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Teledyne PowerMAX, Installation Manual

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Teledyne PowerMAX Installation Manual Download Page 34

34 

 215861 REV C 

Installation, Outdoor HPO PowerMAX System 

System Uni-Strut Frame (x4) 

Waveguide  

Combiner Array (x4) 

Outdoor Controllers (x2) 

Coaxial Cables  

& Communication Cables 

Figure 3-1: System Components, 16-Way System  

with Optional Maintenance Switch 

SSPA (x16) 

Waveguide  

Combiner Supports (x8) 

Magic Tee and Crossguide  

Coupler with Support (x2) 

Flexible Waveguide (x4) 

Termination (Magic Tee) (x2) 

Termination Supports (x2) 

AC Distribution Box 

(Optional) (x2) 

8-Way System Uni-Strut (x6) 

16-Way RF  

Distribution Box 

Maintenance Switch 

Switch Controller and Cable Assembly 

Maintenance Termination  Termination Supports  Maintenance  

Waveguide 

Optional Maintenance Switch Components 

Cable 

Mount-

16-Way System Uni-Strut (x6) 

16-Way System Termination 

and Supports 

16-Way Magic Tee and 

Crossguide Coupler 

8-Way RF  

Distribution Box 

(x2) 

8-Way Output 

Waveguide (x2) 

Summary of Contents for PowerMAX

Page 1: ...Power Outdoor SSPA Modules C Band System Installation Manual 215861 REV C ECO A25602 01 2021 Teledyne Paradise Datacom 814 238 3450 11361 Sunrise Park Drive sales paradisedata com Rancho Cordova CA 9...

Page 2: ...Cordova CA 95742 USA Witham Essex CM8 3HA England 814 238 3450 44 0 1376 515636 44 0 1376 533764 fax Information in this document is subject to change without notice The latest revision of this docum...

Page 3: ...3 Install Optional Maintenance Termination Supports 21 2 1 6 4 Install Optional Maintenance Termination 21 2 1 6 5 Install Optional Maintenance Waveguide 22 2 1 7 Install Optional AC Distribution Box...

Page 4: ...48 3 1 10 Install Optional AC Distribution Boxes 49 3 1 11 Install RF Distribution Boxes 49 3 1 12 Install Outdoor Controllers 49 3 1 13 Connect Cables 50 3 1 13 1 Forward Sample In 50 3 1 13 2 RF Dis...

Page 5: ...ower Cable L213830 1 or L213830 7 25 Figure 2 25 SSPA Module M C Cable L213827 1 2 26 Figure 2 26 Outdoor SSPA Controller DC Input Cable L213826 1 2 27 Figure 2 27 System Link Cable L213828 1 28 Figur...

Page 6: ...55 Figure 3 25 Installation Optional Maintenance Termination 56 Figure 3 26 Installation Optional Maintenance Switch 57 Figure 3 27 Installation Optional Maintenance Waveguide 58 Figure 3 28 Mute Swit...

Page 7: ...r Outdoor PowerMAX system was shipped from the factory as intact as possible The following conventions should be observed when preparing to install your system 1 2 1 Uni Strut Frames The uni strut fra...

Page 8: ...t either with plastic covers or with Kapton tape Keep these covers in place to help prevent debris from falling into an open waveguide Remove the cover before connecting waveguide flanges together A s...

Page 9: ...Frames 2 Waveguide Combiner Assemblies 1 Uni Strut Support 63 inch 2 Uni Strut Supports 18 inch 1 Magic Tee Assembly and Termination 8 High Power Outdoor SSPA Modules 2 Outdoor SSPA Controller Assembl...

Page 10: ...ce Switch SSPA x8 Waveguide Combiner Supports x4 Magic Tee and Crossguide Coupler with Support Flexible Waveguide x2 Termination for Magic Tee Termination Supports AC Distribution Box Optional Uni Str...

Page 11: ...system and an optional Maintenance Switch Termination Assem bly An outline drawing specific to your system will be included with your system The RF Distribution Box and Outdoor Controllers will be mo...

Page 12: ...y installed system Figure 2 4 System Outline System RF Output End View OPTIONAL MAINTENANCE SWITCH RF OUTPUT SAMPLE TYPE N f RF INPUT SAMPLE TYPE N f RF DISTRIBUTION BOX Figure 2 3 System Outline with...

Page 13: ...care not to tip the assembly over The system was shipped with cables zip tied to the uni strut frame Some of the zip ties were used to secure the cables for shipment purposes Note All trimmed zip tie...

Page 14: ...ground wire hanging down Count down 11 holes from the top and install as shown in Figure 2 6 2 1 3 Install Waveguide Combiner Arrays The waveguide combiner arrays were shipped as intact as possible M...

Page 15: ...r array mounting bracket as shown in Figure 2 9 Install the same hardware configuration in the bottom waveguide combiner array mounting bracket Note The waveguide combiner arrays are labeled SSPA 1 1...

Page 16: ...each SSPA Lift the SSPA by the han dles on either side Do not lift from the RF Output waveguide flange or by the connectors Aluminum supports are attached to each High Power Outdoor SSPA module The am...

Page 17: ...nges Any attempts to align the wave guide should be made by adjusting the entire waveguide combiner array as shown in Figure 2 10 Notes 3 and 4 A green yellow striped ground wire was shipped attached...

Page 18: ...ipped in place in the uni strut frame 2 1 5 2 Install Output Magic Tee Termination Secure the Output Magic Tee Termination by screwing the bracket attached to the ter mination into the mounting holes...

Page 19: ...put Magic Tee is connected to the Magic Tee of each 4 way half with flexible waveguide Insert an appropriately sized half gasket provided in the grooved flange of the Magic Tees to either side of the...

Page 20: ...he communication cable that connects between the controller and the system is 100 ft 30m Access to the rear panels of the controller should be kept available to connect the communication cables Plug t...

Page 21: ...the supports should face the center of the frame 2 1 6 4 Install Optional Maintenance Termination Secure the Maintenance Switch Termination by screwing the bracket attached to the termination into the...

Page 22: ...nnects the maintenance switch to the termination as shown in Figure 2 19 and Figure 2 20 Insert an appropriately sized half gasket provided in the grooved flanges at either end of the waveguide instal...

Page 23: ...i strut frame Place the AC Distribution Box on the top of the frame centered between the uni strut frames and with the hinged cover facing the RF Input end of the system Secure the mounting bracket to...

Page 24: ...he supports was shipped in place in the uni strut frame Secure the mounting brackets between the two frames on the RF Input end of the sys tem as shown in Figure 2 22 Tighten hardware securely Connect...

Page 25: ...he supports was shipped in place on the controller supports Position the boxes so that the top of each controller is flush with the top cover of each system frame Connect the green yellow striped grou...

Page 26: ...his cable is a semi rigid coaxial cable labeled W9 that connects between the SMA connector of the reflected sample off the crossguide coupler at the system output and Port J14 of the RF Distribution B...

Page 27: ...rt number for this cable is L213830 1 Power to the optional Ethernet switch is provided from the RF Dis tribution Boxes Each cable end is labeled near the connector Refer to Figure 2 24 Plug the conne...

Page 28: ...e SSPA Controller and to Port J4 of each SSPA in the controller s array of amplifiers A label is affixed near each connector that de scribes the port to which it should be attached Connect the female...

Page 29: ...ls The Controller Power Cables connect between Port J5 of the controller and Ports J6 and J8 of each amplifier in its array A label is af fixed near each connector that describes the port to which it...

Page 30: ...d to pass online standby status information between the amplifiers A label is affixed near each cable connector that describes the port to which it should be attached Plug the connectors into the appr...

Page 31: ...ped attached to the cable end labeled Switch Control Secure the mounting bracket to the uni strut frame on the RF Output end of the system to the right of the maintenance switch so that the open conne...

Page 32: ...cket 2 3 Weatherize Cable Connections After installation is completed all cable connectors that will be subject to outdoor envi ronmental conditions should be weatherized with self amalgamating tape o...

Page 33: ...agic Tee Assemblies and Terminations 1 for each 8 way system and one for the combined 16 way system Two 2 8 way system output waveguide Sixteen 16 High Power Outdoor SSPA Modules Two 2 Outdoor SSPA Co...

Page 34: ...upler with Support x2 Flexible Waveguide x4 Termination Magic Tee x2 Termination Supports x2 AC Distribution Box Optional x2 8 Way System Uni Strut x6 16 Way RF Distribution Box Maintenance Switch Swi...

Page 35: ...e capability of anchoring the uni strut frame assemblies to the decking Figure 3 2 shows the typical dimensions of the base mounting installation and anchor points for the system and an optional Maint...

Page 36: ...AC Box is mounted between the two uni strut frames that make up System 1 and the System 2 AC Box is mounted be tween the two frames that make up System 2 The indoor controller for the optional Mainten...

Page 37: ...place into position Take care not to tip the assembly over The system was shipped with cables zip tied to the uni strut frames Some of the zip ties were used to secure the cables for shipment purpose...

Page 38: ...as shipped in place in the uni strut frame 3 1 2 4 Install Output Magic Tee Termination Secure the Output Magic Tee Termination by screwing the bracket attached to the ter mination into the mounting h...

Page 39: ...Inch With both 8 way systems blocked in place install the two 99 inch uni strut supports be tween the two systems See Figure 3 6 and Figure 3 7 Ensure hardware is tightly fastened Figure 3 6 Connect 9...

Page 40: ...assembly should be centered between the two 8 way system frames Hardware should remain loose to allow for adjustment and tightly fastened after the system installation is complete Connect the magic te...

Page 41: ...RF distribution box upper uni strut support between the two 8 way systems as shown in Figure 3 10 This support includes hardware used to install the system RF distribution box in the open channel sid...

Page 42: ...n the uni strut frames of each 8 way system Note that the hardware shipped in place is slightly different in each uni strut segment Make sure to align the hardware used to secure the system RF distrib...

Page 43: ...e 3 12 These are secured to the 45 inch uni strut seg ments installed in Section 3 1 2 8 The mounting hardware for these assemblies were shipped with the assembly Note the position of the mounting har...

Page 44: ...wave guide combiner array brackets and by using the level adjustment screws on the magic tee termination supports 3 1 4 Install High Power Outdoor SSPA Modules Follow the instructions in Section 2 1...

Page 45: ...ngle termina tion pointing towards system S2 Use the hardware removed above to secure the termination support to the uni strut assembly On the lower side remove the mounting hardware from the terminat...

Page 46: ...tall 16 Way Magic Tee Assembly Insert an appropriately sized half gasket provided in the grooved flange of the 16 way magic tee assembly and connect to the waveguide flange of the termination as shown...

Page 47: ...de coupler Install the 8 way system RF Output Waveguide as shown in Figure 3 16 Repeat installation for System 2 connecting waveguide Note The adjustment screws on the magic tee termination support ma...

Page 48: ...ox as shown in Figure 3 15 3 1 9 1 Optional Ethernet Switch If the 16 way system includes the optional Ethernet Switch it will be located below the Signal Box Note Power to the Ethernet Switch is prov...

Page 49: ...tem 2 with the S2 SSPA modules 3 1 11 Install RF Distribution Boxes Follow the instruction in Section 2 1 8 to install the RF Distribution Box for each 8 way system Use the box labeled System 1 with t...

Page 50: ...exible coaxial cables that connect between the system sig nal box and each system s RF Distribution Box Connect the cable labeled W100 between port J4 System 1 RF Output of the signal box and port J9...

Page 51: ...L213830 9 If the 16 way system includes the optional Ethernet switch the part num ber for this cable is L213830 8 Each cable end is labeled near the connector Refer to Figure 3 18 Plug the connectors...

Page 52: ...to which it should be attached The cable used is part number L213827 1 for the SSPA modules connected to Control ler 1 either system and part number L213827 2 for the SSPA modules connected to Contro...

Page 53: ...ler Power Cables connect between Port J5 of the controller and Ports J6 and J8 of each amplifier in its array A label is af fixed near each connector that describes the port to which it should be atta...

Page 54: ...on between the amplifiers A label is affixed near each cable connector that describes the port to which it should be attached Plug the connectors into the appropriate ports Port J8 of each Controller...

Page 55: ...ard length of the communication cable that connects between the controller and the system is 100 ft 30m Access to the rear panels of the controller should be kept available to connect the communicatio...

Page 56: ...ports Use this hardware to secure the bracket attached to the termination into the mounting holes in the supports as shown in Figure 3 25 Note There is a set of stand off screws two in front two in re...

Page 57: ...using the hardware provided The mounting hardware was shipped in place from the factory Connect the Maintenance Switch at the RF Output of the 16 way system just after the dual crossguide coupler con...

Page 58: ...d waveguide segment that connects the maintenance switch to the termination as shown in Figure 3 27 Insert an appropriately sized half gasket provided in the grooved flanges at either end of the waveg...

Page 59: ...Figure 3 28 A mounting bracket was shipped attached to the cable end labeled Switch Control Secure the mounting bracket to the uni strut frame on the RF Output end of the system to the right of the ma...

Page 60: ...ch Control con nector of L215628 3 on Maintenance Switch bracket 3 3 Weatherize Cable Connections After installation is completed all cable connectors that will be subject to outdoor envi ronmental co...

Page 61: ...A 1 Hardware Torque Specifications All hardware should be fastened to the torque specifications listed in Table A 1 Appendix A Table A 1 Recommended Hardware Torque Specifications Hardware Size Torque...

Page 62: ...62 215861 REV C Installation Outdoor HPO PowerMAX System THIS PAGE INTENTIONALLY LEFT BLANK...

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