Telwin 816060, Instruction Manual

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The operator should be properly trained to use the welding machine safely
and should be informed about the risks related to arc welding procedures, the
associated protection measures and emergency procedures.
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the welding machine can be dangerous under certain circumstances.
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carried out the welding machine should be switched off and disconnected
from the power supply outlet.
- Switch off the welding machine and disconnect it from the power supply outlet
before replacing consumable torch parts.
- Make the electrical connections and installation according to the safety rules
and legislation in force.
- The welding machine should be connected only and exclusively to a power
source with the neutral lead connected to earth.
- Make sure that the power supply plug is correctly connected to the earth
protection outlet.
- Do not use the welding machine in damp or wet places and do not weld in the
rain.
- Do not use cables with worn insulation or loose connections.
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liquid or gaseous products.
- Do not operate on materials cleaned with chlorinated solvents or near such
substances.
- Do not weld on containers under pressure.
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area.
- Provide adequate ventilation or facilities for the removal of welding fumes near
the arc; a systematic approach is needed in evaluating the exposure limits for
the welding fumes, which will depend on their composition, concentration and
the length of exposure itself.
- Keep the gas bottle (if used) away from heat sources, including direct sunlight.
- Use electric insulation that is suitable for the torch, the workpiece and any
metal parts that may be placed on the ground and nearby (accessible).
This can normally be done by wearing gloves, footwear, head protection and
clothing that are suitable for the purpose and by using insulating boards or
mats.
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ultraviolet and infrared rays produced by the arc; the protection must extend
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sheets.
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dB(A) because of particularly intensive welding operations, suitable personal
protective means must be used (Tab. 1).
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the welding circuit.
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makers, respiratory equipment, metallic prostheses etc.).
Adequate protective measures must be adopted for persons with these types of
medical apparatus. For example, they must be forbidden access to the area in
which welding machines are in operation.
This welding machine conforms to technical product standards for exclusive
use in an industrial environment for professional purposes. It does not assure
compliance with the basic limits relative to human exposure to electromagnetic
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The operator must adopt the following procedures in order to reduce exposure
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- Fasten the two welding cables as close together as possible.
- Keep head and trunk as far away as possible from the welding circuit.
- Never wind welding cables around the body.
- Avoid welding with the body within the welding circuit. Keep both cables on
the same side of the body.
- Connect the welding current return cable to the piece being welded, as close
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- Do not weld while close to, sitting on or leaning against the welding machine
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ENGLISH
INDEX
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......................................... 5
2. INTRODUCTION AND GENERAL DESCRIPTION ..............................................................
2.1 MAIN CHARACTERISTICS ............................................................................................ 6
2.2 STANDARD ACCESSORIES ......................................................................................... 6
2.3 OPTIONAL ACCESSORIES ........................................................................................... 6
3. TECHNICAL DATA ...............................................................................................................
3.1 DATA PLATE ................................................................................................................... 6
3.2 OTHER TECHNICAL DATA: ........................................................................................... 6
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..................................................................................
4.1 CONTROL, ADJUSTMENT AND CONNECTING DEVICES. ......................................... 7
4.1.1 WELDING MACHINE (Fig. B) .............................................................................. 7
4.1.2 WELDING MACHINE CONTROL PANEL (Fig. C) ............................................... 7
5. INSTALLATION .....................................................................................................................
5.1 POSITIONING THE WELDING MACHINE ..................................................................... 7
5.2 CONNECTION TO THE MAIN POWER SUPPLY .......................................................... 7
5.2.1 Plug and outlet ..................................................................................................... 7
5.3 WELDING CIRCUIT CONNECTION .............................................................................. 7
5.3.1 Recommendations ............................................................................................... 7
5.3.2 WELDING CIRCUIT CONNECTION IN MIG-MAG MODE .................................. 7
5.3.2.1 Connecting the gas bottle (if used) ......................................................... 7
5.3.2.2 Connecting the welding current return cable ........................................... 7
5.3.2.3 Torch (Fig. B) ........................................................................................... 7
5.3.2.4 Spool gun (single torch version only) (Fig. B) ......................................... 7
5.3.3 WELDING CIRCUIT CONNECTION IN TIG MODE............................................. 7
5.3.3.1 Connecting the gas bottle ....................................................................... 7
5.3.3.2 Connecting the welding current return cable ........................................... 7
5.3.3.3 Torch ....................................................................................................... 7
5.3.4 WELDING CIRCUIT CONNECTION IN MMA MODE .......................................... 7
5.3.4.1 Welding wire clamp electrode-holder connection .................................... 7
5.3.4.2 Connecting the welding current return cable ........................................... 7
5.4 LOADING THE WIRE SPOOL (Fig. G, G1, G2) ............................................................. 8
5.5 REPLACING THE TORCH WIRE GUIDE SHEATH (FIG. H) ......................................... 8
5.5.1 Spiral sheath for steel wire ................................................................................... 8
5.5.2 Synthetic sheath for aluminium wire ..................................................................... 8
5.6 LOADING OF THE WIRE COIL ON SPOOL GUN (single torch version only) (Fig. I) .... 8
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................................................................
6.1 SHORT ARC ................................................................................................................... 8
6.2 TRANSFERRING TO AB PULSE MODE (PULSE ARC) ................................................ 8
6.3 TRANSFERRING TO ROOT MIG MODE ....................................................................... 8
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............................................................................................
7.1 Operating in manual mode ............................................................................................ 8
7.1.1 Parameters setting with spool gun (single torch version only) ............................. 8
7.2 Synergic operating mode. ............................................................................................... 8
7.2.1 ATC Mode (Advanced Thermal Control)............................................................... 9
7.2.2 Use of the spool gun (single torch version only) .................................................. 9
7.3 AB Pulse operating mode ............................................................................................... 9
7.4 AB PoP (PULSE on PULSE) operating mode ................................................................ 9
7.5 ROOT MIG operating mode............................................................................................ 9
7.6 Setting of T1, T2, T3 torch (3 torch version only) .......................................................... 9
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................................................................... 9
8.1 Setting the torch push-button control mode (Fig. L-9) .................................................... 9
8.2 Torch push-button control mode ..................................................................................... 9
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.............................................................. 9
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..................................................................... 9
10.1 GENERAL PRINCIPLES .............................................................................................. 9
10.2 PROCEDURE ............................................................................................................... 9
10.3 MMA mode settings (Fig. L-10) .................................................................................... 9
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...............................................................
11.1 GENERAL PRINCIPLES ............................................................................................ 10
11.2 PROCEDURE (LIFT STRIKE) .................................................................................... 10
11.3 TFT DISPLAY IN TIG MODE (Fig. L-12) ..................................................................... 10
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..............................................................................................
13. SETTINGS MENU (Fig. L-13) ...........................................................................................
13.1 MODE MENU (Fig. L-14) ............................................................................................ 10
13.2 SET UP MENU (Fig. L-15) .......................................................................................... 10
13.2.1 FUNCTIONS BLOCK ....................................................................................... 10
13.3 SERVICE MENU (Fig. L-16) ....................................................................................... 10
13.3.1 INFO MENU ..................................................................................................... 10
13.3.2 FIRMWARE MENU .......................................................................................... 10
13.3.3 REPORT MENU ............................................................................................... 10
13.3.4 CALIBRATION .................................................................................................. 10
13.4 AQUA MENU .............................................................................................................. 10
13.5 Menu setting for torch T1,T2.T2 (3 torch version only) ............................................... 10
13.6 JOBS MENU (Fig. L-18) ............................................................................................. 10
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...............................................................................................................
14.1 ROUTINE MAINTENANCE: ....................................................................................... 10
14.1.1 Torch ................................................................................................................. 10
14.1.2 Wire feeder ....................................................................................................... 10
14.2 EXTRAORDINARY MAINTENANCE .......................................................................... 10
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........................................................................................11
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