Taylor i16 User Manual Download

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V

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1C

1

OPERATING GUIDE

FOR

TYPE i16

DRAWN ARC CONTROLLER

TAYLOR STUDWELDING
SYSTEMS LIMITED

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Summary of Contents for i16

Page 1: ...V 1C 1 OPERATING GUIDE FOR TYPE i16 DRAWN ARC CONTROLLER TAYLOR STUDWELDING SYSTEMS LIMITED...

Page 2: ...TRODUCTION TO STUDWELDING 8 GUIDE TO EXTERNAL FEATURES 11 SETTING UP AND WELDING 15 WELDING TIME AND CURRENT SETTINGS 16 VISUAL WELD INSPECTION 17 WELD TESTING 20 STUDWELDING TECHNIQUES 23 PARTS LIST...

Page 3: ...924 487701 You may wish to record the details of your controller below as this information will help with any technical assistance you may require PURPOSE AND CONTENT OF THIS GUIDE This guide has been...

Page 4: ...safety of the machine PLEASE READ THIS GUIDE CAREFULLY BEFORE INSTALLING OR OPERATING THE CONTROLLER PLEASE OBSERVE CAREFULLY ALL SAFETY PROCEDURES INSTRUCTIONS DUE TO THE POWER REQUIREMENTS AND ELECT...

Page 5: ...nnel working in close proximity must wear suitable eye ear and body protection Fumes and gases can seriously harm your health Use the equipment only in a suitably ventilated area If ventilation is ina...

Page 6: ...d that it will not fall or cause a danger in the course of its normal operation Do not hang connecting cables over sharp edges and do not install connecting cables near heat sources or via traffic rou...

Page 7: ...rom the work piece simultaneously striking an arc between the two Both the tip of the weld stud and the surface of the work piece melt as the arc is sustained for a pre determined interval At the comp...

Page 8: ...ES 2 MULTI FUNCTION DISPLAY 3 INDICATOR LEDS SEE PAGE 9 4 WELDING EARTH SOCKET 5 VENT DO NOT OBSTRUCT 1 2 3 4 5 6 7 8 9 10 11 6 CONTROL KNOB PUSHBUTTON 7 ON OFF SWITCH 8 SHIELDING GAS INLET 9 WELDING...

Page 9: ...OR OR FAULT CONDITION OCCURS THIS LED GLOWS RED TO DRAW ATTENTION TO THE OCCURRENCE FURTHER INFORMATION IS DISPLAYED ON THE MULTI FUNCTION DISPLAY 3 TRIGGER LED INDICATES THAT PISTOL TRIGGER HAS BEEN...

Page 10: ...V 1C 10 GUIDE TO EXTERNAL FEATURES BACK PANEL 1 4m CABLE WITH 3 Ph MAINS CONNECTOR 2 3 Ph MAINS CABLE INLET GLAND 3 RATING SERIAL PLATE 4 VENTILLATION GRILLE DO NOT OBSTRUCT 1 2 3 4...

Page 11: ...ent arc blow when welding takes place Prior to fitting the clamps ensure that the contact area of the work piece is free from rust paint grease etc as this will result in a poor welding connection Plu...

Page 12: ...so various indicators etc on the front panel will flash before settling to a display showing the last user setup At this point the controller is ready to use at the settings employed during the previo...

Page 13: ...save the parameters you have set into one of the 20 available memory locations in the controller Select the location 1 20 by turning the control knob and finalise the save by pressing the control knob...

Page 14: ...te the weld sequence see graphic below See the section on STUDWELDING TECHNIQUES for further advice Having welded the stud draw the pistol vertically off the stud Failure to do this may cause the spli...

Page 15: ...rc gap pistol lift as covered in the table but can also include factors such as stud and work piece material type and condition ambient temperature relative humidity quality of supply etc All of these...

Page 16: ...them EXAMPLE 1 PROBLEM Insufficient heat causing the L A W to be too long and the fillet to be underdeveloped and or incomplete REMEDY Increase the welding time see page 13 EXAMPLE 2 PROBLEM Excessiv...

Page 17: ...oportion to the degree of plate contamination Welding close to some magnetic obstruction may produce uneven fillet distribution Too much power will produce a fillet that flows too easily and is lost e...

Page 18: ...finish and lubricity of threads and bearing areas of fastened parts For standard steel screws it is 0 19 to 0 25 and 0 13 to 0 17 for plated screws Anti seize materials and lubricants can lower k to 0...

Page 19: ...UTS Yield Safe UTS Yield Safe M5 x 0 8 4 9 4 0 3 2 6 3 4 1 3 3 M6 x 1 0 8 2 6 7 5 3 10 6 6 9 5 5 M8 x 1 25 20 7 16 8 13 4 26 7 17 3 13 8 M10 x 1 5 40 5 32 8 26 2 52 1 33 8 27 0 M12 x 1 75 71 0 57 5 46...

Page 20: ...atisfactory weld settings in the down hand position before making attempts in the overhead position Since the weld metal is transferred from stud to plate in small particles in the down hand position...

Page 21: ...s underneath the template so that there is a space between the component and template this space will allow the gases developed during welding to vent properly from the ferrule shroud For any further...

Page 22: ...results cannot be obtained our field staff will be pleased to advise you Check that no other fault is present by welding a few studs on to a test piece and inspecting the fillet formation before decid...

Page 23: ...G LABEL 2 2 98 103 066 WARNING LABEL 3 2 81 112 011 CARRYING HANDLE 4 4 Z100 10 020 SCREW 5 4 71 300 008 MAINS 3Ph CABLE PART No per m 6 1 81 108 073 MAINS PLUG 32A 3P N E 7 1 81 300 070 L H SIDE STIC...

Page 24: ...27 SEE PAGES 28 30 FASCIA PANEL SEE PAGE 26 1 2 3 BASEPLATE SEE PAGE 25 4 6 5 7 ITEM No OFF PART No DESCRIPTION 1 8 81 300 055 SPACER 2 9 Z620 05 000 WASHER 3 9 Z200 05 008 SCREW 4 10 Z620 06 000 WASH...

Page 25: ...PART No DESCRIPTION 1 1 81 300 075 OUTPUT INDUCTOR 2 2 70 105 053 FAN 3 1 81 300 074 OUTPUT INDUCTOR 4 1 81 300 056 HOUSING BASEPLATE 5 8 Z200 04 010 SCREW 6 8 Z615 04 000 WASHER 7 8 Z600 04 000 WASH...

Page 26: ...DESCRIPTION 1 11 Z200 05 008 SCREW 2 11 Z620 05 000 WASHER 3 1 81 300 063 REAR VENT PANEL 4 2 81 106 262 LABEL 5 1 81 300 064 REAR PANEL 6 1 81 300 071 SERIAL DATA LABEL 7 1 98 103 057 WARNING LABEL...

Page 27: ...300 025 WINDOW 8 4 Z600 03 000 WASHER 9 4 Z505 03 000 NUT 10 1 81 300 087 DISPLAY PCB 11 2 Z610 03 000 WASHER 12 2 Z200 03 006 SCREW ITEM No OFF PART No DESCRIPTION 13 12 Z200 04 010 SCREW 14 1 81 10...

Page 28: ...4 2 Z200 04 010 SCREW 5 6 Z615 04 000 WASHER 6 6 Z600 04 000 WASHER 7 1 81 300 084 BULKHEAD PANEL 8 2 PFE P06 U1M GAS FITTING 9 1 81 108 071 GAS VALVE 10 2 98 103 052 WARNING LABEL 11 1 71 300 008 3P...

Page 29: ...PACER 9 2 Z600 03 000 WASHER 10 2 Z200 03 006 SCREW 11 1 81 300 090 CONTROL PCB 12 6 81 300 092 PCB MOUNT 13 1 81 300 059 SPACER 14 1 81 300 013 AUX TRANSFORMER 15 2 Z115 05 012 SCREW ITEM No OFF PART...

Page 30: ...RANSFORMER 9 1 81 300 050 HEATSINK HALF 10 2 81 300 076 800A JOINER 11 1 81 106 262 LABEL ITEM No OFF PART No DESCRIPTION 12 11 Z200 05 008 SCREW 13 11 Z620 05 000 WASHER 14 1 81 300 053 DIVISION SCRE...

Page 31: ...V 1C 31 CIRCUIT SCHEMATIC POWER TRAIN...

Page 32: ...V 1C 32 CIRCUIT SCHEMATIC CONTROL CIRCUIT...

Page 33: ...e page 11 Setting up and Welding as this gives better results An earth cable must be connected to the controller in this user guide A pair of cables comprises 2 off the standard cable assembly part nu...

Page 34: ...ive 2014 30 EC The Electromagnetic Compatibility Directive Hereby declares that the product Equipment Name Drawn Arc Studwelding Equipment Model No i16 Conforms to the applicable requirements of the f...

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