text will scroll from left to right to reveal the whole text string 9167 emf Indicators Status Indicators Alarm Fault I...

Page 35: ...s own parameter for selecting the frequency reference source The Local control place is always the keypad The Remote control place is determined by parameter P3 2 1 I O or Fieldbus The selected control place can be seen on the status bar of the keypad Remote control place I O A I O B and Fieldbus can be used as remote control places I O A and Fieldbus have the lowest priority and can be chosen wit...

Page 36: ...mpted for keypad reference Figure 12 Changing control places Accessing the control page The Control page is meant for easy operation and monitoring of the most essential values 1 Anywhere in the menu structure push the FUNCT button 2 Push the Arrow up or the Arrow down button to select Control page and confirm with the OK button 3 The control page appears If keypad control place and keypad referen...

Page 37: ...irection you wish to run the motor to The actual rotation direction is blinking Confirm with the OK button 4 The rotation direction changes immediately and the arrow indication in the status field changes Quick edit Through the Quick edit functionality you can quickly access the desired parameter by entering the parameter s ID number 1 Anywhere in the menu structure push the FUNCT button 2 Push th...

Page 38: ...upport Windows XP Vista 7 and 8 support 17 languages English German Spanish Finnish French Italian Russian Swedish Chi nese Czech Danish Dutch Polish Portuguese Romanian Slovak and Turkish You can make the connection between the AC drive and the PC tool with the black USB RS 422 cable from Vacon or the Vacon 100 Ethernet cable The RS 422 drivers are installed automatically during the installation ...

Page 39: ...c I O Extras Advanced Timer functions PID Controller ExtPID controller Mainten counters Fieldbus data Solar Parameters See chapter 6 Diagnostics Active faults Reset faults Fault history Total counters Trip counters Software info I O and hard ware Basic I O Slot D Slot E Real time clock Power unit settings Keypad RS 485 Ethernet User settings Language selections Application selection Parameter back...

Page 40: ... time Basic The basic monitoring values are the actual values of selected parameters and signals as well as statuses and measurements I O Statuses and levels of various input and output signal values can be monitored here Extras Advanced Monitoring of different advanced values e g fieldbus values Timer functions Monitoring of timer functions and the Real Time Clock PID Controller Monitoring of PID...

Page 41: ...al PID Controller Monitoring of external PID controller values Maintenance counters Monitoring of values related to Maintenance counters Fieldbus data Fieldbus data shown as monitor values for debugging purposes at e g fieldbus commissioning Solar Monitoring of values related to Solar specific application ...

Page 42: ... number of faults Select the fault and push OK to see the fault time data The fault remains active until it is cleared with the Reset button push for 2 s or with a reset signal from the I O terminal or fieldbus or by choos ing Reset faults see below The memory of active faults can store the maximum of 10 faults in the order of appearance Table 10 Menu Function Note Reset faults In this menu you ca...

Page 43: ...keypad d Control unit operating time in total days V4 4 6 Operating time text keypad hh min ss Control unit operating time in hours minutes and seconds V4 4 7 Run time graphical keypad a d hh min 2293 Motor running time V4 4 8 Run time text keypad a Motor running time in total years V4 4 9 Run time text keypad d Motor running time in total days V4 4 10 Run time text keypad hh min ss Motor running ...

Page 44: ... P4 5 3 Operating time graphical keypad a d hh min 2299 Resettable See P4 5 1 P4 5 4 Operating time text keypad a Operating time in total years P4 5 5 Operating time text keypad d Operating time in total days P4 5 6 Operating time text keypad hh min ss Operating time in hours minutes and seconds Table 14 Diagnostics menu Software info parameters Code Parameter Min Max Unit Default ID Description V...

Page 45: ...input signal V5 1 5 Digital input 5 0 1 0 Status of digital input signal V5 1 6 Digital input 6 0 1 0 Status of digital input signal V5 1 7 Analogue input 1 mode 1 3 3 Shows the selected with jumper mode for Analogue input signal 1 0 20mA 3 0 10V V5 1 8 Analogue input 1 0 100 0 00 Status of analogue input sig nal V5 1 9 Analogue input 2 mode 1 3 3 Shows the selected with jumper mode for Analogue i...

Page 46: ...ation about the installation of optional boards you will find in the Vacon 100 X In stallation manual 4 3 5 4 Digital inputs The applicable functions for digital inputs are arranged as parameters in parameter group M3 5 1 The value given to the parameter is a reference to the digital input you choose to use for the function The list of functions that you can assign to the available digital inputs ...

Page 47: ...change the selected input Instead of DI3 you wish to use DI6 terminal 16 on the standard I O Do as instructed here Figure 16 Programming digital inputs with graphical keypad Table 17 Input type Graphical keypad Input type Text keypad Slot Input Explanation DigIN dI A 1 Digital input 1 terminal 8 on board in Slot A standard I O board DigIN dI A 2 Digital input 2 terminal 9 on board in Slot A standa...

Page 48: ...s the letter d is blinking Should you have more digital inputs available in your I O for example through inserted option boards in slots D or E they can also be selected here 3 Push the Arrow right button again to acti vate the terminal value 3 3 Push the Arrow right button to activate the terminal value 3 The letter d stops blinking 4 Push the Arrow up button three times to change the terminal va...

Page 49: ...nal or the the input is set to be always FALSE if its value is DigIN Slot0 1 graphical keypad or dI 0 1 text keypad This is the default value of the majority of parameters in group M3 5 1 On the other hand some inputs have been by default set to be always TRUE Their value shows DigIN Slot0 2 graphical keypad or dI 0 2 text keypad NOTE Also Time Channels can be assigned to digital inputs See more i...

Page 50: ...keypad Figure 20 Programming analogue inputs with text keypad Code Parameter Min Max Unit Default ID Description P3 5 2 1 1 AI1 signal selection AnIN SlotA 1 377 Connect the AI1 signal to the analogue input of your choice with this parameter Programmable See page 81 PROGRAMMING INSTRUCTIONS Graphical keypad Text keypad 1 Select the parameter and push the Arrow right button 1 Select the parameter a...

Page 51: ...rposes 1 Analogue input 0 signal strength 2 Analogue input 20 signal strength 3 Analogue input 30 signal strength etc 10 Analogue input 100 signal strength SlotA Number corresponds to digital input in slot A Standard terminals SlotD Number corresponds to digital input in slot D SlotE Number corresponds to digital input in slot E TimeChannel Number corresponds to 1 Time Channel1 2 Time Channel2 3 T...

Page 52: ...203 Current year P5 5 5 Daylight saving 1 4 1 2204 Daylight saving rule 1 Off 2 EU Starts on last Sunday in March ends last Sunday in October 3 US Start on 2nd Sunday in March ends on 1st Sunday in November 4 Russia permanent Table 23 Power unit settings Fan control Code Parameter Min Max Unit Default ID Description V5 6 1 3 Fan stop 0 1 1 826 If enabled the fan will stop in 5 minutes when the dri...

Page 53: ...0 4 0 The page the keypad shows when the drive is powered on or when the time defined with P5 7 1 has expired If the value is set to 0 the page last visited is shown 0 None 1 Enter menu index 2 Main menu 3 Control page 4 Multimonitor P5 7 3 Menu index Set menu index for desired page and activate with parameter P5 7 2 1 P5 7 4 Contrast Only available with graphical keypad 30 70 50 Set contrast of t...

Page 54: ...evel 2 Submenu level 3 Submenu level 4 RS 485 Common settings Protocol NA Ethernet Common settings IP address mode NA IP address NA Subnet mask NA Default gateway NA MAC address NA Modbus TCP Common settings Connection limit Slave address Communication timeout BacNet IP Settings Instance number Communication timeout Protocol in use BBMD IP BBMD port Time to live Monitoring FB protocol status Commu...

Page 55: ...Max Unit Default ID Description P6 5 1 Restore factory defaults 831 Restores default parameter values and initiates the Startup Wizard when acti vated P6 5 2 Save to keypad Only available with graphical keypad 0 1 0 Save parameter values to keypad to e g copy them to another drive 0 No 1 Yes P6 5 3 Restore from keypad Load parameter values from keypad to the drive B6 5 4 Save to Set 1 Store a cust...

Page 56: ...8 1 User level 1 3 1 1194 1 Normal All menus visible in the Main menu 2 Monitoring Only Monitor Favorites and User Levels menus are visible in the main menu 3 Favorites Only Favorites and User Levels menus are visible in the Main menu P8 2 Access code 0 99999 0 2362 If set to other value than 0 before switching to monitor ing when e g user level Nor mal is active the access code will be asked when...

Page 57: ...1 Analogue input voltage or current 3 AI1 Analogue input com mon 4 AI2 Analogue input voltage or current 5 AI2 Analogue input com mon 6 24Vout 24V aux voltage 7 GND I O ground 8 DI1 Digital input 1 9 DI2 Digital input 2 10 DI3 Digital input 3 11 CM Common for DI1 DI6 Can be isolated from ground see Vacon 100X Installation Manual 12 24Vout 24V aux voltage 13 GND I O ground 14 DI4 Digital input 4 15...

Page 58: ...inal Signal 21 RO1 1 Relay output 1 22 RO1 2 23 RO1 3 24 RO2 1 Relay output 2 25 RO2 2 26 RO2 3 28 TI1 Thermistor input 29 TI1 Table 33 I O terminal signals for the STO functions Safe Torque Off terminals Terminal Signal S1 Isolated digital input 1 inter changeable polarity 24V 20 10 15mA G1 S2 Isolated digital input 2 inter changeable polarity 24V 20 10 15mA G2 F Isolated feedback CAUTION Polarit...

Page 59: ...User Interfaces vacon 56 Service support find your nearest Vacon service center at www vacon com 4 ...

Page 60: ...er the menu View trend curve by pressing OK again 3 The current selections to monitor are FreqReference and Motor speed visible at the bottom of the display 4 Only two values can be monitored as trend curves simultaneously Select the one of the current values you wish to change with the arrow buttons and press OK 5 Browse the list of given monitoring values with the arrow buttons select the one yo...

Page 61: ...P2 2 3 Channel 1 min 214748 1000 1000 2369 Used by default for scaling Adjustments might be neces sary P2 2 4 Channel 1 max 1000 214748 1000 2370 Used by default for scaling Adjustments might be neces sary P2 2 5 Channel 2 min 214748 1000 1000 2371 Used by default for scaling Adjustments might be neces sary P2 2 6 Channel 2 max 1000 214748 1000 2372 Used by default for scaling Adjustments might be...

Page 62: ...y reference to motor control V2 3 3 Motor speed rpm 1 2 Motor actual speed in rpm V2 3 4 Motor current A Varies 3 V2 3 5 Motor torque 0 1 4 Calculated shaft torque V2 3 7 Motor shaft power 0 1 5 Calculated motor shaft power in V2 3 8 Motor shaft power kW hp Varies 73 Calculated motor shaft power in kW or hp Units depends on the unit selection param eter V2 3 9 Motor voltage V 0 1 6 Output voltage ...

Page 63: ...slot B V2 4 4 Analogue input 1 0 01 59 Input signal in percent of used range Slot A 1 as default V2 4 5 Analogue input 2 0 01 60 Input signal in percent of used range Slot A 2 as default V2 4 6 Analogue input 3 0 01 61 Input signal in percent of used range Slot D 1 as default V2 4 7 Analogue input 4 0 01 62 Input signal in percent of used range Slot D 2 as default V2 4 8 Analogue input 5 0 01 75 I...

Page 64: ...rt B6 System software is not blocking start V2 6 3 Appl StatusWord1 1 89 Bit coded statuses of application Values are visible as checkboxes on graphi cal keypad If checked the value is active B0 Interlock 1 B1 Interlock 2 B2 Reserved B3 Ramp 2 active B4 Mechanical brake control B5 I O A control active B6 I O B control active B7 Fieldbus Control Active B8 Local control active B9 PC control active B...

Page 65: ...rame size or for monitoring when less filtering time is needed for the motor current V2 6 8 FreqRef Source 1 1495 Shows the momentary frequency reference source 0 PC 1 Preset Freqs 2 Keypad Reference 3 Fieldbus 4 AI1 5 AI2 6 AI1 AI2 7 PID Controller 8 Motor Potentiom 9 Joystick 10 Inching 100 Not defined 101 Alarm PresetFreq 102 Autocleaning V2 6 9 LastActiveFaultCode 1 37 The fault code of latest...

Page 66: ...me on timer if active V2 7 9 Timer 3 s 1 1449 Remaining time on timer if active V2 7 10 Real time clock 1450 hh mm ss Table 39 PID Controller value monitoring Code Monitoring value Unit Scale ID Description V2 8 1 PID setpoint Varies Accordingto P3 13 1 7 20 PID controller setpoint value in process units Process unit is selected with a parameter V2 8 2 PID feedback Varies Accordingto P3 13 1 7 21 ...

Page 67: ...d Table 41 Maintenance counter monitoring Code Monitoring value Unit Scale ID Description V2 11 1 MaintenCounter 1 h kRev Varies 1101 Status of maintenance counter in revolutions multiplied by 1000 or hours For configuration and activation of this coun ter see chapter Group 3 16 Maintenance counters Table 42 Fieldbus data monitoring Code Monitoring value Unit Scale ID Description V2 12 1 FB Contro...

Page 68: ...2 12 14 FB data out 2 1 867 Raw value of process data in 32 bit signed format V2 12 15 FB data out 3 1 868 Raw value of process data in 32 bit signed format V2 12 16 FB data out 4 1 869 Raw value of process data in 32 bit signed format V2 12 17 FB data out 5 1 870 Raw value of process data in 32 bit signed format V2 12 18 FB data out 6 1 871 Raw value of process data in 32 bit signed format V2 12 ...

Page 69: ...tion setup Group 3 5 I O Config I O programming Group 3 6 Fieldbus DataMap Process data in out mapping Group 3 7 Prohibit Freq Prohibit frequencies programming Group 3 8 Supervisions Programmable limit controllers Group 3 9 Protections Protections configuration Group 3 10 Automatic reset Auto reset after fault configuration Group 3 11 Appl Settings Application settings Group 3 12 Timer functions C...

Page 70: ... 1 Motor Nom Voltg Varies Varies V Varies 110 Find this value Un on the rating plate of the motor Note also used connection Delta Star P3 1 1 2 Motor Nom Freq 8 00 320 00 Hz Varies 111 Find this value fn on the rat ing plate of the motor P3 1 1 3 Motor Nom Speed 24 19200 rpm Varies 112 Find this value nn on the rat ing plate of the motor P3 1 1 4 Motor Nom Currnt Varies Varies A Varies 113 Find th...

Page 71: ...e the identification run If this value is set to zero magne tizing current will be inter nally calculated P3 1 2 6 Motor switch 0 1 0 653 Enabling this function pre vents the drive from tripping when the motor switch is closed and opened e g using flying start 0 Disabled 1 Enabled P3 1 2 7 Load drooping 0 00 50 00 0 00 620 The drooping function enables speed drop as a function of load Drooping wil...

Page 72: ...tion P3 1 3 1 Current limit Varies Varies A Varies 107 Maximum motor current from AC drive P3 1 3 2 MotorTorqueLimit 0 0 300 0 300 0 1287 Maximum motoring side torque limit P3 1 3 3 GenerTorqueLimit 0 0 300 0 300 0 1288 Maximum generating side torque limit P3 1 3 4 MotorPowerLimit 0 0 300 0 300 0 1290 Maximum motoring side power limit P3 1 3 5 GenerPowerLimit 0 0 300 0 300 0 1289 Maximum generatin...

Page 73: ... 0 100 0 100 0 605 Provided that the program mable U f curve has been selected par P3 1 4 1 this parameter defines the mid dle point voltage of the curve P3 1 4 6 Zero Freq Voltg 0 00 40 00 Varies 606 This parameter defines the zero frequency voltage of the U f curve The default value varies according to unit size P3 1 4 7 Flying Start Options 0 1 0 1590 Checkbox selection B0 Search shaft frequenc...

Page 74: ... the I f start function is activated Code Parameter Min Max Unit Default ID Description P3 1 4 13 1 TorqStabGain 0 0 500 0 50 0 1412 Gain of the torque stabilator in open loop motor control operation P3 1 4 13 2 TorqStabGainFWP 0 0 500 0 50 0 1414 Gain of the torque stabilator at field weakening point in open loop motor control operation P3 1 4 13 3 TorqStabDampTC 0 0005 1 0000 s 0 0050 1413 Dampi...

Page 75: ...e control place Fieldbus Start stop and reverse commands come from fieldbus Table 50 Start Stop Setup menu Code Parameter Min Max Unit Default ID Description P3 2 1 Rem Ctrl Place 0 1 0 172 Selection of remote control place start stop Can be used to change back to remote control from Vacon Live e g in case of a broken panel 0 I O control 1 Fieldbus control P3 2 2 Local Remote 0 1 0 211 Switch betw...

Page 76: ...11 Start Analogue Signal 0 1 0 1810 0 AI1 1 AI2 P3 2 12 Start Analogue Level 0 00 100 00 10 00 1857 Start is set below this level unscaled signal Start stop logic is reversed if P3 2 13 P3 2 13 Stop Analogue Level 0 00 100 00 80 00 1856 Start is set above this level unscaled signal Start stop logic is reversed if P3 2 12 Table 50 Start Stop Setup menu Code Parameter Min Max Unit Default ID Descrip...

Page 77: ...e 51 Frequency reference parameters Code Parameter Min Max Unit Default ID Description P3 3 1 1 MinFreqReference 0 00 P3 3 1 2 Hz 0 00 101 Minimum allowed frequency reference P3 3 1 2 MaxFreqReference P3 3 1 1 320 00 Hz 50 00 102 Maximum allowed frequency reference P3 3 1 3 PosFreqRefLimit 320 0 320 0 Hz 320 00 1285 Final frequency reference limit for positive direction P3 3 1 4 NegFreqRefLimit 32...

Page 78: ...84 The frequency reference can be adjusted on the keypad with this parameter P3 3 1 9 Keypad Direction 0 1 0 123 Motor rotation when control place is keypad 0 Forward 1 Reverse P3 3 1 10 Fieldbus Ref Sel 1 9 3 122 Selection of ref source when control place is Fieldbus 1 Preset Frequency 0 2 Keypad reference 3 Fieldbus 4 AI1 5 AI2 6 AI1 AI2 7 PID reference 8 Motor potentiometer 9 Max Power Table 51...

Page 79: ...1 P3 3 3 11 P3 3 3 5 Preset Freq 3 P3 3 1 1 P3 3 1 2 Hz 20 00 126 Select with digital inputs Preset frequency selection 0 1 P3 3 3 6 Preset Freq 4 P3 3 1 1 P3 3 1 2 Hz 25 00 127 Select with digital input Preset frequency selection 2 P3 3 3 12 P3 3 3 7 Preset Freq 5 P3 3 1 1 P3 3 1 2 Hz 30 00 128 Select with digital inputs Preset frequency selection 0 2 P3 3 3 8 Preset Freq 6 P3 3 1 1 P3 3 1 2 Hz 4...

Page 80: ... reference when stopped or when powered down Motor potentiometer frequency reference is available in all control places in menu Group 3 3 References The motor potentiometer reference can be changed only when the drive is in run state Table 53 Motor potentiometer parameters Code Parameter Min Max Unit Default ID Description P3 3 4 1 MotPot UP DigIN Slot0 1 418 FALSE Not active TRUE Active Motor pot...

Page 81: ...nit Default ID Description P3 4 3 1 StartMagnCurrent 0 00 Varies A Varies 517 Defines the DC current fed into motor at start Disabled if set to 0 P3 4 3 2 StartMagnTime 0 00 600 00 s 0 00 516 This parameter defines the time for how long DC current is fed to motor before accel eration starts Table 56 DC brake parameters Code Parameter Min Max Unit Default ID Description P3 4 4 1 DC Brake Current Va...

Page 82: ... P3 5 1 22 DI6 16 A 6 External fault close P3 5 1 13 AI1 2 3 A 1 AI1 signal selection P3 5 2 1 1 AI2 4 5 A 2 AI2 signal selection P3 5 2 2 1 Table 59 Digital input settings Code Parameter Default ID Description P3 5 1 1 Ctrl signal 1 A DigIN SlotA 1 403 Ctrl signal 1 when control place is I O A FWD P3 5 1 2 Ctrl signal 2 A DigIN SlotA 2 404 Ctrl signal 2 when control place is I O A REV P3 5 1 4 Ct...

Page 83: ... 1 1046 FALSE No boost TRUE Boost P3 5 1 31 PID SP Selection DigIN Slot0 1 1047 FALSE Setpoint 1 TRUE Setpoint 2 P3 5 1 32 ExtPID StartSignal DigIN Slot0 2 1049 FALSE PID2 in stop mode TRUE PID2 regulating This parameter will have no effect if the exter nal PID controller is not enabled in Group 3 14 ExtPID Controller P3 5 1 33 ExtPID SP Select DigIN Slot0 1 1048 FALSE Setpoint 1 TRUE Setpoint 2 P...

Page 84: ...stom range max setting P3 5 2 1 6 AI1 signal inversion 0 1 0 387 0 Normal 1 Signal inverted Table 61 Analogue input 2 settings Code Parameter Min Max Unit Default ID Description P3 5 2 2 1 AI2 signal selection AnIN SlotA 2 388 See P3 5 2 1 1 P3 5 2 2 2 AI2 signal filter time 0 00 300 00 s 0 1 389 See P3 5 2 1 2 P3 5 2 2 3 AI2 signal range 0 1 1 390 See P3 5 2 1 3 P3 5 2 2 4 AI2 custom min 160 00 1...

Page 85: ... Parameter Min Max Unit Default ID Description P3 5 2 5 1 AI5 signal selection AnIN SlotE 1 188 See P3 5 2 1 1 P3 5 2 5 2 AI5 signal filter time 0 00 300 00 s 0 1 189 See P3 5 2 1 2 P3 5 2 5 3 AI5 signal range 0 1 0 190 See P3 5 2 1 3 P3 5 2 5 4 AI5 custom min 160 00 160 00 0 00 191 See P3 5 2 1 4 P3 5 2 5 5 AI5 custom max 160 00 160 00 100 00 192 See P3 5 2 1 5 P3 5 2 5 6 AI5 signal inversion 0 1...

Page 86: ...e 18 No fucntion 19 PID in Sleep mode 20 PID soft fill active 21 PID supervision limits 22 Ext PID superv limits 23 Input press alarm fault 24 Frost prot alarm fault 25 30 No fucntion 31 RTC time chnl 1 control 32 RTC time chnl 2 control 33 RTC time chnl 3 control 34 FB ControlWord B13 35 FB ControlWord B14 36 FB ControlWord B15 37 FB ProcessData1 B0 38 FB ProcessData1 B1 39 FB ProcessData1 B2 40 ...

Page 87: ... 0 InMotor 6 Motor torque 0 TnMotor 7 Motor power 0 PnMotor 8 Motor voltage 0 UnMotor 9 DC link voltage 0 1000V 10 PID1 output 0 100 11 Ext PID output 0 100 12 ProcessDataIn1 0 100 13 ProcessDataIn2 0 100 14 ProcessDataIn3 0 100 15 ProcessDataIn4 0 100 16 ProcessDataIn5 0 100 17 ProcessDataIn6 0 100 18 ProcessDataIn7 0 100 19 ProcessDataIn8 0 100 P3 5 4 1 2 AO1 filter time 0 0 300 0 s 1 0 10051 Fi...

Page 88: ...unsigned 16 bit format according to the format on keypad E g 25 5 on keypad equals 255 P3 6 2 FB DataOut 2 Sel 0 35000 2 853 Select Process Data Out with parameter ID P3 6 3 FB DataOut 3 Sel 0 35000 3 854 Select Process Data Out with parameter ID P3 6 4 FB DataOut 4 Sel 0 35000 4 855 Select Process Data Out with parameter ID P3 6 5 FB DataOut 5 Sel 0 35000 5 856 Select Process Data Out with parame...

Page 89: ... 7 3 Range 2 Low Lim 0 00 320 00 Hz 0 00 511 0 Not used P3 7 4 Range 2 High Lim 0 00 320 00 Hz 0 00 512 0 Not used P3 7 5 Range 3 Low Lim 0 00 320 00 Hz 0 00 513 0 Not used P3 7 6 Range 3 High Lim 0 00 320 00 Hz 0 00 514 0 Not used P3 7 7 Ramp TimeFactor 0 1 10 0 Times 1 0 518 Multiplier of the currently selected ramp time between prohibit frequency limits Table 71 Supervision settings Code Parame...

Page 90: ...story 1 Fault not stored in history P3 9 1 5 OutputPhase Flt 0 3 2 702 See P3 9 1 2 P3 9 1 6 FieldbusComm Flt 0 4 3 733 0 No action 1 Alarm 2 Alarm PresetFreq 3 Fault Stop according to stop mode 4 Fault Stop by coasting P3 9 1 7 SlotComm Flt 0 3 2 734 See P3 9 1 2 P3 9 1 8 Thermistor Fault 0 3 0 732 See P3 9 1 2 P3 9 1 9 PID SoftFill Fault 0 3 2 748 See P3 9 1 2 P3 9 1 10 PID Supervision 0 3 2 749...

Page 91: ...measured by the drive can be much higher than the actual motor current due to capacitive currents in the motor cable Consider this when setting up the motor thermal protection functions CAUTION The calculated model does not protect the motor if the airflow to the motor is reduced by blocked air intake grill The model starts from zero if the control board is powered off Table 73 Motor thermal prote...

Page 92: ...or cables max 100m together with small drives 1 5 kW the motor current measured by the drive can be much higher than the actual motor current due to capacitive currents in the motor cable Consider this when setting up the stall protection functions Table 74 Motor stall protection settings Code Parameter Min Max Unit Default ID Description P3 9 3 1 MotorStall Flt 0 3 0 709 0 No action 1 Alarm 2 Fau...

Page 93: ...g ratio for the internal torque val ue If other than nominal motor is used with the drive the accuracy of the torque calculation decreases NOTE If you use long motor cables max 100m together with small drives 1 5 kW the motor current measured by the drive can be much higher than the actual motor current due to capacitive currents in the motor cable Consider this when setting up the motor underload...

Page 94: ...emperature Signal 4 B4 Temperature Signal 5 B5 Temperature Signal 6 Max value is taken of the chosen signals and used for alarm fault triggering NOTE Only 6 first tempera ture inputs are supported counting boards from slot A to slot E P3 9 6 2 Alarm limit 1 30 0 200 0 C 120 0 741 Temperature limit for trig ging alarm NOTE Only inputs chosen with parame ter P3 9 6 1 are compared P3 9 6 3 Fault limi...

Page 95: ...ignal 2 B2 Temperature Signal 3 B3 Temperature Signal 4 B4 Temperature Signal 5 B5 Temperature Signal 6 Max value is taken of the chosen signals and used for alarm fault triggering NOTE Only 6 first tempera ture inputs are supported counting boards from slot A to slot E P3 9 6 6 Alarm limit 2 30 0 200 0 C 120 0 764 Temperature limit for trig ging alarm NOTE Only inputs chosen with parame ter P3 9 ...

Page 96: ...set Freq 3 Alarm Previous Freq 4 Fault Stop according to stop mode 5 Fault Stop by coasting Table 79 User Defined Fault 1 settings Code Parameter Min Max Unit Default ID Description P3 9 9 1 User Defined Fault 1 DigIN Slot0 1 1552 3 Digital input selection for activating User Defined Fault 1 or 2 P3 9 9 2 UserDef Fault1 Resp 0 3 3 1552 5 0 No action 1 Alarm 2 Fault Stop according to stop mode 3 Fa...

Page 97: ...an autorest of the drive 0 Flying start 1 Start Function P3 10 5 Underload reset Time 1 0 1 1200 0 m 2 0 1927 P3 10 6 Underload reset Time 2 0 1 1200 0 m 30 0 1928 P3 10 7 Underload reset Time 3 0 1 1200 0 m 300 0 1929 P3 10 8 Underload Tries T1 T2 1 10 2 1930 Table 82 Application Settings Code Parameter Min Max Unit Default ID Description P3 11 1 Parameter Password 0 9999 0 1806 P3 11 2 C F selec...

Page 98: ... RTC is installed Time channels The on off logic for the Time channels is configured by assigning Intervals or and Timers to them One Time channel can be controlled by many Intervals or Timers by assigning as many of these as needed to the Time channel Figure 22 The intervals and timers can be assigned to time channels in a flexible way Ev ery interval and timer has its own parameter for assigning...

Page 99: ... a Time channel activated from a digital input without any off delay after the falling edge EXAMPLE Problem We have an AC drive for air conditioning in a warehouse It needs to run between 7am 5pm on weekdays and 9am 1pm on weekends Additionally we need to be able to manually force the drive to run outside working hours if there are people in the building and to leave it running for 30 min afterwar...

Page 100: ... channel 1 P3 12 6 2 Timer 1 DigIn SlotA 1 Parameter located in digital inputs menu Finally select the Channel 1 for the I O Run command P3 5 1 1 Control signal 1 A Time Channel 1 Figure 24 Final configuration where Time channel 1 is used as control signal for start com mand instead of a digital input OK OK OK Interval 1 Days Days Monday Sunday Tuesday Wednesday Thursday Friday ON Time Days Edit H...

Page 101: ...ctions Interval 2 Code Parameter Min Max Unit Default ID Description P3 12 2 1 ON time 00 00 00 23 59 59 hh mm ss 00 00 00 1469 See Interval 1 P3 12 2 2 OFF time 00 00 00 23 59 59 hh mm ss 00 00 00 1470 See Interval 1 P3 12 2 3 Days 1471 See Interval 1 P3 12 2 4 Assign to channel 1473 See Interval 1 Table 85 Timer functions Interval 3 Code Parameter Min Max Unit Default ID Description P3 12 3 1 ON...

Page 102: ...s 0 1489 The time the timer will run when activated Activated by DI P3 12 6 2 Timer 1 DigINSlot 0 1 447 Rising edge starts Timer 1 programmed in Group 3 12 Timer functions parameter group P3 12 6 3 Assign to channel 1490 Select affected time channel 1 3 Checkbox selection B0 Time channel 1 B1 Time channel 2 B2 Time channel 3 Table 89 Timer functions Timer 2 Code Parameter Min Max Unit Default ID D...

Page 103: ...tput to change by 10 00 P3 13 1 4 ProcessUnitSel 1 38 1 1036 Select unit for actual value P3 13 1 5 ProcessUnitMin Varies Varies Varies 0 1033 Value in Process units at 0 feedback or setpoint This scaling is done for moni toring purpose only The PID controller still uses the per centage internally for feed backs and setpoints P3 13 1 6 ProcessUnitMax Varies Varies Varies 100 1034 See above P3 13 1...

Page 104: ...ProcessDataIn4 13 ProcessDataIn5 14 ProcessDataIn6 15 ProcessDataIn7 16 ProcessDataIn8 17 Temperature input 1 18 Temperature input 2 19 Temperature input 3 20 Temperature input 4 21 Temperature input 5 22 Temperature input 6 AI s and ProcessDataIn are handled as percent 0 00 100 00 and scaled accord ing to Setpoint minimum and maximum NOTE Process DataIn signals use 2 deci mals P3 13 2 5 SP 1 Mini...

Page 105: ...I4 5 AI5 6 AI6 7 ProcessDataIn1 8 ProcessDataIn2 9 ProcessDataIn3 10 ProcessDataIn4 11 ProcessDataIn5 12 ProcessDataIn6 13 ProcessDataIn7 14 ProcessDataIn8 15 Temperature input 1 16 Temperature input 2 17 Temperature input 3 18 Temperature input 4 19 Temperature input 5 20 Temperature input 6 AI s and ProcessDataIn are handled as 0 00 100 00 and scaled according to Feedback min and max NOTE Proces...

Page 106: ...00 00 100 00 1063 See P3 13 3 5 P3 13 4 6 FF 2 Source 0 25 0 1064 See P3 13 3 6 P3 13 4 7 FF 2 Minimum 200 00 200 00 0 00 1065 See P3 13 3 7 P3 13 4 8 FF 2 Maximum 200 00 200 00 100 00 1066 See P3 13 3 8 Table 95 Sleep function settings Code Parameter Min Max Unit Default ID Description P3 13 5 1 SP 1 Sleep Freq 0 00 320 00 Hz 0 00 1016 Drive goes to sleep mode when the output frequency stays belo...

Page 107: ...ng value 0 Absolute Level 1 Relative Setpoint Table 96 Process supervision parameters Code Parameter Min Max Unit Default ID Description P3 13 6 1 Enable Superv 0 1 0 735 0 Disabled 1 Enabled P3 13 6 2 Upper limit Varies Varies Varies Varies 736 Upper actual process value supervision P3 13 6 3 Lower limit Varies Varies Varies Varies 758 Lower actual process value supervision P3 13 6 4 Delay 0 3000...

Page 108: ...s Varies Varies 1192 See P3 13 7 2 Table 98 Soft fill settings Code Parameter Min Max Unit Default ID Description P3 13 8 1 Enable 0 1 0 1094 0 Disabled 1 Enabled P3 13 8 2 SoftFill Freq 0 00 50 00 Hz 20 00 1055 The drive accelerates to this frequency before starting to control P3 13 8 3 SoftFill Level Varies Varies Varies 0 0000 1095 The drive runs at the PID start frequency until the feedback re...

Page 109: ...et pressure falls below the defined alarm limit an alarm will be trigged and the pump output pressure reduced by decreasing the PID controller setpoint value If the inlet pressure still keeps falling below the fault limit the pump is stopped and a fault will be trigged Figure 25 Location of pressure sensor Figure 26 Input pressure supervision PT Mains Inlet Outlet Input Pressure Supervision Fault ...

Page 110: ...e panel P3 13 9 4 Superv Unit Decimal 0 4 2 1688 Choose how many deci mals to show P3 13 9 5 Superv Unit Min Varies Varies Varies Varies 1689 Unit min and max parame ters are the signal values corresponding to e g 4mA and 20mA respectively scaled linearly between these P3 13 9 6 Superv Unit Max Varies Varies Varies Varies 1690 P3 13 9 7 Superv Alarm Level Varies Varies Varies Varies 1691 Alarm Fau...

Page 111: ...led P3 14 1 2 Start signal DigIN Slot0 2 1049 FALSE PID2 in stop mode TRUE PID2 regulating This parameter will have no effect if PID2 controller is not enabled in the Basic menu for PID2 P3 14 1 3 Output in Stop 0 0 100 0 0 0 1100 The output value of the PID controller in of its maxi mum output value while it is stopped from digital input P3 14 1 4 Gain 0 00 1000 00 100 00 1631 P3 14 1 5 Integrati...

Page 112: ...ataIn4 13 ProcessDataIn5 14 ProcessDataIn6 15 ProcessDataIn7 16 ProcessDataIn8 17 Temperature Input 1 18 Temperature Input 2 19 Temperature Input 3 20 Temperature Input 4 21 Temperature Input 5 22 Temperature Input 6 AI s and ProcessDataIn are handled as percent 0 00 100 00 and scaled accord ing to Setpoint minimum and maximum NOTE Process DataIn signals use 2 deci mals P3 14 2 6 SP 1 Minimum 200 ...

Page 113: ...nimum P3 14 3 5 FB 1 Maximum 200 00 200 00 100 00 1654 Maximum value at analogue signal maximum P3 14 3 6 FB 2 Source 0 25 2 1655 See P3 13 3 6 P3 14 3 7 FB 2 Minimum 200 00 200 00 0 00 1656 Minimum value at analogue signal minimum P3 14 3 8 FB 2 Maximum 200 00 200 00 100 00 1657 Maximum value at analogue signal maximum Table 103 External PID controller process supervision Code Parameter Min Max U...

Page 114: ...ged respectively Individual maintenance alarm and fault signals can be connected to a digital relay output When maintenance has been carried out the counter can be reset through either a digital input or a parameter B3 16 4 Table 104 Maintenance counter parameters Code Parameter Min Max Unit Default ID Description P3 16 1 Counter 1 mode 0 2 0 1104 0 Not used 1 Hours 2 Revolutions 1000 P3 16 2 Coun...

Page 115: ...uto cleaning sequence will be aborted if activation sig nal is removed before the sequence has been com pleted NOTE The drive will start if the input is activated P3 21 1 3 Clean Cycles 1 100 5 1716 Number of forward reverse cleaning cycles P3 21 1 4 Clean Forward Freq 0 00 50 00 Hz 45 00 1717 Forward direction frequency in Auto cleaning cycle P3 21 1 5 Clean Forward Time 0 00 320 00 s 2 00 1718 R...

Page 116: ...921 P3 22 2 3 Panel Motor power ratio 50 00 100 00 100 00 1922 P3 22 2 4 P gain 0 000 1 000 0 050 1923 Gain for internal PI regula tor The internal frequency reference keeps the panels working on MPP P3 22 2 5 I gain 0 000 1 000 0 050 1924 Integration time P3 22 2 6 Acceleration time 0 1 60 0 s 1 0 1925 Time from minimum to maximum frequency P3 22 2 7 Deceleration time 0 1 60 0 s 1 0 1926 Time fro...

Page 117: ...efines the used motor type When this parameter is changed parameters P3 1 4 2 and P3 1 4 3 will be automatically ini tialized according to the selected motor type See Table 110 for the initialization values Table 108 Selection number Selection name Description 0 U f control open loop Drive frequency reference is set to output frequency without slip compensation Motor actual speed is finally define...

Page 118: ...itch es are often found in residential and industrial applications to make sure that an electrical cir cuit can be completely de energized from the motor for service or maintenance When this parameter is enabled and the motor switch is opened to disconnect the running mo tor the drive detects the loss of motor without tripping It is not necessary to make any changes in the run command or the refer...

Page 119: ...otor This function is used e g when balanced load is needed for mechanically connected motors or dynamic speed drooping is needed because of changing load E g if load drooping is set to 10 for a motor with a nominal frequency of 50 Hz and the motor is loaded with nominal load 100 of torque the output frequency is allowed to decrease 5 Hz from the frequency reference Figure 28 Load drooping M 0 1 M...

Page 120: ...ll be automatically ex tended up to the limits of the drive s full output voltage retaining the defined U f ratio This internal extension is done to avoid running the PMS motor in the field weakening area because the PMS motor nominal voltage is typically much lower than the full output voltage capability of the drive PMS motor nominal voltage typically represents the motor s back EMF voltage at n...

Page 121: ...used if there is no special need for another setting 1 Squared The voltage of the motor changes from zero point voltage P3 1 4 6 following a squared curve form from zero to the field weakening point P3 1 4 2 The motor runs undermagnetised below the field weakening point and produces less torque Squared U f ratio can be used in applications where torque demand is pro portional to the square of the ...

Page 122: ...oltage possibly coming from the panels In this situation the current limit has to be set properly to prevent a motor overload If the drive is fed from mains maximum output frequency will be limited by actual DC voltage according to nominal U f ratio P3 1 4 12 1 I F START If the function is activated the drive is set to current control mode and a constant current de fined by P3 1 4 11 3 is fed to t...

Page 123: ...r when the I f start function is activat ed 6 2 3 Start Stop Setup P3 2 5 STOP FUNCTION Table 113 Selection number Selection name Description 0 Coasting The motor is allowed to stop on its own inertia The control by the drive is discontinued and the drive current drops to zero as soon as the stop command is given 1 Ramp to min frequency After the Stop command the speed of the motor is decelerated ...

Page 124: ... 1 CS 1 Start Forward CS 2 Reverse The function takes place when the contacts are closed 2 Double Start Run command is set when both Start 1 and Start 2 signals are high It is reset when both the start sig nals are low This can be used for a simple tank level control with hysteresis if the tank has to be filled two NC contact sensors will be placed at minimum and maximum levels The drive will star...

Page 125: ... active 3 CS1 is inactivated which causes the direction to start changing FWD to REV because CS2 is still active 10 Keypad stop button is pressed and the frequency fed to the motor drops to 0 This signal only works if P3 2 3 Keypad stop button Yes 4 CS2 inactivates and the frequency fed to the motor drops to 0 11 The drive starts through pushing the Start but ton on the keypad 5 CS2 activates agai...

Page 126: ...tion to start changing REV to FWD because CS1 is still active 9 Keypad stop button is pressed and the frequency fed to the motor drops to 0 This signal only works if P3 2 3 Keypad stop button Yes 4 Also CS1 inactivates and the frequency drops to 0 10 The drive starts through pushing the Start but ton on the keypad 5 Despite the activation of CS2 the motor does not start because CS1 is inactive 11 ...

Page 127: ...rive is fed by solar power if available power is not sufficient to maintain dc volt age above the minimum and frequency above the minimum the drive will be stopped NOTE if motor current limit is reached actual output frequency might be lower than this pa rameter If this is not acceptable stall protection should be activated P3 3 1 2 MAXFREQREFERENCE Maximum frequency reference ...

Page 128: ...alues of the preset frequencies are automatically limited between the minimum and max imum frequencies P3 3 1 1 and P3 3 1 2 See table below Preset Freq 0 Preset frequencies 1 to 7 Table 119 Selection number Selection name Note 0 Binary coded Combine activated inputs according to Table 121 to choose the Preset frequency needed 1 Number of inputs used According to how many of the inputs assigned fo...

Page 129: ... Connect a digital input to these functions see chapter 6 1 2 to be able to apply Preset frequen cies 1 to 7 see Table 121 and pages 76 80 and 125 Table 122 Selection of preset frequencies input activated Activated input Activated frequency P3 3 3 12 P3 3 3 11 P3 3 3 10 Preset Freq 1 P3 3 3 12 P3 3 3 11 P3 3 3 10 Preset Freq 1 P3 3 3 12 P3 3 3 11 P3 3 3 10 Preset Freq 1 P3 3 3 12 P3 3 3 11 P3 3 3 ...

Page 130: ...celeration times P3 4 1 2 P3 4 1 3 The Motor potentiometer reset parameter P3 3 4 4 will set the frequency reference to zero if activated P3 3 4 4 MOTPOT RESET Defines the logic for resetting the motor potentiometer frequency reference Figure 34 Motor potentiometer parameters Selection number Selection name Note 0 No reset The previous motor potentiometer frequency reference is kept past the stop ...

Page 131: ...s below minimum Specific acceleration and deceleration time are used during power regulation They are avail able as parameters in MPPT group but it is suggested not to change them unless needed be cause of stability issues P3 4 1 4 START ACCELERATION TIME A specific acceleration time from zero to minimum frequency is available P3 4 1 4 Normal acceleration time P3 4 1 3 is active only in case power...

Page 132: ... motor damage 6 2 9 Digital inputs P3 5 1 15 RUN ENABLE Contact open Start of motor disabled Contact closed Start of motor enabled The AC drive is stopped according to the selected function at P3 2 5 The follower drive will al ways coast to stop P3 5 1 16 RUN INTERLOCK 1 P3 5 1 17 RUN INTERLOCK 2 The drive cannot be started if any of the interlocks are open The function could be used for a damper ...

Page 133: ...analogue signal can be selected as Type of the analogue input signal current or voltage is selected by the dip switches on the con trol board see Installation manual In the following examples the analogue input signal is used as a frequency reference The fig ures show how the scaling of the analogue input signal is changed depending on the setting of this parameter Selection number Selection name ...

Page 134: ...frequency reference is changed between the Minimum frequency ref erence and the MaxFreqReference when the analogue input signal is changed between 8 16 mA Selection number Selection name Description 1 2 10 V 4 20 mA Analogue input signal range 2 10V or 4 20mA depending on dip switch settings on the con trol board Input signal used 20 100 Hz 0 100 50 0 mA 20 mA 10 mA 9244 emf Min freq reference Max...

Page 135: ...epending on the setting of this parameter Figure 39 AI signal inversion selection 0 Selection number Selection name Description 0 Normal No inversion The analogue input signal value 0 corresponds to the Minimum frequency reference and the analogue input signal value 100 to the MaxFreqReference Hz 0 100 80 40 0 mA 20 mA 16 mA 8 mA 9246 emf Min freq reference Max freq reference Frequency reference A...

Page 136: ...t A fault trip has occurred 4 General fault inverted A fault trip has not occurred 5 General alarm An alarm has been initiated 6 Reversed The reverse command has been given 7 At speed The output frequency has reached the set frequency ref erence 8 Thermistor fault A thermistor fault has occurred 9 Motor regulator activated One of the limit regulators e g current limit torque limit is activated 10 ...

Page 137: ...7 No function 28 No function 29 No function 30 No function 31 Time channel 1 Status of Time channel 1 32 Time channel 2 Status of Time channel 2 33 Time channel 3 Status of Time channel 3 34 Fieldbus Control Word bit 13 Digital relay output control from Fieldbus control word bit 13 35 Fieldbus Control Word bit 14 Digital relay output control from Fieldbus control word bit 14 36 Fieldbus Control Wo...

Page 138: ...t Drive output current from zero to Motor Nom Currnt 6 Motor torque Actual motor torque from zero to motor nominal torque 100 7 Motor power Actual motor power from zero to Motor Nom Power 100 8 Motor voltage Actual motor voltage from zero to Motor Nom Voltg 9 DC link voltage Actual DC link voltage 0 1000V 10 PID output PID controller output 0 100 11 ExtPID output External PID controller output 0 1...

Page 139: ...put signal and parameters P3 5 4 1 4 and P3 5 4 1 5 are set to 10 40 Hz When the drive s output frequency changes between 10 and 40 Hz the analogue output signal changes between 0 20 mA Figure 41 AO1 signal scaling 18 Fieldbus Process Data In 7 Fieldbus Process Data In 7 from 0 10000 corresponding 0 100 00 19 Fieldbus Process Data In 8 Fieldbus Process Data In 8 from 0 10000 corresponding 0 100 00...

Page 140: ...n deceleration time when the output frequency is in a prohibited frequency range The Ramp time factor is multiplied with the value of param eters P3 4 1 2 P3 4 1 3 Ramp acceleration deceleration time For example the value 0 1 makes the acceleration deceleration time ten times shorter Figure 43 Ramp time factor Actual Reference Requested Reference Low Lim High Lim Low Lim High Lim 9118 emf s Hz Tim...

Page 141: ...ch is deter mined by parameter P3 1 3 1 alone The corner frequency for the thermal protection is 70 of the motor nominal frequency P3 1 1 2 Figure 44 Motor thermal current IT curve P3 9 2 4 THERMALTIMECONST This is the thermal time constant of the motor The bigger the motor the bigger the time con stant The time constant is the time within which the calculated thermal stage has reached 63 of its f...

Page 142: ...e to 130 means that the nominal temperature will be reached with 130 of motor nominal current Figure 46 Motor temperature calculation I IT 100 63 t T t 9077 emf T Motor thermal time constant Current I IT t t T 105 Trip area Current Loadability 80 Loadability 100 Loadability 130 Fault Alarm 9078 emf ...

Page 143: ...teristics settings P3 9 3 3 STALL TIME LIMIT This time can be set between 1 0 and 120 0s This is the maximum time allowed for a stall stage The stall time is counted by an internal up down counter If the stall time counter value goes above this limit the protection will cause a trip see P3 9 3 1 P3 9 4 2 FIELDWEAK LOAD The torque limit can be set between 10 0 150 0 x TnMotor This parameter gives t...

Page 144: ...ted underload time If the underload counter value goes above this limit the protection will cause a trip according to parameter P3 9 4 1 If the drive is stopped the un derload counter is reset to zero See Figure 49 Figure 49 Underload time counter function Par ID714 9131 emf Par ID715 f 5 Hz Underload area Torque Fieldweakening point Par ID716 9132 emf Trip area Time Underload time counter Underlo...

Page 145: ... kept active during the autoreset sequence 0 Flying Start 1 Start Function according to P3 2 4 P3 10 5 TO P3 10 7 UNDERLOAD RESET TIME 1 3 Undervoltage fault is reset without limitations also when P10 1 is not active The drive will re start according the delay times defined by the parameters P14 1 1 to P14 1 4 Underload dry run fault is reset when P3 10 1 is active without limitations in number bu...

Page 146: ...ller output is locked if the actual value stays within the deadband area around the reference for a predefined time This function will prevent unnecessary movement and wear on actuators e g valves Figure 50 Dead band 9097 emf Dead band ID1056 Reference Dead band delay ID1057 Output locked Actual value ...

Page 147: ... the controlled process value Example 1 Controlling the water level of a tank by means of flow control The desired water level has been defined as a setpoint and the actual level as feedback The control signal acts on the incoming flow The outflow could be thought of as a disturbance that can be measured Based on the mea surements of the disturbance we can try to compensate for this disturbance by...

Page 148: ... with the Sleep Delay P3 13 5 2 This means that the start command remains on but the run request is turned off When the actual value goes below or above the wake up level depending on the set acting mode the drive will activate the run request again if the start command is still on Figure 52 Sleep limit Sleep delay Wake up level 9098 emf Actual value Wake up level ID1018 Frequency Sleep limit ID10...

Page 149: ...s the Delay a PID Supervision fault F101 will be trigged Figure 53 Process supervision Upper and lower limits around the reference are set When the actual value goes above or be low these a counter starts counting up towards the Delay P3 13 6 4 When the actual value is within the allowed area the same counter counts down instead Whenever the counter is higher than the Delay an alarm or fault depen...

Page 150: ...e for the sensor would probably be halfway down the pipe Position 2 However sensors might for example be placed directly af ter the pump This will give the right pressure directly after the pump but farther down in the pipe the pressure will drop depending on the flow PT PT 9101 emf Pressure No flow With flow Pipe length Position 1 Position 2 ...

Page 151: ...ressure will drop farther down in the pipe This can be com pensated by raising the setpoint as the flow increases In this case the flow is estimated by the output frequency and the setpoint is linearly increased with the flow as in the figure below Figure 55 Enable setpoint 1 for pressure loss compensation P T P T 9102 emf Position 1 Position 2 Pressure No flow With flow and compensation Pipe leng...

Page 152: ...s the soft fill level set parameter P3 13 8 3 After this the drive starts to regulate bump less from the soft fill frequency If the soft fill level is not reached within the timeout P3 13 8 4 an alarm or fault is triggered according to the set Soft Fill timeout response P3 9 1 9 Figure 56 Soft fill function 9105 emf Reference Soft fill level Actual value Soft fill mode Regulating mode Frequency So...

Page 153: ...Q Auto cleaning function is based on rapidly accelerating and decelerating the pump The user can define a forward reverse cycle by setting parameters P3 21 1 4 P3 21 1 5 P3 21 1 6 and P3 21 1 7 P3 21 1 5 CLEAN FORWARD TIME See parameter P3 21 1 4 Clean Forward Freq above P3 21 1 6 CLEAN REVERSE FREQ See parameter P3 21 1 4 Clean Forward Freq above P3 21 1 7 CLEAN REVERSE TIME See parameter P3 21 1...

Page 154: ...uto cleaning functionality Zero Frequency Output Frequency Cleaning Forward Frequency Cleaning Reverse Frequency Cleaning Forward Time Cleaning Activation Cleaning Reverse Time Cleaning Function Cycle 1 Cycle 2 Cleaning Cycles 9139 emf ...

Page 155: ... drive can run continuously for the same long delay time next start attempts will begin with short delay again The same sequence is applied in case a running drive stops because of a temporary decrease in solar power Note If the drive is supplied by mains the drive is always enabled to start from external com mand 6 2 23 2 MPPT Generally the MPP voltage of a panel is higher when the available powe...

Page 156: ...ould be set in P3 22 2 3 MPPT regulator The drive tries to get the maximum power from solar panels by keeping the DC voltage at the optimum point Max Power Point There is a PI regulator that changes the internal frequency reference so that the power sent to the motor keeps the panels working on MPP The voltage reference can be monitored V2 3 1 and compared to actual DC voltage V2 3 10 to check the...

Page 157: ... 22 2 8 makes the regulation faster assuming that the PI gains are not too low power variation has to complete within the period The correction term can be monitored V2 2 to help the tuning of reference feed forward When the panels temperature is close to standard 25 C the correction term should result small 20 to 30V The correction decreases towards negative maximum as temperature increases The c...

Page 158: ... local maximum and continue to search for the actual MPP If the point is the real MPP the lower voltage reference will cause a drop in DC voltage and some oscillations that are recognized and automatically damped by increasing the DC voltage reference The function can be disabled by programming P3 22 2 11 0V P3 22 2 12 P O LOCAL MAX TIME Further attempts to reach a higher MPP after an unsuccessful...

Page 159: ...is brings the panels back in voltage source branch P3 22 2 14 DAMPING SENSITIVITY P3 22 2 14 parameter determines the amplitude of oscillation to be recognized If the value is too low normal variation in voltage level could be considered oscillation and the DC voltage reference incorrectly increased P3 22 2 15 DAMPING TIME Oscillation is recognized when the logic sees three maximum and minimum poi...

Page 160: ...vacon 157 Parameters 6 ...

Page 161: ... via the I O terminal The faults are stored in the Fault history menu which can be browsed The different fault codes you will find in the table below NOTE When contacting distributor or factory because of a fault condition always write down all texts and codes on the keypad display 7 2 Fault appears When a fault appears and the drive stops examine the cause of fault perform the actions advised her...

Page 162: ...u with graphical keypad Figure 62 Fault history menu with text keypad Diagnostics Active faults 0 Reset faults Fault history 39 ID M4 1 STOP READY I O Fault history External Fault Fault old 51 891384s External Fault Fault old 51 871061s Device removed Info old 39 862537s ID STOP READY I O Device removed ID M4 3 3 2 Code 39 ID 380 State Info old Date 7 12 2009 Time 04 46 33 Operating time 862537s S...

Page 163: ...tion time longer Use brake chopper or brake resistor available as options Activate overvoltage controller Check input voltage 11 Overvoltage soft ware fault 3 20 Earth fault hard ware fault Current measurement has detected that the sum of motor phase current is not zero insulation failure in cables or motor Check motor cables and motor 21 Earth fault soft ware fault 5 40 Charging switch The chargi...

Page 164: ...ld the fault re occur con tact the distributor near to you 609 Memory access has failed For exam ple retain variables could not be restored 610 Necessary device properties cannot be read 614 Configuration error 647 Software error Update software Should the fault re occur contact the dis tributor near to you 648 Invalid function block used in applica tion System software and application are not com...

Page 165: ...temperature fault board 133 AC drive over temperature alarm board 15 140 Motor stalled Motor is stalled Check motor and load 16 150 Motor overtem perature Motor is overloaded Decrease motor load If no motor overload exists check the temperature model parameters 17 160 Motor underload Motor is underloaded Check load 19 180 Power overload short time supervision Drive power is too high Decrease load ...

Page 166: ...pe Option board added The option board was not previously present in the same slot No parameter settings are saved Set the option board parame ters again 46 662 Real Time Clock RTC battery voltage level is low and the battery should be changed Replace the battery 47 663 Software updated Software of the drive has been updated either the whole software package or application No actions needed 50 105...

Page 167: ...eached the alarm limit Carry out the needed mainte nance and reset counter 1303 Maintenance counter 3 alarm Maintenance counter has reached the alarm limit Carry out the needed mainte nance and reset counter 1304 Maintenance counter 4 alarm Maintenance counter has reached the alarm limit Carry out the needed mainte nance and reset counter 69 1310 Fieldbus map ping error Non existing ID number is u...

Page 168: ... gone below the fault limit 111 1315 Temperature fault 1 At least one of the selected tempera ture input signals has reached the alarm limit Find the cause of temperature raise Check the temperature sensor and connections Check that the temperature input is hardwired if no sensor is connected See option board manual for further information 1316 At least one of the selected tempera ture input signa...

Page 169: ...Fault vacon 166 Service support find your nearest Vacon service center at www vacon com 7 ...

Page 170: ...7 vacon 167 Fault ...

Page 171: ......

Page 172: ...ID Rev A Manual authoring documentation vacon com Vacon Plc Runsorintie 7 65380 Vaasa Finland Subject to change without prior notice 2014 Vacon Plc Find your nearest Vacon office on the Internet at www vacon com ...

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