Toshiba MMY-MAP0806HT7(J)P Service Manual Download Page 36 | Manualshive

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3

5

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Models: MMY-MAP

1806T

∗

(J)P

∗

, MAP2006T

∗

(J)P

∗

and MAP2206

∗

(J)P

∗

C

o

n

n

e

c

to

r

P

u

s

h

b

u

tt

o

n

s

w

it

c

h

R

o

ta

ry

s

w

it

c

h

2

-w

a

y

v

a

lv

e

c

o

il

P

u

ls

e

m

o

to

r

v

a

lv

e

(

M

a

in

)

C

o

m

p

re

s

s

o

r

R

e

la

y

c

o

n

n

e

c

to

r

D

ip

s

w

it

c

h

F

u

s

e

(

C

o

m

p

re

s

s

o

r)

4

0

A

5

0

0

V

H

ig

h

p

re

s

s

u

re

s

w

it

c

h

S

W

0

1

,S

W

0

2

,S

W

0

3

6

3

H

1

,6

3

H

2

C

N

**

*

S

W

0

6

,S

W

0

7

,S

W

0

9

,S

W

1

0

S

W

1

1

,S

W

1

2

,S

W

1

3

,S

W

1

4

S

W

1

6

,S

W

1

7

,S

W

3

0

,S

W

8

0

0

F

0

1

,F

0

2

S

W

0

4

,S

W

0

5

,S

W

1

5

S

V

2

,S

V

3

A

,S

V

3

B

,S

V

3

C

S

V

3

D

,S

V

4

1

,S

V

4

2

P

M

V

1

C

M

1

,C

M

2

C

N

-R

F

M

1

,

F

a

n

m

o

to

r

P

ip

e

t

e

m

p

.

se

n

so

r

(D

is

ch

a

rg

e

)

T

D

1

,T

D

2

O

il

te

m

p

.

s

e

n

s

o

r

T

O

H

e

a

t

e

xc

h

a

n

g

e

t

e

m

p

.

se

n

so

r

T

E

1

,T

E

2

A

ir

t

e

m

p

.

s

e

n

s

o

r

T

L

1

,T

L

2

,T

L

3

L

iq

u

id

t

e

m

p

.

s

e

n

s

o

r

T

K

1

,T

K

2

,T

K

4

,T

K

5

P

re

s

s

u

re

s

e

n

s

o

r

(H

ig

h

)

P

D

P

S

P

re

s

s

u

re

s

e

n

s

o

r

(L

o

w

)

H

E

A

T

E

R

1

,H

E

A

T

E

R

2

C

o

m

p

re

s

s

o

r

c

a

s

e

h

e

a

te

r

R

e

a

c

to

r

fo

r

c

o

m

p

re

s

s

o

r

L

-C

M

1

,L

-C

M

2

A

.H

E

A

T

E

R

A

c

c

u

m

u

la

to

r

c

a

s

e

h

e

a

te

r

(M

C

C

-1

6

6

0

)

(M

C

C

-1

6

7

3

)

F

0

1

,F

0

2

F

u

s

e

(

In

te

rf

a

c

e

)

T

6

.3

A

2

5

0

V

(M

C

C

-1

6

0

8

A

)

F

0

1

,F

0

2

,F

0

3

F

u

s

e

(

N

o

is

e

f

ilt

e

r)

T

6

.3

A

2

5

0

V

(M

C

C

-1

6

5

9

)

F

u

s

e

(

F

a

n

)

6

.3

A

7

5

0

V

D

C

T

S

1

,T

S

3

P

ip

e

t

e

m

p

.

s

e

n

s

o

r

(S

u

c

ti

o

n

)

In

ve

rt

e

r

P

.C

.B

o

a

rd

(

C

o

m

p

re

ss

o

r)

N

o

is

e

f

ilt

e

r

P

.C

.B

o

a

rd

A

S

y

m

b

o

l

M

C

C

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6

0

8

B

M

C

C

-1

6

6

0

M

C

C

-1

6

0

8

A

M

C

C

-1

6

5

9

M

C

C

-1

6

7

3

P

a

rt

s

n

a

m

e

In

te

rf

a

c

e

C

o

n

tr

o

l

P

.C

.B

o

a

rd

In

v

e

rt

e

r

P

.C

.B

o

a

rd

(

F

a

n

)

P

.C.

B

o

a

rd

N

o

is

e

f

ilt

e

r

P

.C

.B

o

a

rd

B

S

y

m

b

o

l

P

a

rt

s

n

a

m

e

M

g

-C

T

T

1

,M

g

-C

T

T

2

M

a

g

n

e

t

c

o

n

ta

c

to

r

R

B

R

u

s

h

c

u

rr

e

n

t

p

ro

te

c

t

re

s

is

to

r

F

0

1

F

M

2

P

M

V

3

P

M

V

4

P

u

ls

e

m

o

to

r

v

a

lv

e

(

S

u

b

)

P

u

ls

e

m

o

to

r

v

a

lv

e

(

S

u

b

c

o

o

l)

T

B

1

T

B

2

T

B

3

Te

rm

in

al

b

lo

ck

(in

te

rn

al

w

iri

ng

c

on

ne

ct

or

)

T

e

rm

in

a

l

b

lo

c

k

(c

o

n

tr

o

l

w

ir

in

g

)

T

e

rm

in

a

l

b

lo

c

k

(p

o

w

e

r

s

u

p

p

ly

)

C

M

2

M

S

3

+

+

-

-

M

C

C

-1

6

6

0

(2

)

CN

31

1

S

V

2

CN

32

1

S

V

3

C

S

V

3

B

C

N

8

0

0

(S

e

rv

ic

e

)

S

W

R

T

O

N

1

O

F

F

2

3

4

1

S

W

1

2

O

N

O

F

F

S

W

1

7

2

3

4

S

W

0

7

1

O

N

O

F

F

2

3

4

O

N

O

N

S

W

1

3

O

F

F

O

N

1

2

3

4

S

W

0

9

O

N

O

F

F

1

2

3

4

2

S

W

1

4

O

F

F

1

3

4

2

S

W

1

0

O

F

F

1

3

4

C

N

5

1

1

C

N

5

1

0

C

N

5

1

2

F

M

1

M

S

3

P

>

6

3

H

1

4

U

V

W

CN

30

1

+

C

N

8

5

2

M

C

C

-1

6

5

9

(1

)

CN

32

2

S

V

3

A

S

V

3

D

C

N

1

0

1

C

N

5

3

5

C

N

8

5

1

C

N

6

0

0

S

W

0

4

S

W

0

2

D

6

0

0

D

6

0

1

D

6

0

2

S

W

0

1

C

N

3

0

C

N

3

1

C

N

3

2

S

W

0

3

D

6

0

3

D

6

0

4

S

W

0

5

S

W

1

5

C

N

5

2

3

C

N

5

2

4

C

N

9

0

2

C

N

5

3

4

C

N

5

0

5

C

N

5

0

3

C

N

5

0

7

C

N

5

2

0

T

K

5

T

K

4

T

L

3

T

L

2

T

L

1

T

E

1

T

O

T

S

1

T

D

2

C

N

5

0

1

C

N

5

1

4

C

N

5

1

3

P

D

3

C

N

5

0

2

C

N

5

0

0

P

S

3

3

1

t°

T

D

1

V

U

W

(W

H

I)

(P

N

K

)

(W

H

I)

(Y

E

L

)

(G

R

N

)

(W

H

I)

(G

R

Y

)

(P

N

K

)

(Y

E

L

)

(R

E

D

)

5

3

1

2

1

1

2

1

2

2

1

1

3

1

3

3

1

2

1

(W

HI)

(W

HI)

(W

HI)

(B

L

U

)

(W

H

I)

(B

L

U

)

(G

R

N

)

(B

L

U

)

(G

R

N

)

(R

E

D

)

(W

H

I)

3

1

6

3

2

4

1

5

2

1

CN

30

2

CN

30

3

CN

20

1

CN

20

2

CN

20

3

C

N

3

0

5

B

L

K

W

H

I

R

E

D

C

N

8

5

2

CN

09

CN

10

R

E

D

W

H

I

B

L

K

2

3

4

1

3

4

R

E

D

W

H

I

B

L

K

t°

t°

t°

t°

t°

t°

t°

t°

t°

(B

L

U

)

(B

L

U

)

(R

E

D

)

(W

H

I)

(R

E

D

)

6

3

H

2

P

>

(R

E

D

)

C

N

3

0

6

L

-C

M

2

*1

F0

1

F0

2

CN

03

CN

02

CN

01

C

N

1

0

2

(B

L

U

)

C

N

1

0

2

(W

H

I)

-

C

N

1

5

M

C

C

-1

6

0

8

A

M

C

C

-1

6

0

8

B

C

M

1

CN

23

CN

24

C

N

2

2

C

N

3

1

7

C

N

3

3

4

C

N

5

0

C

N

1

3

H

E

A

T

E

R

1

A

.H

E

A

T

E

R

H

E

A

T

E

R

2

S

V

4

1

S

V

4

2

O

N

O

F

F

O

N

1

2

O

F

F

1

2

3

1

O

N

O

F

F

2

3

1

O

F

F

O

N

2

3

M

C

C

-1

6

7

3

L

2

P

M

V

3

5

C

N

3

0

2

N

L

3

C

N

0

1

C

N

0

3

Ｍ

C

N

3

0

0

Ｍ

5

P

M

V

1

C

N

5

0

8

F

0

1

F

0

2

C

N

5

3

0

4

CN

31

2

(B

LU

)

(B

L

U

)

(R

E

D

)

C

N

3

3

1

(W

H

I)

C

N

3

3

5

(G

R

Y

)

(R

E

D

)

(W

H

I)

(B

L

U

)

(W

H

I)

(B

L

U

)

GR

Y

W

H

I

B

L

K

C

N

4

0

0

(W

H

I)

(B

L

K

)

3

1

3

1

3

1

3

1

3

1

7

5

3

1

+

-

CN

09

CN

10

CN

20

3

CN

20

2

CN

20

1

4

+

-

CN

01

CN

02

CN

03

F0

1

F0

2

C

N

8

5

2

C

N

8

5

1

M

C

C

-1

6

6

0

(1

)

4

R

E

D

W

H

I

B

L

K

R

ED

WH

I

B

LK

(B

LK

)

(R

E

D)

(R

E

D

)

(W

H

I)

1

2

1

2

6

2

4
3

1

6

1

2

3

4

(R

E

D

)

1

3

C

N

3

0

4

C

N

1

1

C

N

1

2

WH

I

BL

K

B

LK

F

0

3

F

0

2

F

0

1

CN

32

CN

33

CN

34

CN

42

CN

43

B

L

K

B

L

K

W

H

I

U

U

U

U

G

R

Y

R

E

D

A

1

A

2

C

oi

l

M

g-

C

T

T

1

C

N

1

0

1

(W

H

I)

C

N

1

0

2

(B

L

U

)

RE

D

GR

Y

T

B

1

R

ED

R

E

D

CN

31

CN

41

R

E

D

L

1

4

S

W

3

0

4

4

S

W

1

6

S

W

1

1

S

W

0

6

C

N

5

0

9

C

o

n

n

e

c

to

r

fo

r

o

p

ti

o

n

a

l

P

.C

.B

o

a

rd

(B

L

K

)

C

N

9

0

3

T

S

3

(P

U

R

)

2

1

t°

C

N

5

2

1

T

E

2

(R

E

D

)

1

2

t°

C

N

5

3

1

C

N

5

3

2

T

K

2

T

K

1

(B

L

K

)

(G

R

N

)

1

3

3

1

t°

t°

C

N

5

2

5

(B

L

U

)

2

1

C

N

5

2

6

(W

H

I)

2

1

P

M

V

4

5

C

N

3

0

3

Ｍ

(R

E

D

)

6

2

4
3

1

M

S

3

V

U

W

B

L

K

W

H

I

R

E

D

L

-C

M

1

A

1

A

2

C

oi

l

M

g-

C

T

T

2

RB

6T

3

4

T2

3L

2

5

L

3

Mg

-C

TT

2

T

1

1L

1

C

N

1

5

M

C

C

-1

6

0

8

B

C

N

1

3

RE

D

W

HI

BL

K

C

N

1

1

C

N

1

2

B

LK

CN

32

CN

33

C

N

3

4

CN

42

CN

43

B

L

K

B

L

K

W

H

I

CN

31

CN

41

R

E

D

F

M

2

M

S

3

U

V

W

CN

30

1

+

C

N

8

5

2

M

C

C

-1

6

5

9

(2

)

C

N

1

0

0

CN

30

2

CN

30

3

R

E

D

W

H

I

B

L

K

(Y

E

L

)

(R

E

D

)

-

C

N

8

5

1

(R

E

D

)

C

N

1

0

0

(Y

E

L

)

CN

01

CN

12

CN

04

M

C

C

-1

6

0

8

A

M

g

-C

T

T

(

2

)

N

/F

(A

)2

N

/F

(B

)2

N

/F

(A

)1

N

/F

(B

)1

CN

04

RB

6T

3

4

T2

3L

2

5

L

3

Mg

-C

TT

2

T

1

1L

1

M

g

-C

T

T

(

1

)

CN

01

CN

12

2

3

4

5

5

5

4

4

3

3

2

2

2

3

3

4

4

5

5

C

N

8

5

1

(W

H

I)

1

2

3

4

C

N

-R

T

B

2

T

O

C

E

N

T

R

A

L

C

O

N

T

R

O

L

L

E

R

T

O

I

N

D

O

O

R

U

N

IT

T

O

O

U

T

D

O

O

R

U

N

IT

3

4

5

1

3

3

1

F0

1

F0

1

3

4

4

1

3

U4

U

5

U2

U3

U

1

U

6

S

S

C

N

3

3

2

(B

L

U

)

C

L

A

M

P

F

IL

T

E

R

*2

1

YE

L

BL

U

YE

L

BL

U

C

N

2

2

C

N

2

1

C

N

2

2

C

N

2

1

C

N

2

3

C

N

2

3

1

2

3

4

5

1

2

4

5

1

2

3

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Summary of Contents for MMY-MAP0806HT7(J)P

Page 1: ...MY MAP1606HT8 J P TR MMY MAP1806HT8 J P TR MMY MAP2006HT8 J P TR MMY MAP2206HT8 J P TR MMY MAP1606HT8P C MMY MAP1806HT8P C MMY MAP2006HT8P C MMY MAP2206HT8P C MMY MAP0806T8 J P MMY MAP1006T8 J P MMY MAP1206T8 J P MMY MAP14B6T8 J P MMY MAP1406T8 J P MMY MAP1606T8 J P MMY MAP18B6T8 J P MMY MAP1806T8 J P MMY MAP2006T8 J P MMY MAP2206T8 J P MMY MAP0806T8 J P ID MMY MAP1006T8 J P ID MMY MAP1206T8 J P I...

Page 2: ...3 4 5 Emergency Operation Cooling Operation under Header Outdoor Unit Backup Scenario 65 4 6 Emergency Operation Heating Operation under Header Outdoor Unit Backup Scenario 66 4 7 Refrigerant Recovery from Failed Outdoor Unit Pump Down Operation under Follower Outdoor Unit Backup Scenario 67 5 Control Outline 68 6 Applied Control and Functions 77 6 1 Applied Control for Indoor Unit 77 2 6 4 Invert...

Page 3: ... 6 1 Fan Check 131 7 6 2 Single cooling Single heating Test Operation Check 132 7 7 Service Support Function 135 7 7 1 Check Function for Connecting of Refrigerant and Control Lines 135 7 7 2 Function to Start Stop ON OFF Indoor Unit from Outdoor Unit 138 7 7 3 Check Code Clearing Function 144 7 7 4 Remote Controller Distinction Function 146 7 7 5 Pulse Motor Valve PMV Forced Open Close Function i...

Page 4: ...efrigerant recovery procedure A Case of no outdoor unit backup operation setting 248 10 1 3 Refrigerant recovery procedure B Case of outdoor unit backup operation setting 251 10 2 How to Operate System While Failed Outdoor Unit Being Repaired 253 10 3 Work procedure after Repair 254 11 REPLACING COMPRESSORS 255 11 1 Compressor Replacement Procedure Outline 255 11 2 Replacement of Compressors 256 1...

Page 5: ...in China model MMD AP 4S P H C Made in Japan model A11 008 2 SVM 15032 Concealed Duct High Static Pressure Type MMD AP 6HP Made in Thailand model MMD AP 4H C Made in Japan model A11 008 2 High wall Compact Type MMK AP MH E Made in Thailand model SVM 05052 1 High wall Type MMK AP H Made in Thailand model SVM 09059 SVM 13085 Ceiling Type MMC AP 7HP Made in Thailand model MMC AP 4H C Made in Japan mo...

Page 6: ...ho have been trained and is thus thoroughly acquainted with the knowledge related to this work The qualified service person who is allowed to work at heights has been trained in matters relating to working at heights with the air conditioners made by Toshiba Carrier Corporation or alternatively he or she has been instructed in such matters by an individual or individuals who have been trained and ...

Page 7: ...has been executed Indicates possibilities assumed that a danger causing a death or serious injury of the repair engineers the third parties and the users due to troubles of the product after work when an incorrect work has been executed Indicates contents assumed that an injury or property damage may be caused on the repair engineers the third parties and the users due to troubles of the product a...

Page 8: ...g WARNING WARNING Moving parts Do not operate unit with grille removed Stop the unit before the servicing Moving parts Do not operate unit with grille removed Stop the unit before the servicing CAUTION CAUTION High temperature parts You might get burned when removing this panel High temperature parts You might get burned when removing this panel CAUTION CAUTION Do not touch the aluminium fins of t...

Page 9: ... sign on the circuit breaker When cleaning the filter or other parts of the indoor unit set the circuit breaker to OFF without fail and place a Work in progress sign near the circuit breaker before proceeding with the work When you have noticed that some kind of trouble such as when an error display has appeared there is a smell of burning abnormal sounds are heard the air conditioner fails to coo...

Page 10: ...n working at heights put a sign in place so that no one will approach the work location before proceeding with the work Parts and other objects may fall from above possibly injuring a person below When executing address setting test run or troubleshooting through the checking window on the electric parts box put on insulated gloves to provide protection from electric shock Otherwise you may receiv...

Page 11: ... mixed in the refrigerating cycle Failure to purge the air completely may cause the air conditioner to malfunction Do not charge refrigerant additionally If charging refrigerant additionally when refrigerant gas leaks the refrigerant composition in the refrigerating cycle changes resulted in change of air conditioner characteristics or refrigerant over the specified standard amount is charged and ...

Page 12: ...on that the valve closes causes an abnormal high pressure resulted in damage of the parts of the compressor and etc and moreover if there is leak of refrigerant at connecting section of pipes the air is sucked and causes further abnormal high pressure resulted in burst or injury Only a qualified installer 1 or qualified service person 1 is allowed to relocate the air conditioner It is dangerous fo...

Page 13: ...in the installation manual and the stipulations in the local regulations and laws Install the circuit breaker where it can be easily accessed by the qualified service person 1 If you install the unit in a small room take appropriate measures to prevent the refrigerant from exceeding the limit concentration even if it leaks Consult the dealer from whom you purchased the air conditioner when you imp...

Page 14: ...lose Belliver Industrial Estate PLYMOUTH Devon PL6 7DB United Kingdom Authorized Representative Nick Ball TCF holder Hereby declares that the machinery described below Generic Denomination Air Conditioner Model type Commercial name Super Modular Multi System Air Conditioner Complies with the provisions of the Machinery Directive Directive 2006 42 EC and the regulations transposing into national la...

Page 15: ...AP1406HT7P ME MMY MAP1406HT8P A MMY MAP1606HT8 J P MMY MAP1606HT7 J P MMY MAP1606HT8 J PME MMY MAP1606HT7P ME MMY MAP1606HT8P A MMY MAP14A6HT8 J P ME MMY MAP14A6HT7P ME MMY MAP16A6HT8 J P ME MMY MAP16A6HT7P ME MMY MAP1806HT8 J P MMY MAP1806HT7 J P MMY MAP1806HT8 J PME MMY MAP1806HT7P ME MMY MAP1806HT8P A MMY MAP2006HT8 J P MMY MAP2006HT7 J P MMY MAP2006HT8 J PME MMY MAP2006HT7P ME MMY MAP2006HT8P ...

Page 16: ...HT8 J P E MMY MAP1406HT8 J P TR MMY MAP1406T8 J P E 299 MMY MAP1606HT8 J P E MMY MAP1606HT8 J P TR MMY MAP1606T8 J P E 299 MMY MAP1806HT8 J P E MMY MAP1806HT8 J P TR MMY MAP1806T8 J P E 370 MMY MAP2006HT8 J P E MMY MAP2006HT8 J P TR MMY MAP2006T8 J P E 370 MMY MAP2206HT8 J P E MMY MAP2206HT8 J P TR MMY MAP2206T8 J P E 370 80 Model Sound power level dBA Weight kg 242 74 300 242 80 74 242 74 74 82 8...

Page 17: ...MMY MAP1406T8 J P MMY MAP1406T7 J P MMY MAP1406T8P SG MMY MAP1406T8 J P ID MMY MAP1406T8 J P T MMY MAP1606T8 J P MMY MAP1606T7 J P MMY MAP1606T8P SG MMY MAP1606T8 J P ID MMY MAP1606T8 J P T MMY MAP18B6T8 J P MMY MAP18B6T7 J P MMY MAP18B6T8P SG MMY MAP18B6T8 J P ID MMY MAP18B6T8 J P T MMY MAP1806T8 J P MMY MAP1806T7 J P MMY MAP1806T8P SG MMY MAP1806T8 J P ID MMY MAP1806T8 J P T MMY MAP2006T8 J P MM...

Page 18: ...bear the unit s weight into the rectangular holes for handling and tie the unit from 4 sides Apply padding in positions where the rope comes into contact with the outdoor unit so that no damage is caused to the outer surface of the outdoor unit There are reinforcing plates on the side surfaces so the rope cannot be passed through Front Back GOOD NO GOOD NO GOOD Plaster board Rope Plaster board Rec...

Page 19: ...ition 755 Y Z X Z X Z X 18 No Model type X mm Y mm MMY MAP0806 H T J P Z mm A MMY MAP1006 H T J P 510 355 600 MMY MAP1206 H T J P MMY MAP14B6T J P MMY MAP1406 H T J P B MMY MAP1606 H T J P 595 360 690 MMY MAP18B6T J P MMY MAP1806 H T J P C MMY MAP2206 H T J P 790 360 710 MMY MAP2006 H T J P MMY MAP14A6HT J P ME MMY MAP10A6HT J P ME MMY MAP12A6HT J P ME MMY MAP16A6HT J P ME ...

Page 20: ... 8 0 10 or less 0 70 15 88 15 88 0 03 16 00 9 8 0 13 or less 0 80 19 05 19 05 0 03 19 19 11 10 0 15 or less 0 80 22 22 22 22 0 03 22 36 11 10 0 16 or less 0 82 28 58 28 58 0 04 28 75 13 12 0 20 or less 1 00 34 92 34 90 0 04 35 11 14 13 0 25 or less 1 20 38 10 38 10 0 05 38 31 15 14 0 27 or less 1 26 41 28 41 28 0 05 41 50 15 14 0 28 or less 1 35 Screw size Tightening torque N m 0 3 o t 5 2 6 M l a...

Page 21: ... 28 16 12 23 2 0 30 16 14 23 1 5 32 16 16 23 1 0 34 18 16 23 1 0 36 20 16 23 1 0 38 22 16 23 1 0 40 20 20 23 3 0 42 22 20 23 3 0 44 22 22 23 3 0 46 16 16 14 34 5 6 5 48 16 16 16 34 5 6 5 50 18 16 16 34 5 0 5 52 20 16 16 34 5 0 5 54 22 16 16 34 5 0 5 56 20 20 16 34 5 2 5 58 22 20 16 34 5 2 5 60 22 22 16 34 5 2 5 20 10 10 23 7 0 22 12 10 23 7 0 36 12 12 12 34 5 12 5 38 14 12 12 34 5 10 5 40 14 14 12...

Page 22: ...4 5 2 5 Standard model HP Compesation by System HP System Combination Charged refrigerant Table1 2 1 For HT8P ME HT7P ME model Standard 21 Table 1 2 2 For HT8P ME HT7P ME model High efficiency HP kg kg 10 10A 11 5 1 5 12 12A 11 5 1 5 14 14A 11 5 1 5 16 16A 11 5 5 18 10A 8 23 3 20 10A 10A 23 3 22 12A 10A 23 3 24 12A 12A 23 3 26 14A 12A 23 0 28 14A 14A 23 3 30 16A 14A 23 3 32 16A 16A 23 3 34 12A 12A...

Page 23: ...n by System HP HP HP Heat pump type Cooling only type kg Standard model 8 8 11 5 10 5 3 5 10 10 11 5 10 5 3 5 12 12 11 5 10 5 1 5 14 14 11 5 11 5 1 0 16 16 11 5 11 5 0 5 18 18 11 5 11 5 1 5 20 20 11 5 11 5 1 5 22 22 11 5 11 5 1 5 24 12 12 23 21 3 0 26 14 12 23 22 2 5 28 16 12 23 22 2 0 30 16 14 23 23 1 5 32 16 16 23 23 1 0 34 18 16 23 23 1 0 36 20 16 23 23 1 0 38 22 16 23 23 1 0 40 20 20 23 23 3 0...

Page 24: ...B 18B 16 34 5 4 5 54 18B 18B 18B 34 5 4 5 56 20 18B 18B 34 5 1 5 58 22 18B 18B 34 5 1 5 60 22 22 16 34 5 1 5 High Efficiency High Diversity 8 8 10 5 2 5 10 10 10 5 2 5 12 12 10 5 0 5 14 14 11 5 1 0 16 16 11 5 0 5 18 18 11 5 1 5 20 10 10 21 0 5 0 22 12 10 21 0 5 0 24 12 12 21 0 5 0 26 14 12 22 0 4 0 28 14 14 23 0 3 0 30 16 14 23 0 3 0 32 16 16 23 0 3 0 34 18 16 23 0 0 0 36 12 12 12 31 5 7 5 38 14 1...

Page 25: ... the canister to charge liquid refrigerant The liquid refrigerant may be charged suddenly therefore be sure to charge refrigerant gradually Table 2 Additional refrigerant charge amount Indoor unit Standard Indoor unit Fresh Air Intake Indoor Unit Air to Air Heat exchanger with DX coil Addition kg HP 0 4 0 2 0 2 Table 1 6 For HT8P C model HP kg kg 8 10 12 14 16 16 11 5 0 5 18 18 11 5 1 5 20 20 11 5...

Page 26: ...cause pipes are affected by impurities such as water oxide scales oil etc Use the clean pipes Be sure to brazing with flowing nitrogen gas Never use gas other than nitrogen gas 4 For the earth protection use a vacuum pump for air purge 5 R410A refrigerant is azeotropic mixture type refrigerant Therefore use liquid type to charge the refrigerant If using gas for charging composition of the refriger...

Page 27: ...refrigerant Unusable Use the Refrigerant charging balance Gas leak detector Checking gas leak Exclusive to R410A Vacuum pump Vacuum drying Usable if a counter flow preventive adapter is attached R22 Existing article Vacuum drying Vacuum pump with counterflow Usable by adjusting size Flare processing of pipes Flare tool R22 Existing article Bending processing of pipes Bender Refrigerant recovery de...

Page 28: ... YEL CN534 CN535 CN523 CN507 CN505 No Symbol Connector Wire mark Sensorholder 4 Temperature sensor color I D TS3 CN903 PUR BLK RED TL3 PNK CN902 color color CM2 MS 3 MCC 1669 2 SV2 CN321 SV3C SV3B CN800 Service SWRT ON 1 OFF 2 34 1 SW12 ON OFF SW17 2 34 SW07 1 ON OFF 2 34 ON ON SW13 OFF ON 1 2 34 SW09 ON OFF 1 2 34 2 SW14 OFF 1 34 2 SW10 OFF 1 34 CN511 CN510 CN512 FM MS 3 P 63H1 4 U V W CN301 CN85...

Page 29: ... CN31 CN32 SW03 D603 D604 SW05 SW15 CN523 CN524 CN902 CN534 CN505 CN503 CN507 CN520 TK5 TK4 TL3 TL2 TL1 TE1 TO TS1 TD2 CN501 CN514 CN513 PD 3 CN502 CN500 PS 3 3 1 t TD1 V U W WHI PNK WHI YEL GRN WHI GRY PNK YEL RED 5 3 1 2 1 1 2 1 2 2 1 1 3 1 3 3 1 2 1 CN311 WHI WHI WHI BLU WHI BLU GRN BLU GRN RED WHI 3 1 6 3 2 4 1 5 2 1 CN302 CN303 CN201 CN202 CN203 CN305 BLK WHI RED CN09 CN10 RED WHI BLK 2 3 4 1...

Page 30: ...4 SW07 1 ON OFF 2 34 ON ON SW13 OFF ON 1 2 34 SW09 ON OFF 1 2 34 2 SW14 OFF 1 34 2 SW10 OFF 1 34 CN511 CN510 CN512 FM1 MS 3 P 63H1 4 U V W CN301 CN852 MCC 1659 1 CN322 SV3A SV3D CN101 CN535 CN851 CN600 SW04 SW02 D600 D601 D602 SW01 CN30 CN31 CN32 SW03 D603 D604 SW05 SW15 CN523 CN524 CN902 CN534 CN505 CN503 CN507 CN520 TK5 TK4 TL3 TL2 TL1 TE1 TO TS1 TD2 CN501 CN514 CN513 PD 3 CN502 CN500 PS 3 3 1 t...

Page 31: ...N20 RED WHI BLK 2 3 4 1 3 4 RED WHI BLK t t t t t t t BLU BLU RED CN852 WHI RED 63H2 P RED CN306 L CM2 F01 F02 CN13 CN12 CN11 CN102 BLU CN102 WHI CN14 MCC 1608A MCC 1608B CM1 CN23 CN24 CN22 CN317 CN334 CN50 CN13 HEATER1 A HEATER HEATER2 4WV1 CN312 SV41 SV42 ON OFF ON 1 2 OFF 1 2 3 1 ON OFF 2 3 1 OFF ON 23 MCC 1673 L2 N L3 CN R TB2 CN01 CN03 CN300 Ｍ 5 PMV1 CN508 F01 F02 CN530 4 BLU BLU RED CN331 WH...

Page 32: ...23 CN21 1 3 1 3 1 3 1 3 1 2 3 4 5 1 2 3 4 5 1 3 1 2 1 3 2 4 1 2 3 4 OFF ON 1 2 SW800 OFF ON SW800 1 2 OFF ON SW800 1 2 Connector Push button switch Rotary switch 2 way valve coil Pulse motor valve Sub Compressor Relay connector Dip switch Fuse Compressor 31 5A 500V 4 way valve coil High pressure switch SW01 SW02 SW03 63H1 63H2 CN SW06 SW07 SW09 SW10 SW11 SW12 SW13 SW14 SW16 SW17 SW30 SW800 F01 F02...

Page 33: ... 5 1 3 3 1 F01 F01 3 1 3 U4 U5 U2 U3 U1 U6 S S CN332 BLU CLAMP FILTER 2 1 YEL BLU YEL BLU CN22 CN21 CN22 CN21 CN23 CN23 1 2 3 4 5 1 2 4 5 1 2 3 4 1 3 1 2 3 4 1 2 1 3 1 3 1 3 1 3 3 OFF ON 1 2 SW800 OFF ON 1 2 SW800 OFF ON 1 2 SW800 OFF ON 1 2 SW800 on a back of terminal block The installation of the optional board is up to four pieces Install the attached Clamp filter on site 1 2 Noise filter P C b...

Page 34: ...HI WHI WHI BLU WHI BLU GRN BLU GRN RED WHI 3 1 6 3 2 4 1 5 2 1 CN302 CN303 CN211 CN212 CN213 CN305 BLK WHI RED CN852 CN19 CN20 RED WHI BLK 2 3 4 1 3 4 RED WHI BLK t t t t t t t BLU BLU RED WHI RED 63H2 P RED CN306 L CM2 1 F01 F02 CN13 CN12 CN11 CN102 BLU CN102 WHI CN14 MCC 1608A MCC 1608B CM1 CN23 CN24 CN22 CN317 CN334 CN50 CN13 HEATER1 A HEATER HEATER2 CN312 SV41 SV42 ON OFF ON 1 2 OFF 1 2 3 1 ON...

Page 35: ...3 3 1 2 1 CN311 WHI WHI WHI BLU WHI BLU GRN BLU GRN RED WHI 3 1 6 3 2 4 1 5 2 1 CN302 CN303 CN201 CN202 CN203 CN305 BLK WHI RED CN852 CN09 CN10 RED WHI BLK 2 3 4 1 3 4 RED WHI BLK t t t t t t t t t BLU BLU RED WHI RED 63H2 P RED CN306 L CM2 1 F01 F02 CN03 CN02 CN01 CN102 BLU CN102 WHI CN14 MCC 1608A MCC 1608B CM1 CN23 CN24 CN22 CN317 CN334 CN331 CN50 CN13 HEATER1 A HEATER HEATER2 SV41 SV42 ON OFF ...

Page 36: ...1 F02 CN03 CN02 CN01 CN102 BLU CN102 WHI CN15 MCC 1608A MCC 1608B CM1 CN23 CN24 CN22 CN317 CN334 CN50 CN13 HEATER1 A HEATER HEATER2 SV41 SV42 ON OFF ON 1 2 OFF 1 2 3 1 ON OFF 2 3 1 OFF ON 2 3 MCC 1673 L2 PMV3 5 CN302 N L3 CN01 CN03 Ｍ CN300 Ｍ 5 PMV1 CN508 F01 F02 CN530 4 CN312 BLU BLU RED CN331 WHI CN335 GRY RED WHI BLU WHI BLU GRY WHI BLK CN400 WHI BLK 3 1 3 1 3 1 3 1 3 1 7 5 3 1 CN09 CN10 CN203 C...

Page 37: ... Compressor RA641A3TB 20M Output 6 9kW 2 1 Compressor RA641A3TB 20M Output 4 0kW 2 1 Compressor RA641A3TB 20M Output 4 7kW 2 1 Compressor RA641A3TB 20M Output 6 5kW 2 1 Compressor RA641A3TB 20M Output 7 6kW 2 1 Compressor RA641A3TB 20M Output 9 0kW 2 2 4 way valve coil 1 SHF AC220 240V 50Hz AC220 240V 50Hz SV3B SV51 2 AC220 240V 50Hz SV2 3A 3C 3D AC220 240V 50Hz SV41 42 AC220 240V 50Hz SV52 4 Puls...

Page 38: ... 5 8kW 2 1 Compressor RA641A3TB 20M Output 6 9kW 2 1 Compressor RA641A3TB 20M Output 4 0kW 2 1 Compressor RA641A3TB 20M Output 4 7kW 2 1 Compressor RA641A3TB 20M Output 6 5kW 2 1 Compressor RA641A3TB 20M Output 7 6kW 2 1 Compressor RA641A3TB 20M Output 9 0kW 2 2 4 way valve coil 1 SHF AC208 230V 60Hz AC208 230V 60Hz SV3B AC208 230V 60Hz SV2 3A 3C 3D AC208 230V 60Hz SV41 42 AC208 230V 60Hz SV52 4 P...

Page 39: ...3 11 P C board IPDU for comp MCC 1669 12 P C board IPDU for comp MCC 1660 13 Fuse MCC 1669 GAC1 31 5A 31 5A AC500V P C board 14 Fuse MCC 1660 GAC1 40A 40A AC500V P C board 15 Comp motor drive IPM PSS25SA2FT 25A DC1200V P C board 16 Comp motor drive IPM PSS50SA2FT 50A DC1200V P C board 17 P C board IPDU for fan MCC 1659 18 Fuse MCC 1659 HDL1 6 3A 6 3A DC750V P C board 19 Fan motor drive IPM MCC 165...

Page 40: ...odel only 4way valve Heat pump model only Check joint High pressure TL1 sensor TL3 sensor Check joint Liquid pipe High pressure SW1 Comp ressor 1 Comp ressor 2 Accumlator TD2 senor TD1 senor SV42 valve SV41 valve TS3 sensor TS1 sensor SV3D valve SV2 valve SV3C valve PMV 4 SV3B SV3A TK4 sensor TK5 sensor TK2 sensor TK1 sensor Fusible plug Liquid tank SV51 valve E TR model only High pressure sensor ...

Page 41: ...ck joint High pressure TL1 sensor TL2 sensor Check joint Liquid pipe TS3 sensor TS1 sensor SV3D valve SV2 valve SV3C valve PMV 4 SV3B SV3A TK4 sensor TK5 sensor TK2 sensor TK1 sensor Fusible plug Liquid tank SV51 valve E TR model only Accumlator TD2 senor TD1 senor SV42 valve SV41 valve TE2 sensor TG1 sensor Heat pump model only TG2 sensor Heat pump model only PMV 3 TL3 sensor High pressure sensor...

Page 42: ...TL2 sensor TS3 sensor TS1 sensor SV3D valve SV2 valve SV3C valve PMV 4 SV3B SV3A TK4 sensor TK5 sensor TK2 sensor TK1 sensor Fusible plug SV51 valve E TR model only TE2 sensor TG1 sensor Heat pump model only TG2 sensor Heat pump model only PMV 3 TL3 sensor High pressure sensor Comp ressor 1 Check joint Liquid pipe Comp ressor 2 Accumlator TD2 senor TD1 senor SV42 valve SV41 valve High pressure SW1...

Page 43: ...FAN IPDU MCC 1659 Interface P C board Outdoor control P C board MCC 1673 Noise Filter P C board MCC 1608 Power supply terminal block Communication terminal block Relay connector for central control Inverter P C board for Compressor 2 A3 IPDU MCC 1669 Inverter P C board for Compressor 1 A3 IPDU MCC 1669 Magnet Contactor Thermistor 42 ...

Page 44: ... C board Outdoor control P C board MCC 1673 Noise Filter P C board MCC 1608 Power supply terminal block Relay connector for central control Communication terminal block Inverter P C board for Compressor 1 A3 IPDU MCC 1669 Inverter P C board for Compressor 2 A3 IPDU MCC 1669 Relay terminal block for reactor Magnet Contactor Thermistor 43 ...

Page 45: ...l P C board MCC 1673 Noise Filter P C board MCC 1608 Power supply terminal block Communication terminal block Relay connector for central control Magnet Contactor Inverter P C board for Compressor 2 A3 IPDU MCC 1660 Inverter P C board for Compressor 1 A3 IPDU MCC 1660 Thermistor Inverter P C board for fan 2 FAN IPDU MCC 1659 Relay terminal block for reactor 44 ...

Page 46: ...mmunication CN600 SW06 07 09 10 SW11 12 13 14 SW16 17 Jumper select SW30 For inter unit cable between indoor and outdoor units CN01 For inter unit cable between outdoor units CN03 SV42 SV41 CN312 SV51 SV52 CN314 SV2 CN311 SV3A SV3B SV3C CN321 SV3D CN322 Comp case heater 1 CN331 Comp case heater 2 CN332 Accumulator heater CN334 4 way valve output CN317 Dyna doctor connecting terminal CN800 PS senso...

Page 47: ...ting terminal CN09 Reactor connecting terminal CN10 Compressor output W phase CN201 Compressor output V phase CN202 Compressor output U phase CN203 For inverter address setting SW800 UART communication CN852 UART communication CN851 Power supply input L3 CN03 Power supply output to FAN CN21 Power supply output to FAN CN23 46 ...

Page 48: ...ting terminal CN09 Reactor connecting terminal CN10 Compressor output W phase CN201 Compressor output V phase CN202 Compressor output U phase CN203 For inverter address setting SW800 UART communication CN852 UART communication CN851 Power supply input L3 CN03 Power supply output to FAN CN21 Power supply output to FAN CN23 47 ...

Page 49: ...ART communication between A3 IPDU CN851 Fan motor Output V phase CN302 Fan motor Output W phase CN301 Power supply Input from A3 IPDU CN01 UART communication between interfaces CN852 Power supply Input from A3 IPDU CN12 Power supply Input from N F CN101 For inverter address setting SW800 48 ...

Page 50: ...pply input L3 CN33 Power supply output L1 CN41 Power supply output L2 CN42 Power supply output L3 CN43 Power supply output to FAN CN23 Power supply output to I F CN22 Power supply output to FAN CN24 Power supply input L1 CN11 Power supply input L2 CN12 Power supply input L3 CN13 MCC 1608 A MCC 1608 B 49 ...

Page 51: ...Left side Main heat exchanger PMV1 4 way valve High pressure sensor Low pressure sensor Oil separator Fusible plug Liquid Tank Accumulator High pressure switch High pressure switch Compressor 1 Inverter Oil Header Liquid side Service valve Gas side Service valve Balance pipe Service valve Sub cool heat exchanger SV SV52 Reducer FP Compressor 2 Inverter SV Solenoid valve Capillary tube Check valve ...

Page 52: ...igh pressure sensor Low pressure sensor Oil separator Accumlator Liquid Tank Liquid side Service valve Gas side Service valve Balance pipe Service valve Oil Header High pressure switch High pressure switch Reducer Fusible plug FP Sub cool heat exchanger Compressor 1 Inverter Compressor 2 Inverter SV Solenoid valve Capillary tube Check valve Check joint Strainer Temperature sensor Symbol Distributo...

Page 53: ...t exchanger Right side Sub heat exchanger Left side Sub heat exchanger PMV1 PMV3 4 way valve High pressure sensor Low pressure sensor Oil separator Accumulator Liquid Tank Oil Header High pressure switch High pressure switch Sub cool heat exchanger Fusible plug FP Liquid side Service valve Gas side Service valve Balance pipe Service valve SV Solenoid valve Capillary tube Check valve Check joint St...

Page 54: ... PMV1 4 way valve High pressure sensor Low pressure sensor Oil separator Fusible plug Liquid Tank Accumulator High pressure switch High pressure switch Check valve Check valve Compressor 1 Inverter Oil Header Liquid side Service valve Gas side Service valve Balance pipe Service valve Sub cool heat exchanger SV SV52 Reducer FP Compressor 2 Inverter SV Solenoid valve Capillary tube Check valve Check...

Page 55: ... exchanger Left side Sub heat exchanger PMV1 PMV3 4 way valve High pressure sensor Low pressure sensor Oil separator Accumulator Liquid Tank Liquid side Service valve Gas side Service valve Balance pipe Service valve Oil Header High pressure switch High pressure switch Reducer Fusible plug FP Sub cool heat exchanger Compressor 1 Inverter Compressor 2 Inverter SV Solenoid valve Capillary tube Check...

Page 56: ...ight side Sub heat exchanger Left side Sub heat exchanger PMV1 PMV3 4 way valve High pressure sensor Low pressure sensor Oil separator Accumulator Liquid Tank Oil Header High pressure switch High pressure switch Sub cool heat exchanger Fusible plug FP Liquid side Service valve Gas side Service valve Balance pipe Service valve SV Solenoid valve Capillary tube Check valve Check joint Strainer Temper...

Page 57: ...changer Left side Main heat exchanger PMV1 High pressure sensor Low pressure sensor Oil separator Fusible plug Liquid Tank Accumulator High pressure switch High pressure switch Check valve Check valve Compressor 1 Inverter Oil Header Liquid side Service valve Gas side Service valve Balance pipe Service valve Sub cool heat exchanger FP Compressor 2 Inverter Reducer SV Solenoid valve Capillary tube ...

Page 58: ...xchanger Right side Sub heat exchanger Left side Sub heat exchanger PMV1 PMV3 High pressure sensor Low pressure sensor Oil separator Accumulator Liquid Tank Liquid side Service valve Gas side Service valve Balance pipe Service valve Oil Header High pressure switch High pressure switch Reducer Fusible plug FP Sub cool heat exchanger Compressor 1 Inverter Compressor 2 Inverter SV Solenoid valve Capi...

Page 59: ...A SV2 SV3D SV42 SV41 SV3C PMV4 Fan Fan Fan motor Fan motor Right side Main heat exchanger Left side Main heat exchanger Right side Sub heat exchanger Left side Sub heat exchanger PMV1 PMV3 High pressure sensor Low pressure sensor Oil separator Accumulator Liquid Tank Oil Header High pressure switch High pressure switch Sub cool heat exchanger Fusible plug FP Liquid side Service valve Gas side Serv...

Page 60: ...1 Prevents liquid accumulation to compressor Accumulator case heater Connector CN334 Red 1 Prevents liquid accumulation to accumulator t i n u r o o d t u o h c a e n i g n i c n a l a b l i O 1 e p i p e c n a l a B PMV1 Connector CN300 White PMV3 Connector CN302 Blue 1 Super heat control function in heating operation PMV1 3 2 Liquid line shut down function while follower unit stops Pulese motor ...

Page 61: ...overs refrigerant oil in heating operation Temp Sensor 1 TA Connector CN104 2P Yellow 1 Detects indoor suction temperature 2 TC1 Connector CN100 3P Brown 1 Controls PMV super heat in cooling operation 3 TC2 Connector CN101 2P Black 1 Controls PMV subcool in heating operation 4 TCJ Connector CN102 2P Red 1 Controls PMV super heat in cooling operation 2 MMU AP007YH to AP012YH only Controls PMV subco...

Page 62: ...O SV52 TS3 SV2 SV3D TD1 TK4 TK5 TD2 TK2 TK1 SV3A SV3B SV PMV4 TL3 SV41 SV3C HPS SV42 Accumulator Pressure sensor low pressure Check Joint Oil Header Fan 圧縮機１ｲﾝﾊﾞｰﾀ SV SV SV SV SV SV SV M TS1 Fan motor PMV1 4 Way valve TE1 PMV3 TL2 TO Left side Sub heat exchanger TS3 Pressure sensor high pressure SV2 SV3D Liquid tank Oil Separator Check Joint TD1 TK4 TK5 Compressor 1 TD2 TK2 TK1 SV3A SV3B TE2 TL1...

Page 63: ...V M TS1 Fan motor PMV1 4 Way valve TE1 PMV3 TL2 TO Left side Sub heat exchanger TS3 Pressure sensor high pressure SV2 SV3D Liquid tank Oil Separator Check Joint TD1 TK4 TK5 Compressor 1 TD2 TK2 TK1 SV3A SV3B TE2 TL1 TG1 TG2 PMV4 Sub cool heat exchanger TL3 Fusible Plug FP HPS Compressor 2 Check joint Left side Main heat exchanger Right side Sub heat exchanger Right side Main heat exchanger HPS Acc...

Page 64: ... Way valve TE1 PMV3 TL2 TO Left side Sub heat exchanger TS3 Pressure sensor high pressure SV2 SV3D Liquid tank Oil Separator Check Joint TD1 TK4 TK5 Compressor 1 TD2 TK2 TK1 SV3A SV3B TE2 TL1 TG1 TG2 PMV4 Sub cool heat exchanger TL3 Fusible Plug FP HPS Compressor 2 Check joint Left side Main heat exchanger Right side Sub heat exchanger Right side Main heat exchanger HPS Accumulator Pressure sensor...

Page 65: ... TC2 TCJ TC1 Heating PMV TC2 TCJ TC1 Heating PMV TS1 Fan motor PMV1 TE1 TO SV52 TS3 SV2 SV3D TD1 TK4 TK5 TD2 TK2 TK1 SV3A SV3B SV PMV4 TL3 SV41 SV3C HPS SV42 Accumulator Pressure sensor low pressure Check Joint Oil Header Fan 圧縮機１ｲﾝﾊﾞｰﾀ SV SV SV SV SV SV SV M TS1 Fan motor PMV1 4 Way valve TE1 PMV3 TL2 TO Left side Sub heat exchanger TS3 Pressure sensor high pressure SV2 SV3D Liquid tank Oil Sep...

Page 66: ...int Oil Header Fan 圧縮機１ｲﾝﾊﾞｰﾀ SV SV SV SV SV SV SV M TS1 Fan motor PMV1 4 Way valve TE1 PMV3 TL2 TO Left side Sub heat exchanger TS3 Pressure sensor high pressure SV2 SV3D Liquid tank Oil Separator Check Joint TD1 TK4 TK5 Compressor 1 TD2 TK2 TK1 SV3A SV3B TE2 TL1 TG1 TG2 PMV4 Sub cool heat exchanger TL3 Fusible Plug FP HPS Compressor 2 Check joint Left side Main heat exchanger Right side Sub he...

Page 67: ...nt Oil Header Fan 圧縮機１ｲﾝﾊﾞｰﾀ SV SV SV SV SV SV SV M TS1 Fan motor PMV1 4 Way valve TE1 PMV3 TL2 TO Left side Sub heat exchanger TS3 Pressure sensor high pressure SV2 SV3D Liquid tank Oil Separator Check Joint TD1 TK4 TK5 Compressor 1 TD2 TK2 TK1 SV3A SV3B TE2 TL1 TG1 TG2 PMV4 Sub cool heat exchanger TL3 Fusible Plug FP HPS Compressor 2 Check joint Left side Main heat exchanger Right side Sub hea...

Page 68: ...ｰﾀ SV SV SV SV SV SV SV M TS1 Fan motor PMV1 4 Way valve TE1 PMV3 TL2 TO Left side Sub heat exchanger TS3 Pressure sensor high pressure SV2 SV3D Liquid tank Oil Separator Check Joint TD1 TK4 TK5 Compressor 1 TD2 TK2 TK1 SV3A SV3B TE2 TL1 TG1 TG2 PMV4 Sub cool heat exchanger TL3 Fusible Plug FP HPS Compressor 2 Check joint Left side Main heat exchanger Right side Sub heat exchanger Right side Main ...

Page 69: ...control 4 PMVs are fully closed when the air conditioner is in thermostat OFF state or upon being turned off normally or shut down due to an abnormality 2 PMV4 control 1 During cooling the pulse count of a PMV4 pulse motor valve 4 is controlled between 45pls and 500pls The PMV4 opening is controlled on the basis of measurements provided by the TL3 tenperature sensor and PD pressure sensor Subcool ...

Page 70: ...ile follower unit at rest The fan is operated at mode 1 to prevent the accumulation of refrigerant inside the outdoor heat exchanger 3 Capacity control 1 The compressors of the header and follower units are controlled on the basis of capacity demand issued by indoor controllers 2 The two compressors featured in an outdoor unit operate on a rotational basis so that every time they come to a stop th...

Page 71: ...ontrol function is performed whenever at least one compressor is in operation Oil level detection takes place regardless of the number of compressors whether one or two Rough guide for oil level judgment 1 If TK1 TK4 14 C oil level of compressor 1 is optimum 2 If TK2 TK4 14 C oil level of compressor 2 is optimum Item Description of operation numerical data and other information Remarks TD2 TK2 TK1...

Page 72: ... the header outdoor unit 1 Control commencement conditions When cooling operation has continued for at least 2 hours When cooling operation has started compressors have just been turned on though this does not always happen depending on outside air temperature conditions 2 Control details All compressors currently in operation are operated at the minimum speed with those currently not in operation...

Page 73: ...d 2 When a specified amount of time passes the 4 way valves are opened 3 Indoor heating refrigerant recovery control is performed For control details see 6 Refrigerant oil recovery control During standby operation compressor speed is in the 24 33 5 rps range It varies from outdoor unit to outdoor unit Item Description of operation numerical data and other information Remarks 72 8 Hot gas defrostin...

Page 74: ...t low speeds of up to 36 rps 2 Control details When Pd pressure becomes 3 4 MPa SV2 is opened When Pd pressure becomes 2 8 MPa SV2 is closed 3 Termination conditions Shutdown thermostat OFF defrosting operation or cooling operation The number of header unit compressors in operation increases to two At least one follower unit compressor is turned on The speed of the compressor rises to 40 rps or mo...

Page 75: ...hut down when Pd pressure reaches or exceeds P01 and P02 The compressor restart prevention timer 2 minutes 30 seconds is set and the control terminated When Pd P01 compressor No 2 the last one of two compressors in terms of startup order in a two compressor configuration is shut down 11 Case heater control There are two types of case heaters a compressor case heater and an accumulator case heater ...

Page 76: ...ed by A3 IPDU1 A3 IPDU2 3 Overcurrent protection control 1 When the overcurrent protection circuit on an IPDU P C board detects an abnormal current the compressor is shut down 2 The compressor is restarted 2 minutes and 30 seconds later with an error count of 1 recorded If the compressor successfully operates for at least 10 minutes after a restart the error count is cleared 3 If the error count r...

Page 77: ...porting relocating the set do not under any circumstances keep the actuator separated It may damage the valve by causing it to close and exposing it to pressure from sealed liquid 4 When reattaching the actuator after its removal push it in firmly until a click sound is heard Then turn the power off and back on again Schematic diagram for oil equation control SV41 SV3C SV42 圧縮機１ｲﾝﾊﾞｰﾀ SV SV SV S...

Page 78: ...nd issued via the remote controller Ts Temperature setting Ta Room temperature 3 Room temp control 1 Adjustment range remote controller temperature setting C 2 In heating operation the temperature setting may be fine tuned via the DN code 06 Factory default Shift in heating suction temperature not applicable to remote controller thermo operation 4 Automatic capacity control 1 The outdoor unit dete...

Page 79: ... Heating Figures inside applies to remote controller thermo operation Figures outside applies to body thermo operation Speed modes shown in apply to heating operation under AUTO air conditioner operation mode DN code 32 0000 Body thermo 0001 Remote controller thermo In AUTO fan speed mode the fan speed remains the same for 1 minute each time a speed change occurs However a speed change command iss...

Page 80: ...ze mode until it moves into zone I The control is terminated under the following conditions Termination conditions 1 TC1 12 C TC2 12 C and TCJ 12 C 2 Passage of 20 minutes after stoppage 2 During cooling the air conditioner is operated in the manner described below according to the temperature readings of the TC2 and TCJ sensors If zone M operation is detected for 45 minutes the air conditioner is...

Page 81: ...ndoor unit 10 Defrosting control While the outdoor unit is engaged in defrosting control the indoor units perform the following control tasks 1 Open the indoor PMV to a certain degree 2 Control the indoor fan according to the operation mode Indoor units operating in heating thermo ON OFF state Let the indoor fan continue operating for a while but turn it off as the temperature of the indoor heat e...

Page 82: ...OL DRY mode under priority cooling setting bit 1 of SW11 on outdoor I F P C board ON 3 All indoor units not able to engage in any of the above operations stand by in thermo OFF state 4 The indoor fan has been turned off because the system is engaged in a heat refrigerant oil recovery operation OPERATION STANDBY displayed No display provided on wireless remote controller Heating standby Displayed o...

Page 83: ... or collectively 3 Set louver positions 18 DC motor 1 When the fan is turned on the positions of the stator and rotor are determined The motor turns in incremental steps 2 The fan operates in accordance with commands issued by the indoor controller Note If the fan is rotating while the air conditioner is turned off due to an inflow of outside air or some other reason the indoor unit may operate wi...

Page 84: ...TO mode ON while air conditioner in heating operation HEAT or heating under AUTO mode ON while indoor fan ON air cleaner in use or via interlock wiring Specification Remarks Generates test code L30 and automatically shuts down air conditioner only if condition persists for 1 minute Factory default setting to be humidifier evaporative drain pump OFF Used for control of optional error input display ...

Page 85: ...hort circuiting DISP pin CN72 on the indoor P C board in addition to short circuit of CHK pin CN71 on the indoor P C board the minimum opening degree 30pls can be set to the indoor PMV only When open DISP pin the maximum opening degree 1500pls can be obtained again How to clear Open CHK pin While the system is operating it stops once but automatically returns to operation after several minutes To ...

Page 86: ... one of the indoor unit Nos under group control is displayed in turn Then the fan and louver of the selected indoor unit move 3 Use the button to select the CODE No DN code of the desired function 4 Use the button to select the desired SET DATA associated with the selected function 5 Push the button The display changes from flashing to steady To change the selected indoor unit go back to step 2 To...

Page 87: ...ly According to type 0002 1 way Air Discharge Cassette type Under Ceiling type 0003 2 way Air Discharge Cassette type 0004 4 way Air Discharge Cassette type 1E Temp difference of AUTO mode selection COOL o HEAT HEAT o COOL 0000 0 deg to 0010 10 deg 0003 3 deg Ts 1 5 For setup temperature reversal of COOL HEAT by Data value 2 28 Automatic restart of power failure 0000 None 0001 Restart 0000 None 2A...

Page 88: ...tatic pressure 3 60 Timer setting wired remote controller 0000 Available can be performed 0001 Unavailable cannot be performed 0000 Available DN Item Description At shipment Value Type AP015 AP018 AP024 0000 Standard factory default 3 5 m or less 3 8 m or less 0001 High ceiling 1 4 0 m or less 4 0 m or less 0003 High ceiling 3 4 2 m or less 4 2 m or less Value Type AP007 AP030 AP036 AP056 0000 Sta...

Page 89: ...igh Wall MMK AP H 0010 Floor Standing Cabinet MML AP H 0011 Floor Standing Concealed MML AP BH 0013 Floor Standing MMF AP H Compact 4 way Air Discharge Cassette MMU AP MH 0015 Super Slim Duct MMD AP M P HY Setup data Model Setup data Model 0000 Invalid 0014 MMU AP0054MH 0015 036 type MMD AP0054SPH 0016 MMU AP0056MH 0017 048 type MMD AP0056SPH 0018 056 type 0001 007 type 0019 0002 008 type 0020 000...

Page 90: ...operation 3 Error signal Output present while alarm e g serial communication error or operation of protective device for indoor outdoor unit being activated Wiring diagram of control system using remote control interface TCB IFCB4E2 Input IFCB4E2 No voltage ON OFF serial signal Output No voltage contact in operation and error indication Contact capacity Max AC 240V 0 5A 1 2 3 4 5 6 1 2 3 4 CN61 T1...

Page 91: ... the fan of the selected indoor unit only turns on 3 Using the setup temp or button specify the CODE No 31 4 Using the timer time or button select the SET DATA At shipment The setup data are as follows 5 Push button OK if display goes on To change the selected indoor unit go to the procedure 2 To change the item to be set up go to the procedure 3 6 Pushing returns the status to the usual stop stat...

Page 92: ...r Status that card is taken out from the card switch box When the card switch box does not perform the above contact operation convert it using a relay with b contact 2 Operation Handle the wired remote controller switch in the following procedure Use the wired remote controller switch during stop of the system 1 Push concurrently buttons for 4 seconds or more 2 Using the setup temp or button spec...

Page 93: ...tic Pressure Shift 6 2 Applied Control for Outdoor Unit 92 Model 60 Maximumexternalstaticpressure Pa 60 MMY MAP0806 MAP1006 MAP1206 MAP14B6 MAP10A6 MAP14A6 MAP16A6 50 m3 h Outdoor unit air flow 9700 9700 12200 40 12200 50 12200 MAP12A6 50 12200 MAP1406 50 12200 MAP1608 40 12600 MAP18B6 40 12600 50 17300 50 17300 MAP1806 50 17300 MAP2006 40 17900 MAP2206 40 18500 1 1 For HT8P HT7P HT8P E T8P E HT8P...

Page 94: ... AP3826 MAP14A6 MAP12A6 MAP12A6 50 40 AP4026 MAP14A6 MAP14A6 MAP12A6 50 42 AP4226 MAP16A6 MAP14A6 MAP12A6 50 44 AP4426 MAP16A6 MAP16A6 MAP12A6 50 Maximum external static pressure Pa High efficiency models Standard models Combination of outdoor units Model MMY Combined horsepower output 93 1 3 For HT8P A model Unit 1 Unit 2 Unit 3 8 MAP0806 MAP0806 60 10 MAP1006 MAP1006 60 12 MAP1206 MAP1206 50 14 ...

Page 95: ...P3416 MAP1806 MAP1606 40 36 AP3616 MAP1206 MAP1206 MAP1206 50 38 AP3816 MAP1406 MAP1206 MAP1206 50 40 AP4016 MAP1406 MAP1406 MAP1206 50 42 AP4216 MAP1406 MAP1406 MAP1406 50 44 AP4416 MAP1606 MAP1406 MAP1406 40 46 AP4616 MAP1606 MAP1606 MAP1406 40 50 AP5016 MAP1806 MAP1606 MAP1606 40 52 AP5216 MAP2006 MAP1606 MAP1606 40 54 AP5416 MAP2006 MAP2006 MAP1406 40 56 AP5616 MAP2006 MAP2006 MAP1606 40 58 AP...

Page 96: ...necessary to set up the specific indoor unit chosen for priority operation a single unit only 1 Outdoor unit setup method header unit SW11 Operation Bit 1 Bit 2 OFF OFF Priority heating factory default ON OFF Priority cooling OFF ON Priority operation based on No of units in operation priority given to the operation mode with the largest share of units in operation ON ON Priority indoor unit prior...

Page 97: ... button to select the CODE No 04 4 Use the button to select the SET DATA 0001 Priority set 0001 No priority set 0000 5 Push the button The setup is finished when the display changes from flashing to steady 6 Upon finishing the setup push the button This finalizes the setting When the button is pushed the display goes blank and the system returns to normal off state Note that the system does not re...

Page 98: ...Power peak cut Control For one input function Header unit CN513 blue SW07 1 J16 2 Power peak cut Control Enhanced Functions Header unit CN513 blue SW07 1 2 3 Snowfall Fan Control Header unit CN509 black 4 External master ON OFF Control Header unit CN512 blue 5 Night operation sound reduction Control Header unit CN508 red 6 Operation Mode Selection Control Header unit CN510 white Operation Mode Sel...

Page 99: ...r peak cut control P C board SW1 SW2 L1 Interface P C board of header outdoor unit N O 1 t i B 7 0 W S F F O 1 t i B 7 0 W S Power peak cut control ON signal received ON OFF ON 0 forced stop 60 capacity upper limit regulated Power peak cut control OFF signal received OFF ON OFF 100 normal operation 100 normal operation PJ17 CN513 SW07 TB1 ON OFF TB2 COM ON COM OFF Bit 2 OFF L1 SW1 SW2 SW2 SW1 ON O...

Page 100: ...display relay load insert a surge killer CR for an AC power supply or a diode for preventing back electromotive force for a DC power supply on the bypass circuit The optional P C board should be connected to the header outdoor unit U1 Jumper wire J16 Input SW1 y a l e r r o t a c i d n I 1 t i B 7 0 W S 1 L N O 1 t i B F F O 1 t i B Cut OFF 100 normal operation 100 normal operation OFF ON 0 forced...

Page 101: ...h terminal External signal No voltage pulse contact The optional P C board should be connected to the header outdoor unit U1 Terminal Input signal Operation COOL SW1 All indoor units operate together All indoor units operate together Terminal Input signal Operation COOL SW1 Turns on all indoor units HEAT SW2 Turns off all indoor units SW1 Snowfall detection switch snowfall sensor 7 1 J P 9 0 5 N C...

Page 102: ...echoic sound Terminal Input signal Operation COOL SW1 Night time control Normal operation Relative to maximum capacity SW1 Night time signal switch 7 1 J P 8 0 5 N C TB1 SW1 COM HEAT COOL Locally procured Optional PCB Header outdoor unit Outdoor unit interface PCB Connection cable Shield wire ON OFF ON OFF 101 Model MMY Cooling Heating 50 MAP0806 approx 85 50 approx 80 MAP1006 approx 70 50 approx ...

Page 103: ...switch 7 1 J P 0 1 5 N C TB1 SW1 SW2 COM HEAT COOL Locally procured Optional PCB Header outdoor unit Shield wire Connection cable Outdoor unit interface PCB Jumper lead Details of Processing J01 connected factory default Unallowed indoor units in a mode other than the selected operation mode are not treated as priority thermostat OFF state Unallowed indoor units J01 cut Indoor units in a mode othe...

Page 104: ...iode for preventing back electromotive force for a DC power supply on the bypass circuit The optional P C board should be connected to the header outdoor unit U1 Electrical Rating 220 240 VAC 10 mA or more 1A or less 24 VAC 10 mA or more 1 A or less non conductive load OUTPUT1 CN511 PJ20 OUTPUT2 OUTPUT3 TB1 L1 L2 1 2 5 6 4 3 C1 PS PS K1 K2 1 2 3 4 ON OFF SW16 Optional PCB Locally procured See NOTE...

Page 105: ...diode for preventing back electromotive force for a DC power supply on the bypass circuit Electrical Rating 220 240 VAC 10 mA or more 1A or less 24 VAC 10 mA or more 1 A or less non conductive load 1 2 OUTPUT1 OUTPUT2 Model featuring two compressors Locally procured Outdoor unit Optional PCB See NOTE TB1 C2 L1 PS 1 CTR1 K1 OUTPUT1 2 L2 PS SW16 3 CTR2 CN514 PJ20 K2 OUTPUT2 4 1 2 3 4 5 6 Outdoor uni...

Page 106: ... for a DC power supply on the bypass circuit Function SW16 OUTPUT1 OUTPUT2 OUTPUT3 Operation factor FA System operation rate output Bit 1 ON Bit 2 OFF off off off FA 0 on off off 0 FA 20 off on off 20 FA 35 on on off 35 FA 50 off off on 50 FA 65 on off on 65 FA 80 off on on 80 FA 95 on on on 95 FA Electrical Rating 220 240 VAC 10 mA or more 1A or less 24 VAC 10 mA or more 1 A or less non conductiv...

Page 107: ...power supply is turned on Check basic items mainly the installation work Be sure to enter the check results in checklist 1 and 2 This check is done after the power has been turned on Check that the refrigerant circuit system is turned on normally Set up the addresses Start the address setup in the outdoor indoor units Note Operation does not start simply by powering on Test operation END Carry out...

Page 108: ... k c e h c n i a M 1 Are the indoor and outdoor communication lines of the header unit connected to the U1 U2 terminals 2 Is the relay connector between the U1 U2 terminal and the U3 U4 terminal disconnect Set up at shipment from the factory 3 Is the communication line between outdoor units connected to the U5 U6 terminal 4 Is the terminator resistor SW30 bit 2 on the interface PC board of the hea...

Page 109: ...he terminator resistor SW30 bit 2 on the interface PC board of the header unit turned on Set up at shipment from the factory After address setup and test operation check turn on the SW30 bit 2 of the header unit for the smallest line address and turn off SW30 bit 2 of the header unit for other refrigerant lines See 7 4 3 Address Setup Procedure 6 Is the end terminal of the shield wire open 7 Is th...

Page 110: ...the power of indoor units supplied collectively Is it grounded to earth Is the resistance sufficient 10 M M r e h g i h r o or higher V 0 1 V 5 1 4 0 8 3 n i h t i w t n e i c i f f u s e g a t l o v r e w o p n i a m e h t s I Is the diameter of connecting pipe correct Is the branch kit correct Is the water drain of the indoor unit arranged so that it flows without accumulation Is the heat insula...

Page 111: ... If a minus sign is indicated as the result do not reduce or add the refrigerant 0 kg Additional amount of refrigerant Additional amount of refrigerant Actual liquid pipe length Additional amount of refrigerant per 1 m of liquid pipe Corrective amount of refrigerant according to indoor unit horsepower φ6 4 0 025 1 2 kg φ9 5 0 055 1 2 kg B Pipe diameter on the liquid side Standard amount of refrige...

Page 112: ...te controller Check that a frame as shown in the following figure at left is displayed on the LC display section of the remote controller If no frame is displayed as shown in the above figure at right the remote controller does not have a normal supply of power check the following items s Check the power supply of the indoor unit s Check the cabling between the indoor unit and the remote controlle...

Page 113: ...address is to be set up 4 Address setup start Confirm the items in 7 4 3 Address Setup Procedure and then set up the address according to the operation procedure Be careful to note that the setup operation may differ in group control and central control systems Note The address cannot be set up if switches are not operated 5 Display check after setup After address setup U1 is displayed on the 7 se...

Page 114: ...ing addresses If you set the unit addresses of each line separately each line s header indoor unit is set separately In that case the CODE No L03 Indoor header unit overlap is indicated as running starts Change the group address to make one unit the header unit using wired remote controller 1 e r u d e c o r p g n i t t e s s s e r d d A o t o g l o r t n o c l a r t n e c o N Central control of 2...

Page 115: ...d switch on switch off Example Controlling 2 or more refrigerant lines as a group System wiring diagram Outdoor Indoor Indoor Indoor Indoor Outdoor Remote controller Group control SW06 SW07 SW09 SW10 SW11 SW12 SW13 SW14 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 SW13 SW14 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 O O O O O O O O O O O O O O O O O O O O O O O O O 2 3 4 1 2 3 4 SW13 SW...

Page 116: ...g n i h s a l f s t r a t s n o i t a c i d n i e h t r e t f A s i g n i t t e s e h t y a l p s i d e h t n o t i l s n i a m e r d n a s p o t s g n i h s a l f e h t n e h W complete 7 Repeat steps 4 to 6 for other refrigerant lines 8 After completing address setting of all systems turn off DIP switch 2 of SW30 on the interface P C boards of all the header outdoor units connected to the same c...

Page 117: ...rol devices Header unit interface P C board SW15 SW04 1 2 SW13 SW30 SW14 SW01 SW02 SW03 D600 D601 D602 D603 D604 SW05 7 segment display SW30 Header units are connected to the same central control except the header unit with the smallest line address number 8 1 2 SW30 SW30 Header unit with the least number of the line address 4 6 5 116 ...

Page 118: ...ator of indoor outdoor communication line and central control line ON No setting required Set to OFF after setting addresses No setting required Set to OFF after setting addresses ON Relay connector Connect after setting addresses Open Connect after setting addresses Open Connect after setting addresses Open Line system address 1 1 2 2 3 Indoor unit address 1 2 1 2 1 Group address 0 0 1 2 0 A U1 U...

Page 119: ...r group control SET TIME TIMER SET TEST FILTER RESET TEMP CL FAN SAVE SWING FIX VENT MODE ON OFF UNIT LOUVER DN code CODE No Set data 5 8 11 14 6 9 12 15 16 4 7 10 13 3 1 Arrange one indoor unit and one remote controller set to 1 by 1 2 Turn on the power 3 Push the buttons simultaneously for 4 seconds or more LCD begins blinking Refrigerant line address 4 Using the buttons set the DN code to 12 5 ...

Page 120: ...line After that set up the central control address For central control address setup refer to the installation manual of the central control devices Confirming the indoor unit addresses and the position of an indoor unit using the remote controller Confirming the numbers and positions of indoor units To see the indoor unit address of an indoor unit which you know the position of When the unit is i...

Page 121: ... of the indicated indoor unit are activated 3 Push the button to finish the procedure All the indoor units in the group stop To check all the indoor unit addresses using an arbitrary wired remote controller When communication wirings of 2 or more refrigerant lines are interconnected for central control Execute it while the units are stopped You can check indoor unit addresses and positions of the ...

Page 122: ... button to finish the procedure Changing the indoor unit address using a remote controller To change an indoor unit address using a wired remote controller The method to change the address of an individual indoor unit the indoor unit is paired with a wired remote controller one to one or an indoor unit in a group The method is available when the addresses have already been set automatically Execut...

Page 123: ...mmunication wirings of 2 or more refrigerant lines are interconnected for central control NOTE You can change the addresses of indoor units in each refrigerant line using an arbitrary wired remote controller Enter the address check change mode and change the addresses If no number appears on UNIT No no outdoor unit exists on the line Push button and select another line following step 2 Execute it ...

Page 124: ...o as to make each of them unique 7 Push the button All the segments on the LCD display light up 8 Push the button to finish the procedure Resetting the address Resetting to the factory default address undecided Method 1 Clearing each address separately using a wired remote controller Set the system address indoor unit address and group address to 0099 using a wired remote controller For the settin...

Page 125: ...ed with other refrigerant lines Check the connection of the relay connectors between U1 U2 and U3 U4 NOTE Take care to carry out the procedure above correctly otherwise addresses in other refrigerate lines may also be cleared 5 Set the addresses again after finishing the clearance s e s s e r d d a e l b a r a e l C 4 0 W S 3 0 W S 2 0 W S 1 0 W S 2 1 2 Confirm that the 7 segment display indicates...

Page 126: ...he relay connector between U1 U2 and U3 U4 2 If it is off turn on SW30 bit 2 on the interface PC board at outdoor header unit side Turn off the power and then execute the operation 3 Turn on the indoor outdoor power for the refrigerant line for which an address is to be set up After approximately 1 minute check that U 1 is displayed on the 7 segment display 4 Execute the following operation on the...

Page 127: ...f the header unit with the smallest line address number in the central control turned on Setup is unnecessary for follower units 4 Is the terminator resistor SW30 bit 2 of the header units except for the line with the smallest central control line address turned off Setup is unnecessary for follower units Line address 5 Are addresses in the line address SW13 SW14 not duplicated in each refrigerant...

Page 128: ...setup communication from all the indoor units is interrupted under the condition that a normal operation can be performed Check and correct disconnection of the indoor outdoor communication line the communication line between the header unit and the leading indoor unit Check for the influence of communication noise E16 E16 XX Alternate blinking Exceeded the number or capacity of connected indoor u...

Page 129: ...en indoor and outdoor the unit that does not respond to the indoor remote controller Improve the wiring Line address and indoor address are not set the unit that does not respond to the indoor remote controller Set up the address The power of the header unit of the group is not turned on in indoor group control the unit that does not respond to the indoor remote controller Turn on the power Group ...

Page 130: ...modification of wiring set up the addresses again and check the number of connected indoor units The number of indoor units connected to a group is too few in group operation from an indoor remote controller The indoor remote controller is not connected with wire Miswiring of the indoor remote controller Using the main indoor remote controller connected to a group start a test operation specify th...

Page 131: ... U1 U2 U1 U2 U1 U2 Header unit Header unit U1 U2 Header unit U1 U2 U1 U2 U5 U6 U1 U2 U5 U6 Follower unit U1 U2 U1 U2 U1 U2 U1 U2 U1 U2 U1 U2 U1 U2 U5 U6 U1 U2 U1U2 U1 U2 Line 1 U1 U2 Header unit Follower unit Header unit Follower unit Header unit Follower unit Line 2 U1 U2 U1 U2 U1 U2 U3 U4 U1 U2 U1 U2 U1 U2 U3 U4 U1 U2 U1 U2 U1 U2 U5 U6 U5 U6 U3 U4 U1 U2 or or U3 U4 U1 U2 Header unit Follower uni...

Page 132: ...Is air discharged from the discharge port of the indoor unit Is the sound normal When a check code has been displayed on the remote controller remove the cause of the error referring to Check code and check position displayed on remote controller and outdoor unit Check the indoor fan fan motor and fan circuit Check positions around the fan Check code appears Check code appears 131 ...

Page 133: ...econds or more Pi sound is heard and the operation changes to a forced cooling operation After approx 3 minutes a cooling operation starts forcedly Check cool air starts blowing If the operation does not start check wiring again 2 To stop a test operation push TEMPORARY button once again Approx 1 second Check wiring piping of the indoor and outdoor units after forced cooling operation 1 5 3 2 4 Op...

Page 134: ...ler Ceiling type Test run Forced cooling operation Requirement Finish the forced cooling operation in a short time because it applies excessive strength to the air conditioner How to perform forced cooling operation 1 When TEMPORARY button is pushed for 10 seconds or more Pi sound is heard and the operation changes to a forced cooling operation After approx 3 minutes a cooling operation starts for...

Page 135: ...operation using Start Stop Function of the Indoor Unit from Outdoor Unit in the Service Support Function section Check power voltage of the main power supply Check the cable size of the power supply Check the temperature load of the indoor outdoor units Check the pipe length and refrigerant amount Check the operating Hz of the compressor Check the operation of the outdoor fans Check for abnormal s...

Page 136: ...es with the expected system capacity Check No of outdoor units Set the rotary switches SW01 SW02 SW03 on the interface P C board of the header unit to 1 3 3 Then No of outdoor units connected to the system is displayed on 7 segment display A Check that this display surely matches with the expected No of outdoor units Check No of indoor units No of units with cooling thermostat ON Set the rotary sw...

Page 137: ...riteria for operating pressure Criteria after 15 minutes or more has passed since operating started g n i t a e H g n i l o o C e d o m g n i t a r e p O Indoor temperature C 18 32 15 25 Outdoor temperature C 25 35 5 10 Pressure High pressure MPa 2 0 3 7 2 5 3 3 Low pressure MPa 0 5 0 9 0 5 0 7 136 Outdoor unit MMY MAP 0806 1006 1206 14B6 10A6 12A6 1406 1606 18B6 14A6 16A6 1806 2006 2206 Current v...

Page 138: ...or is being detected is displayed on 7 segment display B If there are multiple indoor address in which error is being detected they are successively exchanged and displayed When SW05 is turned on again the display returns to display of No of units After check return the rotary switches SW01 SW02 SW03 on the interface P C board of the header unit to 1 1 1 No of misconnected indoor units This check ...

Page 139: ...2 SW03 to 2 7 1 and press SW05 for 2 seconds or more Release Return SW01 SW02 SW03 to 1 Section A C H Section B 00 00 is displayed on Section B for 5 seconds 5 Individual start Starts the specified indoor unit Notes The contents follow to the setup of remote controller The other indoor units keep the status as they are Setup Set SW01 to 16 set SW02 and SW03 to address No 1 to 64 to be started and ...

Page 140: ...er at the indoor side before power ON of outdoor unit Set SW01 SW02 SW03 on the interface P C board of the header unit to 2 5 1 C is displayed on 7 segment display A Test run is displayed on the remote controller of the indoor unit to be operated Check that C is displayed on 7 segment display B on the interface P C board of the header unit Press SW04 on the same board for 2 seconds or more Return ...

Page 141: ...e board for 2 seconds or more Test run is displayed on the remote controller of the indoor unit to be operated Check that H is displayed on 7 segment display B on the interface P C board of the header unit Set SW01 SW02 SW03 on the interface P C board of the header unit to 2 6 1 H is displayed on 7 segment display A Be sure to turn on power at the indoor side before power ON of outdoor unit Return...

Page 142: ...or 2 seconds or more on the P C board Test run is displayed on the remote controller of the indoor unit to be operated Check that 7 segment display B on the interface P C board of the header unit changed to C Match SW01 SW02 SW03 on the interface P C board of the header unit to 2 5 1 7 segment display A changes to F Be sure to turn on power of the indoor unit and then turn on power supplies at out...

Page 143: ...is case operation ready or operation mode controlled is displayed on the remote controller If the discharge temperature does not change though COOL or HEAT has been set up from the remote controller misconnection is considered Press SW04 on the same board for 2 seconds or more The indoor unit to be started operates Press the push switch SW05 on the interface P C board of the header unit for 2 seco...

Page 144: ...tch SW04 on the same board for 2 seconds or more If pressed continuously for 10 seconds or more the operation changes to the individual test operation Match the rotary switches on the interface P C board of the header unit to the following table If a check code is already displayed with SW01 SW02 SW03 being 1 1 1 return the status to normal one according to troubleshooting and then execute a test ...

Page 145: ...buttons simultaneously for 4 seconds or more 2 Using buttons set CODE No to FF 3 The display in Section A in the following figure is counted with interval of 5 seconds as 0005 0004 0003 0002 0001 0000 When the count arrives 0000 the check code is cleared However counting from 0005 is repeated on the display 4 When button is pushed the status returns to the normal status Check code clearing in indo...

Page 146: ... check code detection is performed again Method 1 Be sure to reset power of both the outdoor and the indoor units 2 Turn on the power of the indoor unit prior to the power of the outdoor unit If the power is turned on in reverse order a check code E19 No of header unit error is output NOTE After power reset it requires usually 3 minutes to power on due to the initial communication of the system In...

Page 147: ...rn on the power of the indoor unit prior to the power of the outdoor unit Set the display select switches on the interface P C board of the header unit as follows Set SW01 SW02 SW03 to 2 4 1 Press the push switch SW04 on the same board for 2 seconds or more Checking display of the connected remote controller flashes Press the push switch SW05 on the interface P C board of the header unit for 2 sec...

Page 148: ... the outdoor unit set the DIP switch SW12 bit1 to OFF SW12 bit2 to OFF and short circuit CN30 PMV1 Close fully On the interface board of the outdoor unit set the DIP switch SW12 bit1 to OFF SW12 bit2 to OFF and short circuit CN31 PMV3 Open fully On the interface P C board of the outdoor unit set the DIP switch SW12 bit1 to ON SW12 bit2 to OFF and shortcircuit CN30 PMV3 Close fully On the interface...

Page 149: ... is exchanged just when the number of SW02 has been changed on the other hand the solenoid valve output is exchanged when SW02 has been kept with the same number for 5 seconds or more NOTE 2 The mark O in the table indicates that the corresponding solenoid valve is forcedly turned on NOTE 3 The mark in the table indicates that ON OFF of the solenoid valve is controlled based upon the specification...

Page 150: ...the setup number of the switches SW02 and SW03 7 segment display B and the fan mode are changed Mode output pattern of the fan is as follows Clear This function is cleared by one of the following operations 1 When SW01 setting number was changed to other number 2 Press switch SW05 was pressed for 2 seconds or more SW02 SW03 7 segment display B Fan mode 1 4 63 63 2 62 62 3 61 61 4 60 60 5 59 59 6 5...

Page 151: ...s or more 3 E 1 is displayed on 7 segment display A 4 The fan of the outdoor unit in which problem occurred starts operation within approx 10 seconds after E 1 was displayed In case to operate the fans in all the normal outdoor units 1 Check that the switches SW01 SW02 SW03 on the interface P C board in the header unit are set to 1 1 1 2 Press the push switches SW04 and SW05 at the same time for 2...

Page 152: ...1 second or more The mode changes to the TO sensor value fix manual mode 3 As shown in the following table TO sensor value can be fixed by setting the rotary switch SW02 on the interface P C board Clear Return SW01 SW02 SW03 on the interface P C board in the outdoor unit to 1 1 1 NOTE If operated with TO sensor fixed by this function the system control operation of the air conditioner may not be b...

Page 153: ...n u f F F O N O p o t s t r a t s e v i t c e l l o c r o o d n I H C 7 n o i t c n u f n w o d p m u P n o i t c n u f n o i t a r e p o y r e v o c e r t n a r e g i r f e r r o o d t u O d r 1 1 Check code clear function r E 6 1 2 1 16 3 H r Solenoid valve forced open close function 2 4 7 F d Fan forced operation function 2 15 t o Outside temperature sensor manual adjustment function 16 1 16 1 ...

Page 154: ...the leaks are being detected It also can be confirmed by remote control monitor function Refer to 7 7 12 Monitor function of remote controller switch 2 Clearing the initial value If the system is changed e g indoor units are increased replaced outdoor units are moved or refrigerant is refilled increased it is necessary to clear the initial value that had been saved Make sure that the compressor ha...

Page 155: ...neously for 4 seconds or more to call up the service monitor mode The service monitor goes on and temperature of the CODE No 00 is firstly displayed 2 Push the temperature setup buttons to select the CODE No to be monitored For displayed codes refer to the table next page 3 Push button to determine the item to be monitored Then monitor the sensor temperature or operation status of indoor unit and ...

Page 156: ...6A 7A 5B 6B 7B 5D 6D 7D 5E 6E 7E 5F 6F 7F HP Unit Outdoor unit individual data 3 5 90 Heating cooling recovery controlled 0 Normal 1 Recovery controlled 0010 Heating recovery controlled 0001 Cooling recovery controlled 91 Pressure release 0 Normal 1 Release controlled 0010 Pressure release controlled 92 CODE No Data name Display format Remote controller display example Discharge temperature releas...

Page 157: ...er input to the outdoor unit You should decide whether to make use of the functions of the auto address setup and test operation at its own responsibility and also be sure to confirm notices in the Operating Manual before performing the test operation If you want to disable the functions of the auto address setup and the test operation perform the following operations Switch setting of some functi...

Page 158: ...roblem refer to the Operation Manual of SMMS WAVE TOOL FOR SMARTPHONE Trademark Android is a trademark or registered trademark of Google Inc QR code is a trademark or registered trademark of DENSO WAVE Inc Push switch 7 segment display SW01 SW02 SW03 SW04 A B nF c Er Abnormal nF c 00 Normal 2 1 1 1 U 1 Return the switch Step Rotaly switch NFC I F board communication 1 2 16 14 Push switch 7 segment...

Page 159: ...lt in fire Connect the demand connecting wires so that they do not come into contact with the refrigerant cycle parts or refrigerant pipes Wire breakage or water intrusion may cause electric shock or fire Do not screw the DRED signal receiver directly to the outdoor unit The screw may damage the internal parts and cause an electric shock fire or refrigerant leak CAUTION Wear heavy gloves during th...

Page 160: ...es If the demand connecting wires contain DRED terminal block connections confirm to fix it so that DRED terminal block connections comes to the left side from the cord clamp DRED DRM3 DRM2 DRM1 COM DRED terminal block connections Cord clamp Demand response interface Communication wires Locally procured Demand connecting wires SHIELD TO INDOOR UNIT 159 ...

Page 161: ... be the air conditioner having gone thermostats OFF Could it just be the air conditioner operating in fan mode or put on the timer Could it just be the system going through initial communication 2 An indoor fan would not start Could it just be cold air discharge prevention control which is part of heating 3 An outdoor fan would not start or would change speed for no reason Could it just be cooling...

Page 162: ... TCJ error Heat exchanger temperature sensor TCJ has been open short circuited T L A 2 0 F Indoor heat exchanger temperature sensor TC2 error Heat exchanger temperature sensor TC2 has been open short circuited T L A 3 0 F Indoor heat exchanger temperature sensor TC1 error Heat exchanger temperature sensor TC1 has been open short circuited T L A 0 1 F Room air temperature sensor TA TSA error Room a...

Page 163: ...rollers have been set as master remote controller in two remote controller control alarm and shutdown for header unit and continued operation for follower unit Check code Display of receiving unit Typical problem site Description of problem TCC LINK central control Outdoor 7 segment display Indicator light block Sub code Flash C05 No indication when main remote controller also in use Faulty centra...

Page 164: ...ted to other outdoor units E25 E25 Duplicated follower outdoor address There is duplication in outdoor addresses set manually E26 Address of outdoor unit from which signal is not received normally E26 Signal lack of outdoor unit Follower outdoor unit initially communicating normally fails to do so reduction in number of follower outdoor units connected r o r r e t i n u r e w o l l o f r o o d t u...

Page 165: ...g installation error or detachment of outdoor discharge temperature sensor TD2 has been detected H16 01 TK1 oil circuit error 02 TK2 oil circuit error 04 TK4 oil circuit error 05 TK5 oil circuit error H16 Oil level detection circuit error No temperature change is detected by temperature sensor for oil level detection TK1 TK2 TK4 TK5 despite compressor having been started M I S 4 0 L 4 0 L Duplicat...

Page 166: ...s been shutdown in one refrigerant line due to detection of overflow detected by indoor unit T L A 3 1 P 3 1 P Outdoor liquid backflow detection error State of refrigerant cycle circuit indicates liquid backflow operation P15 01 TS condition 02 TD condition n o i t c e t e d k a e l s a G T L A 5 1 P Outdoor suction temperature sensor TS1 detects sustained and repeated high temperatures that excee...

Page 167: ...H03 Current detection circuit error Abnormal current is detected while inverter compressor is turned off P04 01 Compressor 1 02 Compressor 2 T L A 4 0 P Activation of high pressure SW High pressure SW is activated P07 01 Compressor 1 02 Compressor 2 T L A 7 0 P Heat sink overheating error Temperature sensor built into IPM TH detects overheating or has been short circuited P22 0 Element short circu...

Page 168: ...de by pressing the buttons simultaneously and holding for at least 4 seconds The letters SERVICE CHECK light up and the check code 01 is displayed indicating the error history This is accompanied by the indoor unit No to which the check code history is related and a check code 2 To check other check code history items press the button to select another check code Check code 01 latest Check code 04...

Page 169: ...ioner is in operation or shut down 1 Push the buttons simultaneously and hold for at least 4 seconds 2 The letters SERVICE CHECK light up and the check code 01 is displayed 3 When a group No is selected blinking if there is an check code history the UNIT No and the latest check code history information are displayed alternately During this procedure the temperature setting feature is unavailable 4...

Page 170: ...nits connected overloading E19 Error in number of outdoor header units E20 Detection of refrigerant piping communication error during automatic address setting E23 Faulty transmission in outdoor outdoor communication E25 Duplicated follower outdoor address E26 Faulty reception in outdoor outdoor communication Signal lack of outdoor unit E28 Outdoor follower unit error E31 IPDU communication error ...

Page 171: ... low pressure sensor Ps reading Protective shutdown of outdoor unit H07 Abnormal drop in oil level H08 Error in temperature sensor for oil level detection circuit TK1 TK2 TK4 or TK5 H15 Wiring installation error or detachment of outdoor discharge temperature sensor TD2 H16 Oil level detection circuit error Error in outdoor unit TK1 TK2 TK4 or TK5 circuit L03 Duplicated indoor group header unit L05...

Page 172: ...run in progress Setting incompatibility automatic cooling heating setting for model incapable of it and heating setting for cooling only model t l u a f f o e s u a C e d o c k c e h C k c o l b t h g i L Operation Synchronized blinking Timer Ready Operation Timer Synchronized blinking Ready Alternate blinking Operation Timer Ready 171 ...

Page 173: ...ation error detected at indoor end Stop of corresponding unit There is no communication from remote controller including wireless or network adaptor Check remote controller and network adaptor wiring E04 Indoor unit Indoor outdoor communication circuit error detected at indoor end Stop of corresponding unit Indoor unit is not receiving signal from outdoor unit Check order in which power was turned...

Page 174: ... progress Outdoor automatic address setting is started while automatic address setting for indoor units is in progress Perform automatic address setting again after disconnecting communication cable to that refrigerant line E15 E15 I F Indoor unit not found during automatic address setting All stop Indoor unit cannot be detected after indoor automatic address setting is started Check connection of...

Page 175: ... to other outdoor units for at least 30 seconds continuously Check power supply to outdoor units Is power turned on Check connection of tie cables between outdoor units for bad contact or broken wire Check communication connectors on outdoor P C boards Check for defect in outdoor P C board I F Check termination resistance setting for communication between outdoor units E25 E25 I F Duplicated follo...

Page 176: ...teristics of TC1 sensor Check for defect in indoor P C board F04 F04 I F TD1 sensor error All stop Sensor resistance is infinity or zero open short circuit Check connection of TD1 sensor connector Check resistance characteristics of TD1 sensor Check for defect in outdoor P C board I F F05 F05 I F TD2 sensor error All stop Sensor resistance is infinity or zero open short circuit Check connection of...

Page 177: ...ntinuously provides temperature reading higher than indicated by TL1 by at least specified margin for 3 minutes or more Check installation of TE1 and TL1 sensors Check resistance characteristics of TE1 and TL1 sensors Check for outdoor P C board I F error F16 F16 I F Outdoor pressure sensor wiring error Pd Ps All stop Readings of high pressure Pd sensor and low pressure Ps sensor are switched Outp...

Page 178: ...mpressor system wiring particularly for open phase Check connection of connectors terminals on A3 IPDU P C board Check conductivity of case heater Check for refrigerant problem inside compressor Check for defect in outdoor P C board A3 IPDU Check outdoor MG CTT H03 H03 01 Compressor 1 side 02 Compressor 2 side IPDU Current detection circuit error All stop Current flow of at least specified magnitu...

Page 179: ...ection All stop Sensor resistance is infinity or zero open short circuit Check connection of TK1 sensor connector Check resistance characteristics of TK1 sensor Check for defect in outdoor P C board I F All stop Sensor resistance is infinity or zero open short circuit Check connection of TK2 sensor connector Check resistance characteristics of TK2 sensor Check for defect in outdoor P C board I F A...

Page 180: ...r Check resistance characteristics of TK2 sensor Check for connection error involving TK1 TK2 TK4 and TK5 sensors Check for clogging in oil equalizing circuit capillary and faulty operation in check valve Check for refrigerant entrapment inside compressor I F No temperature change is detected by TK4 despite compressor having been started Check for disconnection of TK4 sensor Check resistance chara...

Page 181: ... unit Indoor group addresses not set Stop of corresponding unit Address setting has not been performed for indoor units Check indoor addresses Note This code is displayed when power is turned on for the first time after installation L09 Indoor unit Indoor capacity not set Stop of corresponding unit Capacity setting has not been performed for indoor unit Set indoor capacity DN 11 L10 L10 I F Outdoo...

Page 182: ...evice 2 Check for defect in indoor P C board When external device is not connected to CN80 connector 1 Check for defect in indoor P C board L31 I F Extended IC error Continued operation There is part failure in P C board I F Check outdoor P C board I F P01 Indoor unit Indoor fan motor error Stop of corresponding unit Check the lock of fan motor AC fan Check wiring P03 P03 I F Discharge temperature...

Page 183: ...uence All stop Open phase is detected when power is turned on Inverter DC voltage is too high overvoltage or too low undervoltage Check for defect in outdoor P C board I F 01 Compressor 1 side 02 Compressor 2 side Inverter DC voltage Vdc error compressor MG CTT error P07 P07 01 Compressor 1 side 02 Compressor 2 side IPDU I F Heat sink overheating error All stop Temperature sensor built into IPM TH...

Page 184: ... least 10 minutes is repeated four times or more TS error judgment criterion In cooling operation 60 C In heating operation 40 C Check for insufficiency in refrigerant quantity Check outdoor service valves gas side liquid side to confirm full opening Check PMVs PMV1 3 for clogging Check resistance characteristics of TS1 sensor Check for defect in 4 way valve Check SV4 circuit for leakage 02 TD con...

Page 185: ...ration Pd sensor detects pressure equal to or greater than 3 85 MPa During heating operation Pd sensor detects pressure equal to or greater than 3 6 MPa Check for defect in Pd pressure sensor Check service valves gas side liquid side to confirm full opening Check for defect in outdoor fan Check for defect in outdoor fan motor Check outdoor PMV PMV1 3 4 for clogging Check indoor outdoor heat exchan...

Page 186: ...n of fan motor connector Check for defect in fan IPDU P C board Check fan motor Check for defect in fan IPDU Check power voltage of the main power supply Check for defect in fan IPDU Check connection of fan IPDU P C board Sub code 0 Fan IPDU over current protection circuit Flow of current equal to or greater than the specified value is detected during startup of the fan Sub code 1 Fan IPDU positio...

Page 187: ...for defect in central control communication line Check terminator resistor setting Check power supply for devices at other end of central control communication line Check defect in P C boards of devices at other end of central control communication line 2 1 C General purpose device I F Batch alarm for general purpose device control interface Continued operation Error signal is input to control int...

Page 188: ...ed If there is any loose connector tighten it with a pair of pliers etc before connecting the lead How to Check Resistance of Compressor Winding 1 Turn off the power supply 2 Remove compressor leads from the compressors 3 With each compressor check the phase to phase winding resistances and winding to outdoor cabinet resistance using a multimeter Earth fault It is normal if the winding to outdoor ...

Page 189: ... the remote controller and indoor units is connected properly Is there no disconnection or connector contact error on harness out of terminal block of indoor unit Is a group control operation Is power of each indoor unit turned on Is power applied to remote controller AB terminals Approx DC18V Is setup of two remote controllers without header remote controller Correct inter unit cable of remote co...

Page 190: ...unit wire normal Is connector connection from U1 U2 terminals of indoor outdoor inter unit wire normal Is the terminator resistor setup of outdoor unit normal Is power applied to fuse F03 on indoor P C board Is address setup correct Is there no noise etc Is connection of CN40 connector on indoor P C board normal Is connection of CN01 connector on outdoor I F P C board normal Is power of indoor uni...

Page 191: ...tdoor unit correct Is inter unit wire U1 U2 between indoor and outdoor short circuited Is connection of inter unit wire between indoor and outdoor correct Is there no error on power wire to outdoor unit Is there noise source Is F400 fuse on I F P C board opened Correct setup of terminator resistor Correct wire connection Correct communication line Set up indoor address again Correct communication ...

Page 192: ...re no noise source Set up address again after resetting power supply Is there any trouble on power line Are U1 U2 U3 and U4 connectors connected Set up one controller as the header and the other follower Remote controller address connector Correct communication line Correct connection of connector Correct connection of connector Correct power wire Set up address again after resetting power supply ...

Page 193: ...s of all indoor units turned on Check indoor address Is No of connected indoor units correct Is setup of indoor units HP correct Is total capacity of connected indoor units correct For a service P C board check outdoor HP setup Set up jumper 9 10 11 and 12 Indoor capacity over has been detected during the backup operation Perform setup of no detection for capacity over 1 Correct remote controller ...

Page 194: ...re not communication lines U1 U2 between indoor and outdoor connected to multiple outdoor units Is communication line between indoor and outdoor connected to one unit per 1 system Is connection of CN03 connector on outdoor I F P C board normal Is not main power of outdoor unit turned off Did power failure occur Is there no noise source etc Is the terminator resistor between outdoor units turned on...

Page 195: ... Is communication line between outdoor units connected normally Is communication connector CN03 between follower outdoor units connected Clear the error and then start operation 1 Correct connection of connector Replace communication line I F P C board error I F P C board error Replace defective IPDU P C board Turn on the main power supply Correct connection of communication line Correct connector...

Page 196: ...ndoor P C board Defect Replace Check indoor main P C board Defect Replace Check indoor P C board Defect Replace See Indoor unit temperature sensor characteristics on 8 10 Sensor Characteristics See Indoor unit temperature sensor characteristics on 8 10 Sensor Characteristics See Indoor unit temperature sensor characteristics on 8 10 Sensor Characteristics This error code means detection of Open Sh...

Page 197: ...ection of circuit for connection of connector TL1 sensor CN523WHI TL2 sensor CN524 GRY TL3 sensor CN902 PNK and characteristics of sensor resistance value See Outdoor unit temperature sensor characteristics on 8 10 Sensor Characteristics If sensor is normal replace outdoor I F P C board This error code means detection of Open Short of TO sensor Check disconnection of circuit for connection of conn...

Page 198: ...istics of TOA sensor resistance value normal Correct connection of connector Replace T OA sensor Check indoor P C board Defect Replace See Indoor unit temperature sensor characteristics on 8 10 Sensor Characteristics Yes Yes No No F18 Check code Check code name Indoor TRA sensor error Cause TRA sensor Open Short sensor connector on indoor P C board normally connected Is TRA Are characteristics of ...

Page 199: ...is repeated SET DATA is displayed on remote controller SET DATA disappears LED D02 1Hz flashes for approx 10 seconds on indoor unit P C board Reboot Reset Outdoor EEPROM error 1 Outdoor unit power error Voltage noise etc 2 Outdoor I F P C board error Is there any trouble of outdoor unit power supply Check power voltage and line Correct power line Check external noise etc Check I F P C board F24 Ch...

Page 200: ...of current 2 Check connection wiring Check operation of MG CTT Check the short circuit of MG CTT Yes No Yes No 380 415V 10 Yes No Yes No Yes H01 V U W Cause Check code Check code name Is power voltage of outdoor unit normal Does voltage drop occur when other compressor starts Is winding resistance between phases of corresponding compressor normal Note 1 Is not it an abnormal overload Is connection...

Page 201: ...eck refrigerant stagnation in compressor Correct miswiring and misinstallation TK1 CN531 black TK2 CN532 green TK4 CN534 yellow TK5 CN535 red No See Outdoor unit temperature sensor characteristics on 8 10 Sensor Characteristics No No No Yes Yes Yes Yes No No Yes No Yes Check with miswiring check function of outdoor unit Yes No No Yes No Yes No Yes Yes No No Cleaning Cleaning H06 Cause Check code C...

Page 202: ...sensor normal Correct miswiring misinstallation TD1 CN502 white TD2 CN503 pink No Yes Is TD1 sensor installed correctly Correct installation of sensor Check I F P C board Sensor error Replace the sensor Yes No H03 Cause Check code Check code name Current detective circuit system error 1 Wiring or connector connection error on A3 IPDU P C board 2 A3 IPDU P C board error Sub code 01 Compressor 1 02 ...

Page 203: ...or multiple outdoor unit system Turn off the power supply take off connector of SV3A valve and then start a test operation after power ON Check the temperature change at secondary side of SV3A valve during operation 1 in the figure If temperature is raised leakage occurs in the SV3A valve Replace SV3A valve b Leakage check for SV3C valve Turn off the power supply take off connector of SV3C valve a...

Page 204: ...akage check for SV3C valve While outdoor unit is operating set up SW01 02 03 2 1 3 7 segment display Hr and push SW04 for 2 seconds or more Set up SW02 8 and turn on SV3C valve 7 segment display Hr 3 C If temperature does not change up clogging of valve or strainer is considered 2 in the figure 4 a Clogging check for oil equalization circuit Drive the outdoor unit Drive all compressors in the unit...

Page 205: ...6 Check code Cause Check code name Oil level detection circuit error TK1 temperature detective circuit error Sub code 01 1 Coming off of TK1 sensor miswiring characteristics error of resistance value 2 Oil equalization circuit error Check valve capillary clogging strainer clogging 3 Refrigerant stagnation in the compressor shell Is not TK1 sensor detached Is there no miswiring or misinstallation o...

Page 206: ...considered After resetting the power See Outdoor unit temperature sensor characteristics on 8 10 Sensor Characteristics TK2 Capillary tube Strainer Comp 2 inverter Check valve Yes Yes Yes No Check the clogging of SV3E valve No No No error Error H16 Check code Cause Check code name TK4 temperature detective circuit error Sub code 04 1 Coming off of TK4 sensor miswiring characteristics error of resi...

Page 207: ...ompressor shell Is not TK4 sensor detached Is there no miswiring or misinstallation on TK1 TK2 TK4 TK5 sensors Are characteristics of TK4 sensor resistance value normal Correct installation of sensor Sensor error replace Check I F P C board Correct miswiring misinstallation TK1 CN531 black TK2 CN532 green TK4 CN534 yellow TK5 CN535 red See Outdoor unit temperature sensor characteristics on 8 10 Se...

Page 208: ...checking on the remote controllers finished 2 If the group configuration and address are normal when power has been turned on the mode automatically shifts to address setup mode For setting up addresses again refer to Address setup Check code name Duplicated indoor header units Cause There are two or more indoor header units in a group during group control Check code name Duplicated setup of outdo...

Page 209: ...se Check code I F P C board A ssy service for the outdoor unit is common to this series A setup for model selection different from that for P C board with trouble is necessary Set up a model based upon the P C board A ssy exchange procedure Cause Indoor unit address is unset Check code name Indoor group address unset Cause Indoor unit s capacity is unset Check code name Indoor capacity unset On th...

Page 210: ...No Cause Check code Is jumper setup of outdoor I F P C board correct Check jumpers 9 10 11 and 12 Is communication connector between IPDU and I F P C board connected Is there no disconnection of communication line between IPDU and I F P C board Is there voltage fluctuation between 4 and 5 pins of CN600 on I F P C board Measurement by tester DC0 to 5V 5 pin GND Is there voltage fluctuation between ...

Page 211: ...ooling operation Cooling To B Heating To C Reset power supply and start a test operation corresponded to the season Is outdoor PMV normal 1 Connector connection 2 Cabling 3 Coil 4 Valve body 5 Outdoor I F P C board Yes Yes Yes No Yes No No No Yes No P03 Cause Check code Check code name Discharge temp TD1 error Are service valve of gas and liquid sides fully opened Open service valve fully Repair o...

Page 212: ...rews Clear clogging Check A3 IPDU P C board Yes Yes Yes No No Yes No Yes No No No No No Yes No Yes Yes Yes Yes Yes Yes No No C A Is SV2 circuit normal Is SV4 circuit normal Does heating indoor fan normally operate Are connector connection condenser fan motor and fan normal Is connector connection and coil normal Is there clogging on any valve Are characteristics of TC2 and TCJ sensor resistance va...

Page 213: ... type AP007 to AP030 Approx 70 to 100Ω AP036 to AP056 Approx 35 to 50Ω 2 way Cassette type AP007 to AP015 Approx 70 to 100Ω AP018 to AP030 Approx 30 to 70Ω AP036 to AP056 Approx 20 to 50Ω 1 way Cassette type Approx 30 to 70Ω Ceiling type AP015 to AP027 Approx 30 to 70Ω AP036 to AP056 Approx 20 to 50Ω Wall and concealed duct types Approx 15 to 35Ω 2 Check resistance value of fan motor position dete...

Page 214: ...s No Yes No Yes Yes P13 Check code Check code name Outdoor liquid back detection error Cause 1 PMV1 PMV3 PMV4 error 2 Pd sensor Ps sensor error 3 Clogging of SV2 circuit 4 Clogging of SV3B circuit and or balance pipe 5 Leakage at a check valve on a main discharge pipe 6 Outdoor I F P C board error Are connections of outdoor PMV1 PMV3 PMV4 connectors correct Are operations of outdoor PMV1 PMV3 PMV4...

Page 215: ... installed correctly Is SV42 circuit sealed 2 correctly no leakage Yes Yes No No No Yes No No Yes P15 Cause Check code Check code name Gas leak detection TD condition Sub code 02 1 Outdoor unit service valve closed 2 Outdoor PMV error 3 TD sensor error 4 SV4 circuit error 5 Refrigerant shortage clogging refrigerant circuit Are service valves of gas and liquid sides fully opened Open service valves...

Page 216: ...d 3 are different check I F P C board Is there any interference of heat exchanging of outdoor unit 1 Heat exchanger clogging 2 Air short circuit Connectors PMV1 CN300 PMV3 CN302 PMV4 CN303 Yes Is outdoor PMV normal 1 Connector connection 2 Wiring 3 Coil 4 Valve body 5 Outdoor I F P C board Yes No Yes No Yes No No No Yes No Yes P19 Sub code Detected outdoor unit No Cause Check code Check code name ...

Page 217: ...an IPDU Yes Yes No No No No Yes No Yes Yes No Yes Yes Yes No No Yes No C Yes No Heating operation Does heating indoor fan normally operate Is indoor PMV normal Is check valve of main discharge pipe normal Is there clogging in any valves Is SV5 circuit normal Are any indoor units in different refrigerant circuit connected Are characteristics of sensor TC2 and TCJ resistance normal Is connector conn...

Page 218: ...or error Replace Compressor error Replace Check A3 IPDU P C board Failure Replace When the header unit of the group detected error E03 L03 L07 or L08 the follower unit of the group displays P31 error and stops There are no check code display and alarm record of the main remote controller Yes No Yes No Yes No Yes No P26 Cause Check code Check code name IPM short circuit protection error 1 Outdoor u...

Page 219: ...nd section of the 7 segment display B U1 OOO OOO Check code To check the check code set the rotary switches SW01 SW02 SW03 to 1 1 1 If there is a sub code the display alternates between the check code OOO 3 seconds and the sub code OOO 1 second 2 Check the check code and follow the applicable diagnostic procedure 3 If the 7 segment display shows U1 E28 there is an error in a follower unit Press th...

Page 220: ...overy in cooling C1 Normal C B Refrigerant recovery in heating H1 Normal H 11 Automatic addressing A Ad B During automatic addressing FF Normal 12 Power peak cut A dU B Normal During 50 90 capacity operation _50 _90 While control is based on BUS line input E50 E90 13 B A s u t a t s l o r t n o c l a n o i t p o s y a l p s i D t u p n i d r a o b C P l o r t n o c l a n o i t p O Operation mode s...

Page 221: ...ng of SW05 restores normal display 6 Outdoor fan mode A FP B Mode 0 to 63 0 to 63 7 Compressor backup A C b B Displays compressor backup setting status Normal Compressor No 1 backup 1 Compressor No 2 backup 1 8 A B 9 Displays control output status of solenoid valve A B 1 H 4 way valve ON 0 H 4 way valve OFF 10 0 0 1 2 SV2 ON SV51 OFF SV52 OFF 0 1 0 2 SV2 OFF SV51 ON SV52 ON 1 0 0 2 SV2 OFF SV51 OF...

Page 222: ...or 3 seconds respectively Letter symbol t S 1 Data is displayed in Data TS3 sensor data Data with negative value is displayed as Letter symbol t S 3 Data TE1 sensor data Letter symbol t E 1 Data TE2 sensor data Letter symbol t E 2 Data TL1 sensor data Letter symbol t L 1 Data TL2 sensor data Letter symbol t L 2 Data TL3 sensor data Letter symbol t L 3 Data TO sensor data Letter symbol t o Data SW0...

Page 223: ...ation command A U SW03 setting No 1 Outdoor unit No U2 to U3 B Indicates which compressor is ON Any unconnected compressors is represented by B 1 0 N O s i 1 o N r o s s e r p m o c n e h W 0 1 N O s i 2 o N r o s s e r p m o c n e h W 5 Fan operation mode A U SW03 setting No 1 Outdoor unit No U2 to U3 B At rest F 0 In mode 63 F 6 3 6 Release signal A U SW03 setting No 1 Outdoor unit No U2 to U3 B...

Page 224: ...32 7 segment display section A 01 16 17 32 33 48 5 Display of Indoor Unit Information Displayed on Header Unit Only Note Indoor address No is selected by setting SW02 and SW03 and displayed on 7 segment display section A 6 Display of Outdoor EEPROM Writing Error Code Displayed on Header Unit Only The latest error code written in the EEPROM of each outdoor unit is displayed This function is used to...

Page 225: ...When checking is completed revert the SW01 SW02 SW03 setting to 1 1 1 2 Oil Level Judgment Results Display example Displayed digit Judgmen n o i t p i r c s e D t l u s e r t O Normal The amount of oil in the compressor is sufficient 1 2 Low level The amount of oil in the compressor is insufficient Both 1 and 2 stand for insufficiency If this result persists the system will turn itself off in a pr...

Page 226: ... switching when indoor water overflow error detected OFF Entire system stops ON System operation continues Room which trouble occurred only stops OFF SW16 DIP SW 4 bit bit 1 Option function Output exchange of external output P C boa According to the following setting contents OFF SW14 DIP SW 4 bit bit 1 Line address setup OFF bit 1 bit 2 OFF OFF Compressor operation output ON OFF bit 2 OFF bit 2 O...

Page 227: ...MAKE signal or 4 core wire Successive MAKE or Pulse signal 2 core wire Successive MAKE signal O Approx 75 Normal The mode is changed a mode which selected the operation mode of the indoor unit at not selected side Approx 60 J04 O Upper limit setup of demand capacity command in corresponding indoor during saving operation in indoor 4 When you replace the board with a service board be sure to cut th...

Page 228: ...be used in the Function setup switching table 1 3 4 2 SW16 ON 1 2 SW30 ON 1 3 4 2 SW17 ON 1 3 4 2 SW11 ON 1 3 4 2 SW12 ON 1 3 4 2 SW13 ON 1 3 4 2 SW14 ON 1 3 4 2 SW06 ON 1 3 4 2 SW07 ON 1 3 4 2 SW09 CN30 CN31 CN32 Interface P C board ON 1 3 4 2 SW10 ON 227 ...

Page 229: ... Oil level low detection and protection H07 Oil level low Reducer I Corresponding unit Oil level detection circuit error Oil level low detection and protection H16 05 H07 Oil circuit error Oil level low Oil level low w o l l e v e l l i O 7 0 H n o i t c e t o r p d n a n o i t c e t e d w o l l e v e l l i O t i n u g n i d n o p s e r r o C J r o t u b i r t s i d n r u t e r l i O r o r r e t i...

Page 230: ...h High pressure switch Check valve Check valve Compressor 1 Inverter Oil Header Liquid side Service valve Gas side Service valve Balance pipe Service valve Sub cool heat exchanger SV SV52 Reducer FP Compressor 2 Inverter SV Solenoid valve Capillary tube Check valve Check joint Strainer Temperature sensor Symbol Distributor Reducer A H G K I J E F D C B 229 Outdoor unit 8 10 12 14HP Model MMY MAP08...

Page 231: ...w Reducer I Corresponding unit Oil level detection circuit error Oil level low detection and protection H16 05 H07 Oil circuit error Oil level low Oil level low w o l l e v e l l i O 7 0 H n o i t c e t o r p d n a n o i t c e t e d w o l l e v e l l i O t i n u g n i d n o p s e r r o C K r o t u b i r t s i d n r u t e r l i O r o r r e t i u c r i c l i O 4 0 6 1 H r o r r e t i u c r i c n o i...

Page 232: ...cumlator Liquid Tank Liquid side Service valve Gas side Service valve Balance pipe Service valve Oil Header High pressure switch High pressure switch Reducer Fusible plug FP Sub cool heat exchange Compressor 1 Inverter Compressor 2 Inverter SV Solenoid valve Capillary tube Check valve Check joint Strainer Temperature sensor Symbol Distributor H G K I J F D C B A Outdoor Unit 10 12 14 16 18HP Model...

Page 233: ...w Reducer I Corresponding unit Oil level detection circuit error Oil level low detection and protection H16 05 H07 Oil circuit error Oil level low Oil level low w o l l e v e l l i O 7 0 H n o i t c e t o r p d n a n o i t c e t e d w o l l e v e l l i O t i n u g n i d n o p s e r r o C K r o t u b i r t s i d n r u t e r l i O r o r r e t i u c r i c l i O 4 0 6 1 H r o r r e t i u c r i c n o i...

Page 234: ... PMV3 4 way valve High pressure sensor Low pressure sensor Oil separator Accumlator Liquid Tank Oil Header High pressure switch High pressure switch Sub cool heat exchanger Fusible plug FP Liquid side Service valve Gas side Service valve Balance pipe Service valve SV Solenoid valve Capillary tube Check valve Check joint Strainer Temperature sensor Symbol Distributor Reducer Compressor 1 Inverter C...

Page 235: ...ance kΩ 10 C or below Resistance kΩ 10 C or above Resistance kΩ 10 C or below Resistance kΩ 10 C or above 10 15 25 5 20 0 10 20 30 40 50 60 70 10 0 Temperature C 80 90 100 20 30 100 150 50 33 8kΩ 49 1kΩ 10 0kΩ 3 3kΩ 200 Temperature C 200 0 10 20 5 15 0 40 30 20 10 70 80 90 100 110 120 130 50 60 100 150 50 0 Outdoor TS1 TS3 TE1 TE2 TL1 TL2 TL3 and TO sensors Temperature C 20 15 10 5 0 5 10 15 20 25...

Page 236: ...GND Black 4 5V Red 5V Red s P e d i s e r u s s e r p w o L d P e d i s e r u s s e r p h g i H 0 5 4 5V 0 3 92MPa 0 5 3 5V 0 0 98MPa 1 5 7 4 1 8 9 0 0 0 5 3 5 5 Low pressure side output voltage V a P M e r u s s e r P 4 15 3 92 Pressure MPa 4 5 4 73 0 5 0 High pressure side output voltage V 0 5 10 15 20 25 30 35 40 45 50 55 60 33 8 26 1 20 4 16 0 12 6 10 0 8 0 6 4 5 2 4 2 3 5 2 8 2 3 Temperature ...

Page 237: ... 38 8 26 1 20 4 16 0 12 6 10 0 8 0 6 4 5 2 4 2 3 5 2 8 2 3 1 9 1 6 1 4 1 2 Temperature C 10 15 5 20 0 30 20 10 0 10 20 30 40 50 60 70 80 90 100 100 150 50 200 0 10 15 5 20 0 30 20 10 0 10 20 30 40 50 60 70 80 90 100 100 150 50 200 0 Resistance kΩ 10 C or beiow Resistance kΩ 10 C or above Resistance kΩ 10 C or beiow Resistance kΩ 10 C or above Temperature C Temperature C Indoor TC1 sensor Indoor TC...

Page 238: ... 2 36 2 38 2 40 2 42 2 44 2 46 2 48 2 50 2 52 2 54 2 56 2 58 2 60 2 62 2 64 2 66 2 68 2 70 2 72 2 73 2 75 2 77 2 79 2 81 2 83 2 85 2 87 2 89 2 91 2 93 2 95 2 97 1 46 1 48 1 50 1 52 1 54 1 56 1 58 1 60 1 62 1 64 1 66 1 67 1 69 1 71 1 73 1 75 1 77 1 79 1 81 1 83 1 85 1 87 1 89 1 90 1 92 1 94 1 96 1 98 2 00 2 02 2 04 2 06 2 08 2 10 2 12 2 13 2 15 2 17 2 19 2 21 2 23 2 25 2 27 2 29 2 31 2 33 2 35 2 36...

Page 239: ...87 2 89 2 91 2 93 2 95 2 97 0 49 0 49 0 50 0 51 0 51 0 52 0 53 0 53 0 54 0 55 0 55 0 56 0 56 0 57 0 58 0 58 0 59 0 60 0 60 0 61 0 62 0 62 0 63 0 64 0 64 0 65 0 65 0 66 0 67 0 67 0 68 0 69 0 69 0 70 0 71 0 71 0 72 0 72 0 73 0 74 0 74 0 75 0 76 0 76 0 77 0 78 0 78 0 79 0 79 0 80 0 81 5 0 5 0 5 1 5 2 5 2 5 3 5 4 5 4 5 5 5 6 5 6 5 7 5 8 5 8 5 9 6 0 6 0 6 1 6 1 6 2 6 3 6 3 6 4 6 5 6 5 6 6 6 7 6 7 6 8 6...

Page 240: ...o one in the system single refrigerant line Note 4 It is prohibited to combine compressor backup operation and outdoor unit backup operation Note 5 When the chassis of different size are combined do not perform back up oueration with the large size chassis u k c a b f o d o h t e M t l u a f f o s t n e t n o C p operation Setting procedure 2 9 o t o G 2 e t o N e e s p u k c a b r o s s e r p m o...

Page 241: ...cted to the system 2 Set the DIP switches of SW06 provided on the interface P C board of the outdoor unit with the faulty compressor as shown in the table below SW06 Bit 1 Bit 2 Bit 3 Bit 4 F F O F F O F F O F F O g n i t t e s t l u a f e d y r o t c a F When compressor No 1 front left is faulty ON OFF OFF OFF When compressor No 2 front right is faulty OFF ON OFF OFF 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3...

Page 242: ...ng between Como IPDU and Fan IPDU as shown in the below CN21 CN23 CN21 CN23 CN21 CN23 CN21 CN23 Change the connection of wiring which is connected to the CN21 23 of Comp IPDU2 Change to CN21 of Comp IPDU1 from CN21 of Comp IPDU2 Change to CN23 of Comp IPDU2 from CN23 of Comp IPDU2 Change the connection of wiring which is connected to the CN21 23 of Comp IPDU2 Change to CN21 of Comp IPDU1 from CN21...

Page 243: ...ing which is connected to the CN21 23 of Comp IPDU1 Change to CN22 of Comp IPDU2 from CN21 of Comp IPDU1 Change to CN23 of Comp IPDU2 from CN23 of Comp IPDU1 Tighten two wirings together with screw terminal Change the connection of wiring which is connected to the CN21 23 of Comp IPDU2 Change to CN22 of Comp IPDU1 from CN21 of Comp IPDU2 Change to CN23 of Comp IPDU1 from CN23 of Comp IPDU2 Tighten...

Page 244: ...close the liquid pipe service valve 4 In case of fault in compressor electrical part I F P C board or IPDU P C board From this point on keep the power supply to the failed unit off In case of fault in refrigerating circuit or related part pressure sensor temperature sensor refrigerating cycle part or fan system part Disconnect the connector CN03 for outdoor outdoor communication BUS2 provided on t...

Page 245: ...tings needed to gain permission for backup operation from the header unit error clearance 1 Set SW01 02 03 on the interface P C board to 1 1 1 and confirm that U1 E26 dropping out of an outdoor unit is displayed on the 7 segment display 2 Set SW01 02 03 on the interface P C board to 2 16 1 Upon confirming that Er is displayed on the 7 segment display press SW04 and hold for 5 seconds or more 3 Er ...

Page 246: ...part Disconnect the connector CN03 for outdoor outdoor communication BUS2 provided on the interface P C board Selection of new header unit 5 Select a new header unit from the follower units on the basis of the following criteria If only one follower unit is connected select it as the header unit If two follower units are connected select the follower unit that is nearest to the failed header unit ...

Page 247: ...n on the power supply to protect the compressor by turning on the case heater When the power supply to the unit is turned on E19 error in the number of outdoor header units will be displayed on the 7 segment display However this will not cause any problems This is the end of header outdoor unit backup operation setting Check the operation 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2...

Page 248: ...tric circuit this function is not available In that case follow the procedure specified in the Outdoor Unit Backup Operation Setting section Work procedure 1 Turn off the power supply to all the units connected to the system Setup of failed outdoor unit Regardless of whether the failed outdoor unit is the header unit or a follower unit there is no difference in the setup procedure 2 Turn on Bits 1...

Page 249: ...fter a pump down operation do not perform any brazing until the residual gas in the heat exchangers is recovered Work procedure Turn on the power supply to the system at the source but leave the system switched off If the fault involves poor insulation of a compressor motor remove the motor leads before the power is turned on Setup of failed outdoor unit 1 Connect the check joint of liquid pipe an...

Page 250: ...it for pressure adjustment to 1 2 2 11 As the low pressure sensor output is displayed on the 7 segment display adjust the pressure to around 0 12 MPa by slowly closing the gas pipe service valve with checking pressure data 12 Compare the low pressure sensor outputs of the failed unit with that of the unit for pressure adjustment and wait until the two pressure readings become almost the same After...

Page 251: ...gas pipe service valve 8 Select outdoor unit with lowest unit No as outdoor unit for pressure adjustment Fully close balance pipes of all outdoor units other than unit for pressure adjustment and failed unit While monitoring low pressure sensor output adjust pressure to around 0 12 MPa by slowly closing gas pipe service valve When low pressure sensor output of failed outdoor unit falls below 0 10 ...

Page 252: ... joint and the low pressure side check joint using a gauge manifold and purge the manifold of air to recover refrigerant from the liquid tank and heat exchangers 2 Fully close the liquid pipe packed valve of the failed outdoor unit Leave the service valve of the gas pipe and the packed valve of the balance pipe fully open Setup of unit selected as header unit hereafter header outdoor unit 3 Set SW...

Page 253: ...ery device Be sure to measure the amount of recovered refrigerant This is necessary to determine how much additional refrigerant will be needed after the completion of the repair This is the end of the refrigerant recovery operation Set SW01 02 03 of the header unit back to 1 1 1 8 6 7 9 10 12 11 Approx 10 minutes after system startup fully close gas pipe service valve Select header unit as unit f...

Page 254: ...Unit Pump Down 2 Adjust the amount of refrigerant held by the system by removing some of it using a refrigerant recovery device etc Determine the amount of refrigerant to be removed according to the capacity of the failed outdoor unit See the table below Example If you are under repairing of a 16HP outdoor unit in the 50HP system combination of outdoor unit 18HP 16HP 16HP Amount of refrigerant to ...

Page 255: ...n from the three check joints shown in the diagram below liquid pipe discharge pipe and suction pipe SW12 CN30 PMV operation Bit 1 Bit 2 Bit 3 Bit 4 OFF OFF OFF OFF Short circuit PMV1 fully open for 2 minutes ON OFF OFF OFF Short circuit PMV3 fully opens for 2 minutes TD2 TE1 TK2 TK1 TD1 TK4 TO SV SV SV SV M TL1 SV SV SV TK5 TS3 TL3 Reducer SV3A SV2 SV3D SV42 SV41 SV3C PMV4 TS1 SV3B Fan Fan motor ...

Page 256: ...epairs it is not possible to recover all the refrigerant held by the system in the outdoor units It could cause a serious accident such as blow out or injury Be sure to perform refrigerant recovery using a refrigerant recovery device WARNING When detaching a pipe by heating with a burner at brazed joint take care as any oil left in the piping may burn in a momentary flash of fire when the brazed f...

Page 257: ...y compressor contained A cc by following the steps below 1 Amount of oil in faulty compressor A cc 0 A 1000 1 Adjust the amount of oil in the new compressor to 1000cc Lay the new compressor down and draw 900 cc of oil via the oil equalization pipe Notes Do not draw more than 900 cc of oil as it may cause damage to the compressor If the faulty compressor contained 500cc or less there may have been ...

Page 258: ...compressor down and draw 1900 A cc of oil via the oil equalization pipe 3 Amount of oil in faulty compressor A cc 1900 A 1 Adjust the amount of oil in the new compressor to A cc Insert a hose into the discharge pipe or oil equalization pipe of the new compressor and inject A 1900 cc of oil using a funnel etc Compressor 257 ...

Page 259: ... contained B cc by following the steps below 1 Combined amount of oil in faulty and normal compressors A B cc 0 A B 2000 1 Adjust the amount of oil in the two new compressors to 1000cc each total 2000cc Lay the compressors down and draw 900 cc of oil from each of them via their oil equalization pipes Notes Do not draw more than 900 cc of oil from a compressor as it may cause damage If the faulty c...

Page 260: ...A B cc 0 A B 2000 1 Adjust the amount of oil in the two new compressors to 1000cc each total 2000cc Lay the compressors down and draw 900 cc of oil from each of them via their oil equalization pipes Notes Do not draw more than 900 cc of oil from a compressor as it may cause damage If the faulty compressor contained 500cc or less there may have been a problem with the oil equalization circuit etc P...

Page 261: ...e normal compressor contained B cc by following the steps below 1 Combined amount of oil in faulty compressor and normal compressor A B cc 0 A B 2000 1 Adjust the amount of oil in the two new compressor to 1000cc each total 2000cc Lay the compressor down and draw 900 cc of oil from each of them via their oil equalization pipes Notes Do not draw more than 900 cc of oil from a compressor as it may c...

Page 262: ...o the check joints placed in the liquid and discharge pipes and on the high pressure side of the suction pipe and turn it on Operate the vacuum drying until the vacuum gauge indicates 1 mmHg Method to fully open PMV manually 1 Turn on the power switch of the outdoor unit 2 With the Bits 1 and 2 of SW12 set to off short circuit the pins of CN30 3 Disconnect the connectors of PMV1 from the I F P C b...

Page 263: ...cted to the same refrigerant line fully open Are the characteristics of the TK1 TK2 TK4 or TK5 sensors of the unit that has replaced compressor correct To next page No No No Yes Correct the miswiring or connection TK1 CN531 TK2 CN532 TK4 CN534 TK5 CN535 Yes Yes With the compressor s disconnected check the oil circuit in accordance with the procedure described below Open the balance pipe valves ful...

Page 264: ...ompressor there is a leak from the oil equalization pipe check valve F Replace the part Leakage of SV3A valve G 5 With pressure applied to the check joint of discharge pipe with nitrogen manually open the SV3B valve If gas escapes from the suction pipe section of the disconnected compressor there is a leak from the SV3A valve Replace the part Leakage of SV3B valve H 6 Then manually open the SV3A v...

Page 265: ...r there is a leak from the oil equalization pipe check valve F Replace the part Leakage of SV3A valve G 5 With pressure applied to the check joint of discharge pipe with nitrogen manually open the SV3B valve If gas escapes from the suction pipe section of the disconnected compressor there is a leak from the SV3A valve Replace the part Leakage of SV3B valve H 6 Then manually open the SV3A valve If ...

Page 266: ...ere is a leak from the oil equalization pipe check valve F Replace the part Leakage of SV3A valve G 5 With pressure applied to the check joint of discharge pipe with nitrogen manually open the SV3B valve If gas escapes from the suction pipe section of the disconnected compressor there is a leak from the SV3A valve Replace the part Leakage of SV3B valve H 6 Then manually open the SV3A valve If gas ...

Page 267: ...the two discharge cabinets for MAP14A6 16A6 1806 2006 2206 type 3 Remove the screws for the lower cabinet Front and rear M5 10 7 pcs for front and 6 pcs for rear Remove the two front lower cabinets and two rear lower cabinets for MAP14A6 16A6 1806 2006 2206 type M5 x 10 13 pcs Front M5 x 10 10 pcs Rear 4 Remove the screws for the service panel M5 10 2 pcs 5 Remove the screws for the suction cabine...

Page 268: ...r fan CAUTION Lift it straight up Do not forcibly pull it or it may get stuck 7 Disconnect the Faston connectors for the fan motor leads 3 pieces from the Fan IPDU and pull the leads up and out 8 Remove the fan motor M6 20 4 pcs s k r a m e R e r u d e c o r p k r o W d e c a l p e r e b o t t r a P o N Discharge cabinet side cover 4 Flange nut 6 7 8 Screw 4 locations 5 Square washer 2 Screws 4 co...

Page 269: ...he flange nut at a torque of 15N m 153kgf cm To tighten the flange nut turn it counterclockwise 4 Remove the clamp filter from the fan motor with trouble then attach the clamp filter to the substitution in the same way as before replacement Turn through the fan motor lead once around the clamp filter s k r a m e R e r u d e c o r p k r o W d e c a l p e r e b o t t r a P o N D cut surface of fan m...

Page 270: ...ng connected 2 locations With a MAP10A6 12A6 1406 1606 18B6 14A6 16A6 1806 2006 2206 type also remove the brazed joints of the piping connected to the sub heat exchanger 2 locations 7 Remove the screws for the heat exchanger end plate and pull the heat exchanger out M5 10 2 pcs 3 Discharge cabinet anchor plate Fan 3 4 5 Discharge cabinet anchor plate Heat exchanger left Support post Watarproof boa...

Page 271: ...A6 1406 1606 18B6 14A6 16A6 1806 2006 2206 type Remove the reactor lead cover M4 10 1 pc Remove the screws securing the box M4 10 1 pc Detach the reactor leads 4 terminal block bolts 5 Remove the screws securing the box M5 10 1 pc each for top and bottom In the case of a MAP10A6 12A6 1406 1606 18B6 14A6 16A6 1806 2006 2206 type M5 10 3 pcs for top and 2 pcs for bottom 6 Disengage the hook by gentl...

Page 272: ...m 4 3 With a MAP10A6 12A6 1406 1606 18B6 14A6 16A6 1806 2006 2206 type remove the separately mounted reactor box To remove the reactor box remove the screws at the top and bottom M5 10 and unlock the box by sliding the stopper to the right Before pulling the reactor box tilt it back to free the bottom 4 Remove the reactor box located at the back of the inverter assembly M4 6 4 pcs The screws can b...

Page 273: ... MAP0806 MAP1006 MAP1206 No Part to be replaced Work procedure MAP14A6 MAP16A6 MAP1806 MAP2006 MAP2206 Remarks MAP10A6 MAP12A6 MAP1406 MAP1606 Rear Front Rear Front Front Rear For HT8 J P HT7 J P HT8 J P ME HT7P ME T8 J P E HT8P A HT8P C model 272 ...

Page 274: ...ve coils Pressure sensors locations MAP0806 MAP1006 MAP1206 No Part to be replaced Work procedure MAP1806 MAP2006 MAP2206 Remarks MAP1406 MAP1606 Rear Front Rear Front Front Rear For HT8 J P E HT8 J P TR model 273 ...

Page 275: ...sensors locations MAP0806 MAP1006 MAP1206 No Part to be replaced Work procedure MAP1806 MAP2006 MAP2206 Remarks MAP1406 MAP1606 Rear Front Rear Front Front Rear For T8 J P T7 J P T8P SG T8 J P ID T8 J P T model 274 MAP14B6 MAP18B6 ...

Page 276: ...del Work procedure Remarks No Part to be replaced 7 Temperature sensors locations and idenfication colors MAP0806 MAP1006 MAP1206 MAP14B6 Product front view TS1 sensor gray TK4 sensor white TK5 sensor green TL3 sensor red TK1 sensor black One closer to you TS3 sensor black TK2 sensor blue One farther to you Product rear view 275 ...

Page 277: ... farther to you TS1 sensor gray TK4 sensor white Temperature sensors locations and idenfication colors MAP10A6 MAP12A6 MAP1406 MAP1606 MMP18B6 276 TL2 sensor gray TG1 sensor blue TG2 sensor red TL1 sensor yellow TG1 sensor blue TG2 sensor red TL1 sensor yellow TL2 sensor gray TL1 sensor yellow Example for Asia model TL2 sensor gray For only Europe and Turkey model For cooling only model ...

Page 278: ...r white TK5 sensor green TK1 sensor black One closer to you TK2 sensor blue One farther to you TS1 sensor gray TS3 sensor black TL3 sensor red 277 TL2 sensor gray TG1 sensor blue TG2 sensor red TL1 sensor yellow TL2 sensor gray TG1 sensor blue TG2 sensor red TL1 sensor yellow TL2 sensor gray TL1 sensor yellow Example for Asia model For only Europe and Turkey model For cooling only model ...

Page 279: ...1406 MAP1606 8 Pipe fixing rubber detachment attachment MAP0806 MAP1006 MAP1206 Work procedure No Part to be replaced MAP14A6 MAP16A6 MAP1806 MAP2006 MAP2206 For HT8 J P HT7 J P HT8 J P ME HT7P ME T8 J P E HT8P A HT8P C model 278 ...

Page 280: ...Remarks MAP1406 MAP1606 8 Pipe fixing rubber detachment attachment MAP0806 MAP1006 MAP1206 Work procedure No Part to be replaced MAP1806 MAP2006 MAP2206 For HT8 J P E HT8 J P TR model 279 ...

Page 281: ...P1406 MAP1606 MAP18B6 8 Pipe fixing rubber detachment attachment MAP0806 MAP1006 MAP1206 MAP14B6 Work procedure No Part to be replaced MAP1806 MAP2006 MAP2206 For T8 J P T7 J P 8P SG T8 J P ID T8 J P T model 280 ...

Page 282: ...an be placed the other way around but only at the expense of work efficiency 3 Place the stainless steel band tightly around the pipe fixing rubber so that there is no gap between them Take utmost care not to create a gap over the curved section of the rubber where the hairpin side of the band is located 4 While holding the rubber press down the base of the hook lightly against the rubber and enga...

Page 283: ...ipes located above the 4 way valve 3 locations cut through them just below the brazed points using a saw etc 6 Detach the pipe located below the 4 way valve 7 Remove the end sections of the pipes above the 4 way valve which were cut in step 5 8 Install a new 4 way valve Provide adequate cover for the 4 way valve to protect it from overheating During the installation insert pipes firmly into the 4 ...

Page 284: ...ts for the pipes located above the 4 way valve 3 locations cut through them just below the brazed points using a saw etc 6 Detach the pipe located below the 4 way valve 7 Remove the end sections of the pipes above the 4 way valve which were cut in step 5 8 Install a new 4 way valve Provide adequate cover for the 4 way valve to protect it from overheating During the installation insert pipes firmly...

Page 285: ...e located below the 4 way valve 6 Remove the end sections of the pipes above the 4 way valve which were cut in step 5 7 Install a new 4 way valve Provide adequate cover for the 4 way valve to protect it from overheating During the installation insert pipes firmly into the 4 way valve or a blockage or leakage involving brazing filler metal may result 8 Reinstall all the coils removed in step 3 and ...

Page 286: ...608 A B ASM PCB N F 43T6V646 Demand Response P C board For MMY MAP HT8P A MCC 1653 ASM PCB DRC Parts code Description Applicable model P C board type code Product code 43T6V831 Interface P C board MMY MAP14A6 MMY MAP16A6 MMY MAP1806 MMY MAP2006 MMY MAP2206 MCC 1673 ASM PCB I F 43T6V630 Inverter P C board for compressor MCC 1660 ASM PCB A3IPDU 43T6V627 Inverter P C board for fan MCC 1659 ASM PCB FA...

Page 287: ...Inverter P C board for Compressor 1 A3 IPDU MCC 1660 Inverter P C board for fan2 FAN IPDU MCC 1659 Inverter P C board for Compressor 2 A3 IPDU MCC 1660 Communication terminal block Noise Filter P C board MCC 1608 Relay terminal block for reactor Magnet Contactor Communication terminal block Thermistor Magnet Contactor Relay terminal block for reactor For MMY MAP HT8P A Demand Response P C board MC...

Page 288: ... E TR 1210W Cut Cut Cut Cut Cut Cut Cut MMY MAP1606HT8 J P E TR Cut Cut Cut Cut Cut Cut MMY MAP1806HT8 J P E TR 1600W Cut Cut Cut Cut Cut Cut MMY MAP2006HT8 J P E TR Cut Cut Cut Cut Cut MMY MAP2206HT8 J P E TR Cut Cut Cut Cut Cut Cut MMY MAP0806T8 J P E 990W Cut Cut Cut Cut MMY MAP1006T8 J P E Cut Cut Cut MMY MAP1206T8 J P E Cut Cut Cut MMY MAP1406T8 J P E 1210W Cut Cut Cut Cut Cut Cut MMY MAP1606...

Page 289: ... Confirm that they are correctly and securely inserted 8 If a component on the board is bent during board replacement adjust it manually ensuring that it is not short or contact other parts 9 Install the cover then turn on the power supply Check the operation Jumpers Dip Switches SW06 SW07 SW11 SW12 SW17 SW13 SW14 SW16 SW10 SW09 Interface P C Board 43T6V831 PCB Mounts Push this part to the directi...

Page 290: ...IPDU Remove the connectors by pulling the connector body Do not pull the wire 3 Remove all the four screws which secures the Compressor IPDU to the Heat sink These screws are to be re used after procedure 4 Remove the Compressor IPDU from the four spacers by pinching the top of the spacers by round nose pliers Screw RED lead wire Reactor lead wire Compressor IPDU 43T6V628 Compressor IPDU MCC 1669 ...

Page 291: ...ely sure that it is passed through the T611 transformer and then connected When connecting the black lead wire which is connected to CN03 be absolutely sure that it is passed through the T612 transformer and then connected If it is not passed through the transformer it will not be possible for the input current level to be measured correctly and a compressor failure may result 9 If the components ...

Page 292: ...or IPDU Remove the connectors by pulling the connector body Do not pull the wire 3 Remove all the four screws which secures the Compressor IPDU to the Heat sink These screws are to be re used after procedure 4 Remove the Compressor IPDU from the four spacers by pinching the top of the spacers by round nose pliers Screw RED lead wire Reactor lead wire Compressor IPDU 43T6V629 Compressor IPDU MCC 16...

Page 293: ...ely sure that it is passed through the T611 transformer and then connected When connecting the black lead wire which is connected to CN03 be absolutely sure that it is passed through the T612 transformer and then connected If it is not passed through the transformer it will not be possible for the input current level to be measured correctly and a compressor failure may result 9 If the components ...

Page 294: ... Remove the connectors by pulling the connector body Do not pull the wire 3 Remove all the eight screws which secures the Compressor IPDU to the Heat sink These screws are to be re used after procedure 4 Remove the Compressor IPDU from the four spacers by pinching the top of the spacers by round nose pliers Screw RED lead wire Reactor lead wire Compressor IPDU 43T6V630 Compressor IPDU MCC 1660 WHI...

Page 295: ...o CN03 be absolutely sure that it is passed through the T612 transformer and then connected When connecting the red lead wire which is connected to CN203 be absolutely sure that it is passed through the T201 transformer and then connected When connecting the white lead wire which is connected to CN202 be absolutely sure that it is passed through the T202 transformer and then connected If it is not...

Page 296: ...ulling the connector body Do not pull the wire 3 Remove all the two screws which secures the FAN IPDU to the Heat sink These screws are to be re used after procedure 4 Remove the Fan IPDU from the four PCB Mounts 5 Confirm that no dirt or damage is on the sub heat sink As it can reduce the heat transfer efficiency and cause a breakdown PCB Mounts Screw Faston terminal WHITE lead wire FAN IPDU MCC ...

Page 297: ...he connectors and the Faston terminals are connected correctly and securely inserted 9 If the components on the PCB were bent during this procedure straighten them so they do not to touch other parts 10 Install the cover then turn on the supply Check the operation Ex MMY MAP1206HT8P Ex MMY MAP1606HT8P FAN IPDU Upper Side For Fan 1 DIP switch SW800 setting ON 1 2 FAN IPDU Upper Side For Fan 1 DIP s...

Page 298: ...tion of the service P C board so keep them in a safe place 3 Disconnect all the connectors and Faston terminals used to connect wiring to the noise filter P C board he line filter and its leads both connected to the screw on terminals of the noise filter P C board A will be removed in step 6 D sconnect all the connectors and Faston terminals Ex MMY MAP1206HT8P Noise Filter P C board MCC 1608 Noise...

Page 299: ...or an air driver as this can cause damage to the line filter Connect the wires according to the wiring diagram 8 Securely connect the service P C boards to the chassis using the earth screws removed in step 4 If either of the screws is loose it will pose a risk of device failure by degrading noise control so take care while engaging in the work Nevertheless do not use an electric or pneumatic scre...

Page 300: ...oard so keep them in a safe place 3 Disconnect all the connectors and Faston terminals used to connect wiring to the noise filter P C board he line filter and its leads both connected to the screw on terminals of the noise filter P C board A will be removed in step 6 D sconnect all the connectors and Faston terminals Ex MMY MAP2206HT8P subject left side Noise Filter P C board MCC 1608 Noise Filter...

Page 301: ...c driver or an air driver as this can cause damage to the line filter Connect the wires according to the wiring diagram 8 Securely connect the service P C boards to the chassis using the earth screws removed in step 4 If either of the screws is loose it will pose a risk of device failure by degrading noise control so take care while engaging in the work Nevertheless do not use an electric or pneum...

Page 302: ...s used to connect wiring to the noise filter P C board he line filter and its leads both connected to the screw on terminals of the noise filter P C board A will be removed in step 6 D sconnect all the connectors and Faston terminals 4 Remove the earthing screws and the three PCB mount he removed earthing screws and the PCB mount will be reused during the installation of the service P C board so k...

Page 303: ...ge to the line filter Connect the wires according to the wiring diagram 8 Securely connect the service P C boards to the chassis using the earthing screws removed in step 4 If either of the screws is loose it will pose a risk of device failure by degrading noise control so take care while engaging in the work Nevertheless do not use an electric or pneumatic screwdriver under any circumstances as i...

Page 304: ...AP1206HT8 J P E MMY MAP0806T8 J P E MAP1006T8 J P E MAP1206T8 J P E MMY MAP0806HT8 J P TR MAP1006HT8 J P TR MAP1206HT8 J P TR MMY MAP0806HT8P A MAP1006HT8P A MAP1206HT8P A MMY MAP0806T8 J P MAP1006T8 J P MAP1206T8 K P MAP14B6T8 J P MMY MAP0806T7 J P MAP1006T7 J P MAP1206T7 J P MAP14B6T7 J P MMY MAP0806T8P SG MAP1006T8P SG MAP1206T8P SG MAP14B6T8P SG MMY MAP0806T8 J P ID MAP1006T8 J P ID MAP1206T8 ...

Page 305: ...For HT8 J P HT7 J P HT8 J P ME HT7P ME T8 J P E HT8P A model 1 There is no part for T8 J P E model 1 304 ...

Page 306: ...For HT8 J P E HT8 J P TR model 305 ...

Page 307: ...For T8 J P T7 J P T8P SG T8 J P ID T8 J P T model 306 ...

Page 308: ...ator High pressure switch High pressure switch Compressor 1 Inverter Oil Header Liquid side Service valve Gas side Service valve Balance pipe Service valve Sub cool heat exchanger SV SV52 Reducer FP Compressor 2 Inverter SV Solenoid valve Capillary tube Check valve Check joint Strainer Temperature sensor Symbol Distributor Reducer 059 028 030 039 023 046 029 035 029 045 052 037 088 057 086 051 031...

Page 309: ...rator Fusible plug Liquid Tank Accumulator High pressure switch High pressure switch Compressor 1 Inverter Oil Header Liquid side Service valve Gas side Service valve Balance pipe Service valve Sub cool heat exchanger SV SV52 Reducer FP Compressor 2 Inverter SV Solenoid valve Capillary tube Check valve Check joint Strainer Temperature sensor Symbol Distributor Reducer 059 028 030 039 023 046 029 0...

Page 310: ...TION CIRCUIT DIAGRAM TD2 TK2 TK1 TD1 TK4 SV SV SV SV SV TK5 TL3 SV3A SV3C PMV4 SV3B Liquid Tank Accumulator High pressure switch High pressure switch Compressor 1 Oil Header Liquid side Service valve Gas side Service valve Balance pipe Service valve Sub cool heat exchanger Compressor 2 SV Solenoid valve Capillary tube Check valve Check joint Strainer Temperature sensor Symbol Distributor Reducer 0...

Page 311: ...P1606HT7P ME MMY MAP1406HT8 J P E MAP1606HT8 J P E MMY MAP1406T8 J P E MAP1606T8 J P E MMY MAP1406HT8 J P TR MAP1606HT8 J P TR MMY MAP1406HT8P A MAP1606HT8P A MMY MAP1406T8 J P MAP1606T8 J P MAP18B6T8 J P MMY MAP1406T7 J P MAP1606T7 J P MAP18B6T7 J P MMY MAP1406T8P SG MAP1606T8P SG MAP18B6T8P SG MMY MAP1406T8 J P ID MAP1606T8 J P ID MAP18B6T8 J P ID MMY MAP1406T8 J P T MAP1606T8 J P T MAP18B6T8 J ...

Page 312: ... 311 For HT8 J P HT7 J P HT8 J P ME HT7P ME T8 J P E HT8P A HT8P C model 1 There is no part for T8 J P E model 1 ...

Page 313: ... 312 For HT8 J P E HT8 J P TR model ...

Page 314: ... 313 For T8 J P T7 J P T8P SG T8 J P ID T8 J P T model ...

Page 315: ... sensor Oil separator Accumulator Liquid Tank Liquid side Service valve Gas side Service valve Balance pipe Service valve Oil Header High pressure switch High pressure switch Reducer Fusible plug FP Sub cool heat exchanger Compressor 1 Inverter Compressor 2 Inverter SV Solenoid valve Capillary tube Check valve Check joint Strainer Temperature sensor Symbol Distributor 060 030 031 059 024 035 029 0...

Page 316: ...il separator Accumulator Liquid Tank Liquid side Service valve Gas side Service valve Balance pipe Service valve Oil Header High pressure switch High pressure switch Reducer Fusible plug FP Sub cool heat exchanger Compressor 1 Inverter Compressor 2 Inverter SV Solenoid valve Capillary tube Check valve Check joint Strainer Temperature sensor Symbol Distributor 060 030 031 059 024 035 029 045 037 04...

Page 317: ...MAP1406T MMY MAP1606T MMY MAP16B6T REFRIGERATION CIRCUIT DIAGRAM TD2 TK2 TK1 TD1 TK4 SV SV TL3 SV SV SV TK5 SV3B SV3A SV42 SV41 SV3C PMV4 Accumulator Liquid Tank Liquid side Service valve Gas side Service valve Balance pipe Service valve Oil Header High pressure switch High pressure switch Reducer Sub cool heat exchanger Compressor 1 Compressor 2 SV Solenoid valve Capillary tube Check valve Check ...

Page 318: ...06HT8 J P E MAP2006HT8 J P E MAP2206HT8 J P E MMY MAP1806T8 J P E MAP2006T8 J P E MAP2206T8 J P E MMY MAP1806HT8 J P TR MAP2006HT8 J P TR MAP2206HT8 J P TR MMY MAP1806HT8P A MAP2006HT8P A MMY MAP1806T8 J P MAP2006T8 J P MAP2206T8 J P MMY MAP1806T7 J P MAP2006T7 J P MAP2206T7 J P MMY MAP1806T8P SG MAP2006T8P SG MAP2206T8P SG MMY MAP1806T8 J P ID MAP2006T8 J P ID MAP2206T8 J P ID MMY MAP1806T8 J P T...

Page 319: ... 318 For HT8 J P HT7 J P HT8 J P ME HT7P ME T8 J P E HT8P A HT8P C model 1 There is no part for T8 J P E model 1 ...

Page 320: ... 319 For HT8 J P E HT8 J P TR model ...

Page 321: ... 320 For T8 J P T7 J P T8P SG T8 J P ID T8 J P T model ...

Page 322: ...w pressure sensor Oil separator Accumulator Liquid Tank Oil Header High pressure switch High pressure switch Sub cool heat exchanger Fusible plug FP Liquid side Service valve Gas side Service valve Balance pipe Service valve SV Solenoid valve Capillary tube Check valve Check joint Strainer Temperature sensor Symbol Distributor Reducer Compressor 1 Inverter Compressor 2 Inverter 060 030 031 059 025...

Page 323: ...e sensor Oil separator Accumulator Liquid Tank Oil Header High pressure switch High pressure switch Sub cool heat exchanger Fusible plug FP Liquid side Service valve Gas side Service valve Balance pipe Service valve SV Solenoid valve Capillary tube Check valve Check joint Strainer Temperature sensor Symbol Distributor Reducer Compressor 1 Inverter Compressor 2 Inverter 060 030 031 059 025 046 029 ...

Page 324: ...Outdoor Unit 18 20 22HP Model MMY MAP1806T MMY MAP2006T MMY MAP2206T REFRIGERATION CIRCUIT DIAGRAM TD2 TK2 TK1 TD1 TK4 SV SV TL3 SV SV SV TK5 SV3B SV3A SV3C PMV4 Accumulator Liquid Tank Oil Header High pressure switch High pressure switch Sub cool heat exchanger Liquid side Service valve Gas side Service valve Balance pipe Service valve SV Solenoid valve Capillary tube Check valve Check joint Stra...

Page 325: ...43T46453 1 3 6 COIL SOLENOID AC220 240V 50HZ 43T46457 2 4 COIL SOLENOID AC208 230V 60HZ 037 43T46454 VALVE 2WAY TEV S1220DQ50 4 4 4 4 4 038 43T46411 VALVE 2WAY VPV 603DQ2 1 1 1 1 1 039 43T46412 VALVE 2WAY FDF3A06 3 3 3 2 2 43T46455 1 3 6 7 COIL VALVE 2WAY TEV SMOAJ2170A1 43T46458 2 4 COIL VALVE 2WAY TEV SMOAQ2247A1 43T46403 1 3 6 7 COIL SOLENOID VPV MOAJ510B0 43T46404 2 4 COIL SOLENOID VPV MOAQ184...

Page 326: ...33 HOLDER SENSOR 11 11 11 15 077 43T01310 MARK TOSHIBA 1 1 1 1 078 43T63358 HOLDER NFC 1 1 1 1 079 43T39351 NUT FLANGE 1 1 1 1 080 43T39350 WASHER 1 1 1 1 081 43T47385 BOLT COMPRESSOR 6 6 6 6 082 43T49357 RUBBER CUSHION 6 6 6 6 083 43T47333 BONNET 1 2 IN 1 1 1 084 43T47332 BONNET 3 8 IN 1 1 1 1 085 43T47334 BONNET 5 8 IN 1 086 43T49338 PLUG FUSIBLE 1 1 1 1 087 43T47374 TUBE CAPILLARY ID 0 8 1 1 1 ...

Page 327: ...COIL SOLENOID VPV MOAQ1843A0 43T46405 2 4 7 8 COIL VALVE 2WAY FQ G593 43T46406 3 5 COIL VALVE 2WAY FQ D640 045 43T50357 SENSOR ASSY LOW PRESSURE 046 43T50358 SENSOR ASSY HIGH PRESSURE 047 43T63359 SWITCH PRESSURE 048 43T57303 HEATER CASE 29W 240V 049 43T57304 HEATER CASE 55W 240V 050 43T48314 SEPARATOR 051 43T48316 TANK LIQUID 052 43T48312 ACCUMULATOR 055 43T43527 CONDENSER ASSY THREE ROW LEFT 056...

Page 328: ...BBER SUPPORTER PIPE 43T49347 074 RUBBER SUPPORTER PIPE 43T49365 1 1 1 075 43T49360 RUBBER SUPPORTER PIPE 0 0 0 076 43T49358 7 7 RUBBER SUPPORTER PIPE 7 077 BAND FIX 43T19333 15 15 078 HOLDER SENSOR 43T01310 1 1 1 079 MARK TOSHIBA 43T63358 1 1 1 080 HOLDER NFC 43T39351 2 2 2 081 NUT FLANGE 43T39350 2 2 2 082 WASHER 43T47385 6 6 6 083 BOLT COMPRESSOR 43T49357 6 6 6 084 RUBBER CUSHION 43T47401 1 1 1 ...

Page 329: ...DY 4 4 4 3 3 029 43T46409 J0INT CHECK 3 3 3 3 3 030 43T46447 VALVE PMV PAM BA2YGTF 1 φ4 8 1 1 1 1 1 031 43T46448 VALVE PMV UKV 25Ｄ100 φ2 5 1 1 1 2 2 032 43T46449 COIL PMV 1 1 1 1 1 033 43T46450 COIL PMV 1 1 034 43T46451 COIL PMV 1 1 1 1 1 035 43T46452 VALVE 4WAY SHF 35B 67 04 1 1 1 1 1 036 43T46453 1 COIL SOLENOID AC220V 240 50HZ 1 1 1 1 1 037 43T46454 VALVE 2WAY TEV S1220DQ50 4 4 4 4 4 038 43T464...

Page 330: ...IPE 2 2 2 075 43T49358 BAND FIX 5 5 5 8 8 076 43T19333 HOLDER SENSOR 11 11 11 15 15 077 43T01310 MARK TOSHIBA 1 1 1 1 1 078 43T63358 HOLDER NFC 1 1 1 1 1 079 43T39351 NUT FLANGE 1 1 1 1 1 080 43T39350 WASHER 1 1 1 1 1 081 43T47385 BOLT COMPRESSOR 6 6 6 6 6 082 43T49357 RUBBER CUSHION 6 6 6 6 6 083 43T47333 BONNET 1 2 IN 1 1 1 084 43T47332 BONNET 3 8 IN 1 1 1 1 1 085 43T47334 BONNET 5 8 IN 1 1 086 ...

Page 331: ...9 J0INT CHECK 3 3 3 030 43T46447 VALVE PMV PAM BA2YGTF 1 φ4 8 1 1 1 031 43T46448 VALVE PMV UKV 25Ｄ100 φ2 5 2 2 2 032 43T46449 COIL PMV 1 1 1 033 43T46450 COIL PMV 1 1 1 034 43T46451 COIL PMV 1 1 1 035 43T46452 VALVE 4WAY SHF 35B 67 04 1 1 1 036 43T46453 2 COIL SOLENOID AC220V 240 50HZ 1 1 1 037 43T46454 VALVE 2WAY TEV S1220DQ50 4 4 4 038 43T46411 VALVE 2WAY VPV 603DQ2 1 1 1 039 43T46412 VALVE 2WAY...

Page 332: ...PIPE 1 1 1 075 43T49360 RUBBER SUPPORTER PIPE 0 0 0 076 43T49358 BAND FIX 7 7 7 077 43T19333 HOLDER SENSOR 15 15 15 078 43T01310 MARK TOSHIBA 1 1 1 079 43T63358 HOLDER NFC 1 1 1 080 43T39351 NUT FLANGE 2 2 2 081 43T39350 WASHER 2 2 2 082 43T47385 BOLT COMPRESSOR 6 6 6 083 43T49357 RUBBER CUSHION 6 6 6 084 43T47401 BONNET 3 4 IN 1 1 1 085 43T47332 BONNET 3 8 IN 1 1 1 086 087 43T49338 PLUG FUSIBLE 1...

Page 333: ...0 43T46447 VALVE PMV PAM BA2YGTF 1 φ4 8 1 1 1 1 031 43T46448 VALVE PMV UKV 25Ｄ100 φ2 5 1 1 1 1 032 43T46449 COIL PMV 1 1 1 1 033 43T46450 COIL PMV 034 43T46451 COIL PMV 1 1 1 1 037 43T46454 VALVE 2WAY TEV S1220DQ50 4 4 4 4 038 43T46411 VALVE 2WAY VPV 603DQ2 1 1 1 1 039 43T46412 VALVE 2WAY FDF3A06 2 2 2 2 43T46455 1 3 4 5 COIL VALVE 2WAY TEV SMOAJ2170A1 4 4 4 4 43T46458 2 COIL VALVE 2WAY TEV SMOAQ2...

Page 334: ...BBER SUPPORTER PIPE 2 2 2 2 075 43T49358 BAND FIX 6 6 6 6 076 43T19333 HOLDER SENSOR 11 11 11 11 077 43T01310 MARK TOSHIBA 1 1 1 1 078 43T63358 HOLDER NFC 1 1 1 1 079 43T39351 NUT FLANGE 1 1 1 1 080 43T39350 WASHER 1 1 1 1 081 43T47385 BOLT COMPRESSOR 6 6 6 6 082 43T49357 RUBBER CUSHION 6 6 6 6 083 43T47333 BONNET 1 2 IN 1 1 1 1 084 43T47332 BONNET 3 8 IN 1 1 1 1 086 43T49338 PLUG FUSIBLE 1 1 1 1 ...

Page 335: ...ECK 3 3 3 030 43T46447 VALVE PMV PAM BA2YGTF 1 φ4 8 1 1 1 031 43T46448 VALVE PMV UKV 25Ｄ100 φ2 5 2 2 2 032 43T46449 COIL PMV 1 1 1 033 43T46450 COIL PMV 1 1 1 034 43T46451 COIL PMV 1 1 1 037 43T46454 VALVE 2WAY TEV S1220DQ50 4 4 4 038 43T46411 VALVE 2WAY VPV 603DQ2 1 1 1 039 43T46412 VALVE 2WAY FDF3A06 2 2 2 43T46455 1 3 4 5 COIL VALVE 2WAY TEV SMOAJ2170A1 4 4 4 43T46458 2 COIL VALVE 2WAY TEV SMOA...

Page 336: ...ER SUPPORTER PIPE 4 4 4 073 43T49365 RUBBER SUPPORTER PIPE 1 1 1 075 43T49358 BAND FIX 8 8 8 076 43T19333 HOLDER SENSOR 15 15 15 077 43T01310 MARK TOSHIBA 1 1 1 078 43T63358 HOLDER NFC 1 1 1 079 43T39351 NUT FLANGE 1 1 1 080 43T39350 WASHER 1 1 1 081 43T47385 BOLT COMPRESSOR 6 6 6 082 43T49357 RUBBER CUSHION 6 6 6 084 43T47332 BONNET 3 8 IN 1 1 1 085 43T47334 BONNET 5 8 IN 1 1 1 086 43T49338 PLUG ...

Page 337: ...CHECKED BCV 302DY 3 3 3 029 43T46409 J0INT CHECK 3 3 3 030 43T46447 VALVE PMV PAM BA2YGTF 1 φ4 8 1 1 1 031 43T46448 VALVE PMV UKV 25Ｄ100 φ2 5 2 2 2 032 43T46449 COIL PMV 1 1 1 033 43T46450 COIL PMV 1 1 1 034 43T46451 COIL PMV 1 1 1 037 43T46454 VALVE 2WAY TEV S1220DQ50 4 4 4 038 43T46411 VALVE 2WAY VPV 603DQ2 1 1 1 039 43T46412 VALVE 2WAY FDF3A06 2 2 2 43T46455 1 3 4 5 COIL VALVE 2WAY TEV SMOAJ217...

Page 338: ...73 43T49347 RUBBER SUPPORTER PIPE 3 3 3 074 43T49365 RUBBER SUPPORTER PIPE 1 1 1 076 43T49358 BAND FIX 7 7 7 077 43T19333 HOLDER SENSOR 15 15 15 078 43T01310 MARK TOSHIBA 1 1 1 079 43T63358 HOLDER NFC 1 1 1 080 43T39351 NUT FLANGE 2 2 2 081 43T39350 WASHER 2 2 2 082 43T47385 BOLT COMPRESSOR 6 6 6 083 43T49357 RUBBER CUSHION 6 6 6 084 43T47401 BONNET 3 4 IN 1 1 1 085 43T47332 BONNET 3 8 IN 1 1 1 08...

Page 339: ...16 1 1 1 052 43T48313 1 052 43T48312 1 1 1 053 054 055 43T43525 1 055 43T43527 1 1 1 Ref No Description Part No CONDENSER ASSY THREE ROW LEFT CONDENSER ASSY THREE ROW LEFT HEATER CASE 55W 240V SEPARATOR TANK LIQUID TANK LIQUID ACCUMULATOR ACCUMULATOR COIL SOLENOID VPV MOAJ510B0 COIL VALVE 2WAY FQ G593 SENSOR ASSY LOW PRESSURE SENSOR ASSY HIGH PRESSURE SWITCH PRESSURE HEATER CASE 29W 240V VALVE 2WA...

Page 340: ...88 43T47374 1 1 1 088 43T47375 1 089 43T47375 1 1 1 089 43T47376 1 090 43T47376 1 1 1 090 43T85631 1 091 43T85631 1 1 1 092 43T00700 1 2 2 2 Ref No Part No Description OWNER S MANUAL MOTOR BASE TUBE CAPILLARY ID 0 8 TUBE CAPILLARY ID 1 0 TUBE CAPILLARY ID 1 0 TUBE CAPILLARY ID 1 2 TUBE CAPILLARY ID 1 2 OWNER S MANUAL BONNET 3 4 IN BONNET 3 8 IN BONNET 5 8 IN PLUG FUSIBLE PLUG FUSIBLE TUBE CAPILLAR...

Page 341: ...MMY MAP0806T8 J P E MAP1006T8 J P E MAP1206T8 J P E MMY MAP0806HT8 J P TR MAP1006HT8 J P TR MAP1206HT8 J P TR MMY MAP0806HT8P A MAP1006HT8P A MAP1206HT8P A MMY MAP0806T8 J P MAP1006T8 J P MAP1206T8 J P MAP14B6T8 J P MMY MAP0806T7 J P MAP1006T7 J P MAP1206T7 J P MAP14B6T7 J P MMY MAP0806T8P SG MAP1006T8P SG MAP1206T8P SG MAP14B6T8P SG MMY MAP0806T8 J P ID MAP1006T8 J P ID MAP1206T8 J P ID MAP14B6T8...

Page 342: ...606HT7P ME MMY MAP1406HT8 J P E MAP1606HT8 J P E MMY MAP1406T8 J P E MAP1606T8 J P E MMY MAP1406HT8 J P TR MAP1606HT8 J P TR MMY MAP1406HT8P A MAP1606HT8P A MMY MAP1406T8 J P MAP1606T8 J P MAP1806T8 J P MMY MAP1406T7 J P MAP1606T7 J P MAP18B6T7 J P MMY MAP1406T8P SG MAP1606T8P SG MAP 18B6T8P SG MMY MAP1406T8 J P ID MAP1606T8 J P ID MAP18B6T8 J P ID MMY MAP1406T8 J P T MAP1606T8 J P T MAP18B6T8 J P...

Page 343: ...8 J P E MAP2006HT8 J P E MAP2206HT8 J P E MMY MAP1806T8 J P E MAP2006T8 J P E MAP2206T8 J P E MMY MAP1806HT8 J P TR MAP2006HT8 J P TR MAP2206HT8 J P TR MMY MAP1806HT8P A MAP2006HT8P A MMY MAP1806T8 J P MAP2006T8 J P MAP2206T8 J P MMY MAP1806T7 J P MAP2006T7 J P MAP2206T7 J P MMY MAP1806T8P SG MAP2006T8P SG MAP2206T8P SG MMY MAP1806T8 J P ID MAP2006T8 J P ID MAP2206T8 J P ID MMY MAP1806T8 J P T MAP...

Page 344: ...ERFACE MCC 1673 1 1 1 1 1 716 43T6V627 PC BOARD ASSY FAN IPDU MCC 1659 1 1 1 1 1 717 43T6V628 PC BOARD ASSY COMP IPDU MCC 1669 2 2 2 717 43T6V629 PC BOARD ASSY COMP IPDU MCC 1669 2 2 718 43T6V631 PC BOARD ASSY NFC MCC 1667 1 1 1 1 1 719 43T50345 THERMISTOR PTC 1 1 1 1 1 720 43T96307 BUSHING 3 3 3 3 3 721 43T96306 COLLAR 3 3 3 3 3 722 43T55367 FILTER LINE 1 1 1 1 1 723 43T60454 LEAD ASSY COMPRESSOR...

Page 345: ...SPACER 10 10 10 10 10 711 43T95302 SPACER EDGE 18 18 18 18 18 713 43T6V624 PC BOARD ASSY NOISE FILTER MCC 1608 1 1 1 1 1 714 43T6V625 PC BOARD ASSY NOISE FILTER MCC 1608 1 1 1 1 1 715 43T6V831 PC BOARD ASSY INTERFACE MCC 1673 1 1 1 1 1 716 43T6V627 PC BOARD ASSY FAN IPDU MCC 1659 2 2 2 2 2 717 43T6V630 PC BOARD ASSY COMP IPDU MCC 1660 2 2 2 2 2 718 43T6V631 PC BOARD ASSY NFC MCC 1667 1 1 1 1 1 719...

Page 346: ...1 1 1 710 43T95301 SUPORT SPACER 7 7 7 7 711 43T95302 SPACER EDGE 10 10 10 10 712 43T6V623 PC BOARD ASSY NOISE FILTER MCC 1608 1 1 1 1 715 43T6V831 PC BOARD ASSY INTERFACE MCC 1673 1 1 1 1 716 43T6V627 PC BOARD ASSY FAN IPDU MCC 1659 1 1 1 1 717 43T6V628 PC BOARD ASSY COMP IPDU MCC 1669 2 2 2 2 718 43T6V631 PC BOARD ASSY NFC MCC 1667 1 1 1 1 719 43T50345 THERMISTOR PTC 1 1 1 1 720 43T96307 BUSHING...

Page 347: ...10 43T95301 SUPORT SPACER 7 7 7 711 43T95302 SPACER EDGE 10 10 10 712 43T6V623 PC BOARD ASSY NOISE FILTER MCC 1608 1 1 1 715 43T6V831 PC BOARD ASSY INTERFACE MCC 1673 1 1 1 716 43T6V627 PC BOARD ASSY FAN IPDU MCC 1659 1 1 1 717 43T6V629 PC BOARD ASSY COMP IPDU MCC 1669 2 2 2 718 43T6V631 PC BOARD ASSY NFC MCC 1667 1 1 1 719 43T50345 THERMISTOR PTC 1 1 1 720 43T96307 BUSHING 3 3 3 721 43T96306 COLL...

Page 348: ...10 10 711 43T95302 SPACER EDGE 18 18 18 713 43T6V624 PC BOARD ASSY NOISE FILTER MCC 1608 1 1 1 714 43T6V625 PC BOARD ASSY NOISE FILTER MCC 1608 1 1 1 715 43T6V831 PC BOARD ASSY INTERFACE MCC 1673 1 1 1 716 43T6V627 PC BOARD ASSY FAN IPDU MCC 1659 2 2 2 717 43T6V630 PC BOARD ASSY COMP IPDU MCC 1660 2 2 2 718 43T6V631 PC BOARD ASSY NFC MCC 1667 1 1 1 719 43T50345 THERMISTOR PTC 2 2 2 720 43T96307 BU...

Page 349: ... 2 720 43T96307 3 6 6 6 721 43T96306 3 6 6 6 722 43T55367 1 722 43T55366 2 2 2 723 43T60455 2 723 43T60456 2 2 2 LEAD ASSY COMPRESSOR THERMISTOR PTC BUSHING COLLAR FILTER LINE FILTER LINE LEAD ASSY COMPRESSOR PC BOARD ASSY NFC MCC 1667 CONTACTOR MAGNETIC TERMINAL 8P SUPORT SPACER SPACER EDGE PC BOARD ASSY NOISE FILTER MCC 1608 PC BOARD ASSY NOISE FILTER MCC 1608 PC BOARD ASSY NOISE FILTER MCC 1608...

Page 350: ......

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