Ultraframe Classic roof Installation Manual Download Page 6

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MAIN ASSEMBLIES

SECTION 3

Ridge Assembly

Glazing bar types

Georgian - Chambered

Capping

Vic/Transom - Chambered

Capping - main picture features

Dome, bevelled version also

available see inset.

The standard/default

under cladding is DSBC

Pre-formed soaker

Stepped flashings (L & R)

Saddle apron

Horizontal flashing

To be used on duo-pitch roofs

To be used on lean-to & Ultralite & above

the saddle apron on duo-pitch roofs

To be used on duo-pitch roofs

Optional soaker sits in

starter bar

Starter - Chambered Capping

Summary of Contents for Classic roof

Page 1: ...V18 January 2021 CLASSIC ROOF INSTALLATION GUIDE...

Page 2: ...sh 48 section 24 Roof vent installation 49 51 ALL box gutters especially those with tie bars or joints MUST be supported We recommend several types of support for box gutters including brick piers See...

Page 3: ...ll as you look from outside the conservatory back at the host wall The majority of aluminium and PVCu components contain identification codes usually by inkjetting or labelling should you need to re o...

Page 4: ...wall is plumb any running in or out should have been accounted for by the surveyor If not the ridge and starter bars may require packing out with aluminium shims Correct alignment in this area is cri...

Page 5: ...hown above in red simply slacken off the factory fitted screws Once tape has been applied assemble the sash in the sequence shown above and ensure the tape is directed against section 2 1 70mm 1 3 2 4...

Page 6: ...ture features Dome bevelled version also available see inset The standard default under cladding is DSBC Pre formed soaker Stepped flas Saddle apron Horizontal fl To be used on duo pitch roofs To be u...

Page 7: ...y Options Standard Eaves Beam Super Duty Eaves Beam Internal Frame Setout Eaves beam packer to suit roof pitches 5 10 35 and 40 5 packer 10 packer 35 packer 40 packer For all eaves beam details e g bi...

Page 8: ...eir corresponding holes in the eaves beam prior to removing the film from the sealing tape The bolster is to be fitted between corner posts with frames below If only one side is bolstered none bolster...

Page 9: ...f the eaves beam Using the pre drilled pilot holes drill two 4 5mm holes through the corner cleats Securely fit the two M5 x 12mm taptite screws Securely fit the eaves beam to the frames using for exa...

Page 10: ...sition the external 90 gutter angle onto the eaves beam followed by any union outlet Then measure between the insertion lines clearly marked on the union outlets and cut the gutters to length Ensure t...

Page 11: ...step 2b 2c NOTE Remember to work to the insertion lines 6 This should be the final step in the gutter system installation for a Georgian or Victorian as the opposing side will be repeated by the previ...

Page 12: ...he hip bars 11 12 13 Using Speedlok on the glazing bar end offer the ball into the matching socket Attach bar at eaves position Using your thumb push down the upper dead lock so it s flush YOU MUST NO...

Page 13: ...essary by adding or removing washers between the two part connecting kit then tighten the nut Slide back the glazing bar undercladding to ensure it lines through as shown above SECTION 4 Ensure the wi...

Page 14: ...to the host wall and the dwarf wall It is at this stage that pre foamed soaker and stepped flashing are fitted SEE PAGE 44 Take the soft touch hub weathering shield It fits by lifting the flaps on the...

Page 15: ...AD MODEL IS MASTER 23 09 2014 T FORMAT ISSUE 2 In certain situations it may be necessary to make modifications to the HUB Weathering Shield on site Please refer to the table shown to see which steps n...

Page 16: ...GUIDE CUT PARALLEL WITH BLOCK PITCH CUT PARALLEL WITH BLOCK PITCH ALONG DASHED LINE A B C MIDPOINT UPPER EDGE OF BLOCK A C B MIDPOINT 35mm DASHED GUIDE 25mm GLAZING 35mm GLAZING SECTION 4 This step a...

Page 17: ...lap which facilitates the top cap sliding under 35 36 Now take the glazing end profile and run continuous bead of sealant appropriate for glazing immediately behind the co extruded gasket along the fu...

Page 18: ...roof The top cap must be lifted into its final resting place at the ridge prior to being knocked down over the Anchor clip 44 If you haven t fitted already attach end cap fixing blocks These arrive at...

Page 19: ...52 Run a bead of sealant in the position shown where the soft touch moulded weathering tray meets the ridge body 53 Now for the ridge top cap Cut back the cresting channel on the top and the T bolt s...

Page 20: ...ot supplied 59 Apply a generous amount of sealant to the back edge of the flashing trim 60 Offer up the complete ridge capping onto the roof 61 From the inside of the conservatory insert the snap off...

Page 21: ...rner jointer and tap the fascia onto the barbs of the eaves beam Fit Ultraselect strips into the slots in the fascia 69 OPTION 2 SECTION 4 If you need to remove a glazing bar from the speedlok 2 socke...

Page 22: ...supplied set the ridge and fix the bracket to the host wall using the appropriate fixings LANRF001 fixing screw is supplied pre installed into the ridge Remove and fix radius end LAN032BL then replace...

Page 23: ...film from weathering shield and position adhesive face down on glass locating around the ridge and the hip bars Press down firmly Work your way around the roof and fit glazing bar top caps This stage...

Page 24: ...om finial point To install at finial point see illustration right 1 Measure the drop for the vertical threaded bar and cut to length Attach the gusset plate to the threaded bar with with the nyloc nut...

Page 25: ...the bracket and boss Take the piece of vertical pvc conduit and slide over the threaded bar and push it home into the ridge cover 6 Upper ridge cover TIE BAR INSTALLATION SECTION 7 Insert the smaller...

Page 26: ...tites drill a pilot hole through the adaptor and then re screw the taptites and fully seal 4 Mark out and grind a channel in the mason ry for the flashing blow out any dust in the channel 5 Now seal t...

Page 27: ...aces must be clean and grease free Apply a generous bead of low modulus neutral cure to the pre fixed in ternal sleeve along the entire face of the sleeve 1 Drill through the top edge of the aluminium...

Page 28: ...ed by your company at the time of order they are supplied loose and must be fitted The structural requirement for the hanging brackets are 2 x hanging brackets sat side by side at a maximum span of 23...

Page 29: ...and modified starter bar on to the two bolts Please note that the bolts should be staggered one each side of the bar 8 Lift the L shaped sealed unit into position and carefully position Your office ma...

Page 30: ...dding location barbs are slid into position Then offer the valley up to the roof and locate onto the captivated bolts in the ridge half ridge and eaves beam Tighten the four nuts holding the valley in...

Page 31: ...he profile The hooked ears locate behind the lip detail as shown Apply a continuous beadofsealant MSPolymertoselfcleaning glass See Step 37 on page 16 9 Placetheglazinginitscorrectposition refer to lo...

Page 32: ...ckness bar positions VALLEY INSTALLATION Cut two 200mm lengths of valley undercladding These will act as templates for top and bottom scribes Use a straight edge placed tight to the eaves fascia board...

Page 33: ...l plate to the wall 4 Systematically install the masonry anchors at 500mm centres 5 Fit the the back and main baffle It is pre cut to the external frame dimension DO NOT CUT 6 FITS TO INTERNAL FRAME A...

Page 34: ...supplied 6 GABLE INSTALLATION OVER 15 USE THIS DETAIL 10 15 20 25 30 35 40 83 85 87 89 93 98 104 Roof Pitch O Dim A mm SECTION 12 To secure the gable beam see Vic Fixing Kit page 8 then at this stage...

Page 35: ...equired for 70mm frames Seal the ridge body as shown 12 Using plastic pop rivets supplied drill as shown and install rivets avoid flat top of profile 13 Follow same proceed ure on half ridge gable end...

Page 36: ...nuts and check the pitch of the short starter bar this should match the pitch of the other side of the main roof Ensure ridges are level Re fit the half ridge rain baffle 3 Drill and fix the valley b...

Page 37: ...aled unit Take the lower section and allow it to span between the two adjacent glazing bars Lower into position the up slope sealed unit NOTE MUNTIN SHOULD BE SAME WIDTH AS UNIT 1 Now take the upper s...

Page 38: ...bar and similarly offer this onto the ridge hanger compression plate assembly Lift the whole A frame assembly and get ready to install it in its final position 5 Attach the starter bar using the nut...

Page 39: ...RD OF THE EAVES BEAM 14 Place the 135 butterfy strap SES004 over the roofing bolts Offer the glazing bar on to the bolts align and secure Once in position fix the strap down with the two fixings suppl...

Page 40: ...so that the wok cap is sealed correctly 7 Drop the PVCu wok top cap into position apply a bead of sealant to underside of finial and screw the fi nial into position through the top cap 8 Internally o...

Page 41: ...window cill to the beam Assemble side frames on to pvc cill and build the lantern roof as per section 4 of this guide 10 Clad off the inside of the upper leg of the aluminium beam 11 Now attach the PV...

Page 42: ...tion plan Tighten the bars at the pagoda beam end first and then at the main eaves beam second At the corners seal using a sealant appropriate to the glazing material shown above 8 Using the roof loca...

Page 43: ...Super Duty Eaves 110 70 14 TOP OF FRAMES 180 70 14 70 351 330 380 250 40 265 Gallo 148 25 39 Chambered Boxgutter Bi Fold Support Eaves Standard Eaves Super Duty Eaves 110 70 14 TOP OF FRAMES 180 70 1...

Page 44: ...count of all H S issues Check levels One half ridge already has the radius assembly attached 1 2 3 Now build the remainder of the roof in sequence Then as in step 52 p16 seal around each glazing bar t...

Page 45: ...main guide seal around each glazing bar top cap where it meets the inner wall of the soft touch weathering shield Take the length of PVCu ridge top cap assemblies seal the two ends to be joined Mark a...

Page 46: ...46 HALF RIDGE TO HALF RIDGE EXTERNALLY section 17 HALF RIDGE TO HALF RIDGE UNDERCLADDING PREPS SECTION 22...

Page 47: ...47 section 17 L SHAPE RIDGES EXTERNAL section 17 FULL RIDGE UNDERCLADDING PREPS INTERNAL SECTION 22...

Page 48: ...ked minimum Continue up the roof both slopes with stepped flashings Offer up the horizontal flashing which should typically sit two courses above the stepped flashing Trim to suit the roof pitch Use a...

Page 49: ...ween the transoms As shown above there should be a 13mm gap between the bar centre and the frame Use glazing packers if necessary The two sections can then be readjusted so they are in line and square...

Page 50: ...al lower muntin bar Please see cross section for bead positioning 11 Locate the external lower muntin bar with the internal lower muntin bar knock into place The lower muntin may need supporting from...

Page 51: ...ove the holes in the winder bracket see 2 Holding the connection collar in place turn the winder body anti clockwise to loosen the sash bracket This will enable you to fit the holding bolts without af...

Page 52: ......

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Ultraframe Classic roof, Installation Manual

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