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1

2

3

4

5

6

A

B

C

D

6

5

4

3

2

1

D

C

B

A

AI0

J109-1

DO0

J108-1

AGND

J109-2

DO1

J108-2

AI1

J109-3

DO2

J108-3

AGND

J109-4

DO3

J108-4

AI2

J109-5

J108-5

AGND

J109-6

J108-6

AI3

J109-7

N/A

J108-7

AGND

J109-8

N/A

J108-8

AI4

J109-9

DI0

J108-9

AGND

J109-10

DI1

J108-10

N/A

J109-11

DI2

J108-11

N/A

J109-12

DI3

J108-12

J110-1

DIGITAL OUTPUTS

J110-2

DI4

J108-13

J110-3

J108-14

J110-4

J108-15
J108-16

J110-5

ANALOG INPUT A

J110-6

ANALOG INPUT B

J110-7

THERMISTER INPUTS

J110-8

AGND

J27-14

J110-9

AGND

J27-13

J110-10

TV+

J27-12

J110-11

TH6

J27-11

J110-12

TV+

J27-10

IRST

J106-1

TH1

J27-1

GND

J106-2

TH5

J27-9

VCC

J106-3

TV+

J27-2

EGND

J106-4

TH4

J27-8

TH2

J27-3

SDA

J106-5

TC4

J27-7

SCL

J106-6

TV+

J27-4

INT'

J106-7

TV+

J27-6

NGND

J106-8

TH3

J27-5

I2C

DGND

J15-1

+5V

J15-2

AGND

J15-3

+15V

J15-4

AGND

J15-5

-15V

J15-6

+12RET

J15-7

+12V

J15-8

POWER

EGND

J15-9

CHGND

J15-10

GND

J107-1

SDA

J107-2

VCC

J107-3

SCL

J107-4

I2C_RESET

J107-5

N/A

J107-6

I2C-B

A6

PCA 04069 MOTHERBOARD

CMN0

J2-1

LD0

J2-2

TS0

J2-3

RLY0

J2-4

NEU0

J2-5

CMN1

J2-6

LD1

J2-7

TS1

J2-8

RLY1

J2-9

NEU1

J2-10

CMN2

J2-11

LD2

J2-12

TS0

JP2-1

NEU0

JP2-2

TS1

JP2-3

NEU1

JP2-4

TS2

JP2-5

NEU2

JP2-6

LD0

JP2-7

CMN0

JP2-8

LD1

JP2-9

CMN1

JP2-10

LD2

JP2-11

CMN2

JP2-12

+

J18-1

-

J18-2

THCOUPL1 (K TYPE)

THCOUPL2 

+

J19-1

-

J19-2

RELAY JUMPER

TS2

J2-13

RLY2

J2-14

NEU2

J2-15
J2-16

J5-1

J5-2

J5-3

J5-4

J5-5

J5-6

J5-7

J5-8

J5-9

J5-10

J1-1

J1-2

J1-3

J1-4

AC-IN

RELAY A

J7-1

J7-2

J7-3

J7-4

J7-5

J7-6

J7-7

J7-8

J7-9

J7-10

+12V

J4-1

V0-

J4-2

+12V

J4-3

V1-

J4-4

+12V

J4-5

V2-

J4-6

+12V

J4-7

V3-

J4-8

J6-1

J6-2

J6-3

J6-4

J6-5

J6-6

J6-7

J6-8

J6-9

J6-10

J12-1

J12-2

J12-3

J12-4

J12-5

J12-6

J12-7

J12-8

J12-9

J12-10

POWER (6 Pls)

VALVE A

VALVE B

SCL

J3-1

SDA

J3-2

INT'

J3-3

J3-4

JGND

J3-5

I2C

J14-1

J14-2

J13-1

J13-2

FET1

FET2

SPARE POWER

RL3

J20-1

NEUT

J20-2

RL4

J20-3

NEUT

J20-4

J20-6

J20-5

RELAY B

TH1

J17-1

TH2

J17-3

AGND

J17-2

AGND

J17-4

(K TYPE, BTM)

THERMIST OUT

THERMIST OUT

A10

RELAY

flow2

J1-1

SampPress

J1-2

GND

J1-3

RcellPress

J1-4

O3Flow

J1-5

+V

J1-6

J1

MINIFIT-6

A4

PCA 04003 PRESSURE/FLOW BOARD

ETST

J2-1

OTST

J2-2
J2-3
J2-4

PRB

J2-5

TPMT

J2-6

HV

J2-7

PMT

J2-8

+15V

J2-9

-15V

J2-10

AGND

J2-11

DGND

J2-12

ANALOG SIGNALS

+5V

J2-13
J2-14
J2-15
J2-16

A2

PCA 04501 PREAMPLIFIER

J1-1

J1-2

POWER

A3
PCA 01840 TEC BOARD

1
2
3

A18

POWER ENTRY MODULE

S1

POWER SWITCH

+V

P1-1

-V

P1-2

F1

CHASSIS FAN

LINE

J1-3

NEUTRAL

J1-1

+12V

J2-1

+12V RETURN

J2-4

EGND

J1-2

J2-2

J2-3

J2-5

J2-6

A16 PS 31 POWER SUPPLY SINGLE

LINE

P1

NEUTRAL

P2

A15

INTERNAL PUMP (not on 200E)

+5DISP

J2-1

DGND

J2-2

VCC

J2-3

EGND

J2-4

SDA

J2-5

SCL

J2-6

KYBD_INT

J2-7

DISP-RET

J2-8

J2-9

JGND

J2-10

+5DISP

J1-1

DGND

J1-2

VCC

J1-3

EGND

J1-4

SDA

J1-5

SCL

J1-6

KYBD_INT

J1-7

DISP-RET

J1-8

J1-9

JGND

J1-10

A1

PCA 04258 KEYBOARD / DISPLAY DRIVER

BRAID TO CHASSIS

LINE

SL4

SN4

1

2

3

P48

AMP-3

1

2

3

P47

AMP-3

SN2

1

P32

CN0000010

1

P34

CN0000010

1

P33

CN0000010

SL

SL2

SN

SL

NEU

NEU

SN

1

2

3

4

5

6

7

8

9

10

P16

CN0000055

1

2

3

4

5

6

7

8

9

10

P23

CN0000055

P0

P1

P2

P3

P4

P5

P6

P7

P8

P9

P0

P1

P2

P3

P4

P5

P6

P7

P8

P9

PWR-A

J1-1

PWR-B

J1-2

PWR-C

J1-3

P1

THERMO-

P2

A9 NO2 CONVERTER

Relay Power
 Connector Pinouts:

pin   -   Signal

1  -  DGND
2  -  +5V
3  -  AGND
4  -  +15V
5  -  AGND
6  -  -15V
7  -  +12RET
8  -  +12V
9  -  EGND
10  -  CGND

AG-FL

V+-FL

AG-FL

V+-FL

1

2

3

4

5

6

7

8

9

10

P18

CN0000055

V+_TE

GND_TE

1

2

P1

CN0000051

GND_TE

V+_TE

1

2

3

4

5

6

7

8

9

10

P17

CN0000055

IC_INT
IC_SCL
IC_SDA

IC_DGN

IC_INT

IC_SCL

IC_SDA

IC_DGN

1

2

3

4

5

6

P25

CN0000322

IC2-GN

IC2-SDA

IC2-SCL

IC2-RST

IC2-GN

IC2-SDA
IC2-SCL

IC2-RST

ETST
OTST
PRNG

TPMT

HVPS

PMT+

TPMT
HVPS
PMT+

ETST
OTST

PRNG

PMT-

PMT-

1

2

3

4

5

6

7

8

9

10

P24

CN0000055

1
2

P27

CN0000219

1
2
3
4
5
6
7
8
9
10
11
12

P35

CN0000114

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

P36

CN0000115

110V line configuration

1

P31

CN0000010

1

P30

CN0000010

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

P13

CN0000376

1
2
3
4
5
6
7
8

P15

CN0000373

1
2
3
4
5
6
7
8
9
10
11
12

P28

CN0000374

1
2
3
4
5
6
7
8
9
10
11
12

P29

CN0000374

115VAC A

J1-1

115VAC B

J1-2

J1-3

+15V

J1-4

GND

J1-5

O3GEN

J1-6

A8 PCA 01669 O3 GENERATOR BOARD

1

2

3

4

5

6

P4

CN0000053

BRGND
BR15V

03GEN

PRS1

PRS2

FLW1

FLW2

PRS1

PRS2

FLW1

FLW2

P12V

P12R

P5V

PDG

P-V
PAG

P+V

P5V

PDG

P-V

PAG

P+V

P12V

P12R

P12R

P12V

TSW-A

J1-1

TSW-B

J1-2

HTR1A

J1-3

HTR1B

J1-4

HTR2A

J1-5

HTR2B

J1-6

TH-A

P1

TH-B

P2

A7 REACTION CELL

1

2

3

4

5

6

P3

CN0000053

1

2

3

4

5

6

P46

AMP-6

1

2

3

4

5

6

P5

CN0000053

RTHA

RTHB

RTS1

RTS2

RH1B

RH2A

RTS1
RTS2

RH1A

RH1A

RH2B

RH1B

RTHA
RTHB

RH2A
RH2B

CR3

DBLCRIMP

CR5

DBLCRIMP

CR6

DBLCRIMP

SN2

SL2

CR10

DBLCRIMP

CR9

DBLCRIMP

SN3

SL3

1

2

3

4

5

6

7

8

9

10

P22

CN0000055

IPG

IPV

IPV
IPG

1

2

3

4

5

6

7

8

9

10

P19

CN0000055

1

2

3

4

5

P7
CN0000183

1

2

P8

THERMISTER-

J1-1

THE

J1-3

115VHEATER_A

J1-2

115VHEATER_B

J1-4

A11
BYPASS MANIFOLD

VLV1+

J1-1

VLV1-

J1-2

VLV2+

J2-1

VLV2-

J2-2

A12NONOX/AZERO VALVES

THERMIST_A

J1-1

THERMIST_B

J1-2

J1-3

115VHTR_A

J1-4

115VHTR_B

J1-5

VLV1+

J2-1

VLV1-

J2-2

VLV2+

J3-1

VLV2-

J3-2

A5 IZS W/VALVES or ZERO/SPAN VALVES

ZS+

SM+

ZS-

SM-

IZTA

IZTB

IZHA

IZHB

IZTA
IZTB

1
2
3
4
5
6

P6

CN0000053

IZHA
IZHB

ZS+

ZS-

SM+

SM-

CR8

DBLCRIMP

CR4

DBLCRIMP

1
2

P11

1
2
3
4

P9

CN0000052

1
2
3
4
5
6
7
8
9
10
11
12
13
14

P41

CN0000375

OBT+

OBT-
OBHA

OBHB

OBT+

OBT-

OBHA
OBHB

SN3

SL3

SN4

SL4

AZ+
AZ-

NN+
NN-

AZ+

AZ-

NN+

NN-

MTH1

MTG1

MTH1
MTG1
MTH2
MTG2

MTG2

MTH2

BR15V

BRGND

RZCCW

J1-1

RZCW

J1-2

RZW

J1-3

N/A

J1-4

DGND

J1-5

+5V

J1-6

RSW

J1-7

RSCW

J1-8

O2OUT-

J1-9

O2OUT+

J1-10

RSCCW

J1-11

TTMP

J1-12

TST

J1-13

TTMP10

J1-14

TP2

J1-15

FBFAIL

J1-16

A13 O2 SENSOR

O2VCC
O2DGND

1

2

3

4

5

6

7

8

9

10

P20

CN0000055

O2VCC

O2DGND

O2+
O2-

O2+
O2-

1

2

3

4

5

6

7

8

P40

CN0000054

1

2

3

4

P12

CN0000052

O2TMP

O2TMP

1

2

3

4

5

P37

CN0000352

1

2

3

4

5

6

7

8

9

10

P21

CN0000055

1

2

3

4

P10

CN0000052

EG1

EG2

CR7

DBLCRIMP

CR11

DBLCRIMP

EG2

EG3

1

2

3

P26

CN0000181

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

P14

CN0000376

1

P44

CN0000010?

1

P45

CN0000010?

1

P43

CN0000010?

1

P42

CN0000010?

1

2

3

4

5

6

P49

AMP-6?

1
2

P2

CN0000051

1
2

P50

CN0000194

EGND

EGND

EG1

LINE

SP2

SPLICE

SP1

SPLICE

VLV1+

J1-1

VLV1-

J1-2

VLV2+

J1-3

VLV2-

J1-4

VLV3+

J1-5

VLV3-

J1-6

VLV4+

J1-7

VLV4-

J1-8

A14

TRIPLE GAS MANIFOLD

HS+
HS-
LS+
LS-
ZM+
ZM-
SS+
SS-

HS+
HS-
LS+
LS-
ZM+
ZM-
SS+
SS-

1

2

3

4

5

6

7

8

9

10

P38

CN0000054

CONV-HEATER-COMMON

CONV-HTR-A

CONV-HTR-B

EG3

1
2
3
4
5
6
7
8

P39

CN0000054

PP+

PP-

IDV

IDG

IDV

IDG

GND

J1-1

PWR

J1-2

N/U

J1-3

P?

TEC COOLER FAN

TV+

TV-

TV+

TV-

1

2

P?

1

2

P?

LINE

J1-3

NEUTRAL

J1-1

+5V

J2-1

-15V

J2-5

+15V

J2-6

+5V

J2-2

AGND

J2-4

EGND

J2-2

DGND

J2-3

A17

PS 29 POWER SUPPLY TRIPLE

04504 REV A, M200E INTERCONNECT DIAGRAM, 03-FEB-03

PCA 039550200 RELAY BOARD

M200EH/EM ONLY

Summary of Contents for 200E

Page 1: ...NUAL Chemiluminescence Nitrogen Oxides Analyzer Model 200E TELEDYNE INSTRUMENTS ADVANCED POLLUTION INSTRUMENTATION DIVISION T API 6565 NANCY RIDGE DRIVE SAN DIEGO CA 92121 2251 USA Toll free Phone 800 324 5190 Phone 858 657 9800 Fax 858 657 9816 Email api sales teledyne com Website http www teledyne api com ...

Page 2: ...ANCED POLLUTION INSTRUMENTATION DIVISION T API 6565 NANCY RIDGE DRIVE SAN DIEGO CA 92121 2251 USA Toll free Phone 800 324 5190 Phone 858 657 9800 Fax 858 657 9816 Email api sales teledyne com Website http www teledyne api com 044100102 Rev A Copyright 2001 T API Inc 19 March 2003 ...

Page 3: ... of these symbols is described below GENERAL SAFETY HAZARD Refer to the instructions for details on the specific hazard CAUTION Hot Surface Warning CAUTION Electrical Shock Hazard TECHNICIAN SYMBOL All operations marked with this symbol are to be performed by qualified maintenance personnel only CAUTION The analyzer should only be used for the purpose and in the manner described in this manual If ...

Page 4: ...ibration 26 3 6 1 Basic Calibration Procedure 26 3 6 2 Interferences for NOX Measurements 27 4 FREQUENTLY ASKED QUESTIONS GLOSSARY 29 4 1 Frequently Asked Questions 29 4 2 Glossary 30 5 OPTIONAL HARDWARE AND SOFTWARE 33 5 1 External Pumps Option 10 33 5 2 Rack Mount Kits Options 20 23 33 5 3 Current Loop Analog Outputs Option 41 33 5 4 Particulate Filter Kit Option 42A 34 5 5 Calibration Valve Opt...

Page 5: ...7 3 3 Manual Analog Output Calibration 64 6 7 3 4 Analog Output Offset Adjustment 65 6 7 3 5 Current Loop Output Adjustment 66 6 7 3 6 AIN Calibration 68 6 7 4 Test Channel Output 68 6 7 5 Optic Test 70 6 7 6 Electrical Test 70 6 7 7 Ozone Generator Override 71 6 7 8 Flow Calibration 72 6 8 Digital Inputs and Outputs 72 6 8 1 Status Outputs 72 6 8 2 Control Inputs 73 6 9 Setup Communication Ports ...

Page 6: ... 7 NO2 Conversion Efficiency 110 7 2 Manual Calibration 112 7 2 1 Connect Zero Air and Span Gases to the Analyzer 113 7 2 2 Set Expected NO and NOX Span Gas Concentrations 113 7 2 3 Perform Zero Span Calibration 114 7 3 Calibration Checks 115 7 4 Calibration with Zero Span Valves 115 7 5 Calibration with IZS Option 117 7 6 Calibration Checks with IZS or Zero Span Valves 119 7 7 Calibration With In...

Page 7: ...uminescence Detection 157 10 1 3 1 The Photo Multiplier Tube 157 10 1 3 2 Optical Filter 158 10 1 4 Auto Zero 158 10 1 5 Measurement Interferences 159 10 1 5 1 Direct Interference 159 10 1 5 2 Third Body Quenching 159 10 1 5 3 Light Leaks 161 10 2 Pneumatic Operation 161 10 2 1 Pump and Exhaust Manifold 161 10 2 2 Sample Gas Flow 162 10 2 3 Sample Particulate Filter 163 10 2 4 Ozone Gas Air Flow 1...

Page 8: ...1 Motherboard Status Indicator Watchdog 192 11 1 4 2 CPU Status Indicator 193 11 1 4 3 Relay Board and Status LEDs 193 11 2 Gas Flow Problems 195 11 2 1 Zero or Low Flow Problems 196 11 2 1 1 Sample Flow is Zero or Low 196 11 2 1 2 Ozone Flow is Zero or Low 197 11 2 2 High Flow 198 11 2 3 Sample Flow is Zero or Low But Analyzer Reports Correct Flow 198 11 3 Calibration Problems 198 11 3 1 Negative...

Page 9: ... 15 Pneumatic Sensor Assembly 212 11 5 15 1 Reaction Cell Pressure 213 11 5 15 2 Sample Pressure 213 11 5 15 3 Ozone Flow 214 11 5 16 NO2 Converter 214 11 5 17 O3 Generator 216 11 5 18 IZS Option 216 11 5 19 Box Temperature 216 11 5 20 PMT Temperature 217 11 6 Repair Procedures 217 11 6 1 Disk on Chip Replacement 217 11 6 2 Flash Chip Replacement or Upgrade 218 11 6 3 O3 Generator Replacement 218 ...

Page 10: ...pply Setup for Determination of NO2 Conversion Efficiency 111 Figure 7 2 Setup for Manual Calibration without Z S valve or IZS Option 113 Figure 7 3 Pneumatic Connections for Manual Calibration Checks with IZS 117 Figure 7 4 Setup for Manual Calibration Check with Z S Valve or IZS Option 119 Figure 8 1 GPT Calibration System 133 Figure 9 1 Sample Particulate Filter Assembly 144 Figure 9 2 Particle...

Page 11: ...4 Relay Board PCA 194 Figure 11 5 Pressure Flow Sensor Assembly 214 Figure 11 6 Pre Amplifier Board Layout 220 Figure 11 7 M200E Sensor Assembly 222 Figure A 1 Basic Sample Display Menu 226 Figure A 2 Sample Display Menu Units with Z S Valve or IZS Option installed 227 Figure A 3 Primary Setup Menu Except iDAS 228 Figure A 4 Secondary Setup Menu COMM VARS 229 Figure A 5 Secondary Setup Menu DIAG 2...

Page 12: ...rs Available for Analog Output A4 69 Table 6 14 Status Output Pin Assignments 73 Table 6 15 Control Input Pin Assignments 74 Table 6 16 COM1 and COM2 DB 9 Pin Assignments 77 Table 6 17 COM Port Communication Modes 78 Table 6 18 Ethernet Status Indicators 81 Table 6 19 Front Panel LED Status Indicators for iDAS 85 Table 6 20 iDAS Data Channel Properties 87 Table 6 21 iDAS Data Parameter Functions 8...

Page 13: ...alues 191 Table 11 2 Relay Board Status LEDs 195 Table 11 3 DC Power Test Point and Wiring Color Code 206 Table 11 4 DC Power Supply Acceptable Levels 207 Table 11 5 Relay Board Control Devices 208 Table 11 6 Analog Output Test Function Nominal Values 209 Table 11 7 Status Outputs Check 209 xii 044100102 Rev A ...

Page 14: ...I O Revision C 8 232 APPENDIX A 3 Warnings and Test Measurements Revision C 8 241 APPENDIX A 4 M200E Signal I O Definitions Revision C 8 243 APPENDIX A 5 M200E Trigger Events and iDAS Functions Revision C 8 246 APPENDIX A 6 Terminal Command Designators Revision C 8 248 APPENDIX B SPARE PARTS AND EXPENDABLES 251 APPENDIX C REPAIR QUESTIONNAIRE M200E 257 APPENDIX D DIAGRAMS AND SCHEMATICS 259 044100...

Page 15: ...M200E Documentation Model 200E Instruction Manual USER NOTES xiv 044100102 Rev A ...

Page 16: ... A list of chapters and sections as well as thumbnails of each page are displayed to the left of the text Entries in the table of contents are linked to the corresponding locations in the manual Ability to print sections or all of the manual Additional documentation for the Model 200E Nitrogen Oxides Analyzer is available from T API s website at http www teledyne api com manuals APICOM software ma...

Page 17: ...analyzers used in EPA regulated monitoring applications 9 0 Instrument Maintenance Description of preventative maintenance procedures that should be regularly performed on you instrument to assure good operating condition This includes information on using the iDAS to predict possible component failures before they happen 10 0 Theory of Operation An in depth look at the various principals by which...

Page 18: ...nt messages as they appear on the analyzer s front panel display The flowcharts in this manual contain typical representations of the analyzer s display during the described operations These representations are not necessarily exact and may differ slightly from the actual display of your instrument NOTE Warnings and special notes are called out in bold centered frames such as this one Cautionary n...

Page 19: ...M200E Documentation Model 200E Instruction Manual USER NOTES 4 044100102 Rev A ...

Page 20: ... x D 18 cm x 43 cm x 61 cm 7 x 17 x 23 6 Weight Analyzer 18 kg 40 lbs Weight Ext Pump Pack 7 kg 16 lbs AC Power Rating 100 V 50 60 Hz 3 25A 115 V 60 Hz 3 0 A 220 240 V 50 60 Hz 2 5 A Power Ext Pump 100 V 50 60 Hz 3 25A 115 V 60 Hz 3 0 A 220 240 V 50 60 Hz 2 5 A Environmental Installation category over voltage category II Pollution degree 2 Analog Outputs 4 outputs Analog Output Ranges All Outputs ...

Page 21: ...tware settings Dynamic span OFF Dynamic zero OFF Cal on NO2 OFF Dilution factor OFF Temp Pressure compensation ON AutoCal ON or OFF Independent range ON or OFF Auto range ON or OFF Converter efficiency Acceptable values of 0 96 to 1 02 Under the designation the analyzer may be operated with or without the following optional equipment Rack mount with or without slides Rack mount for external pump Z...

Page 22: ...tes similar to those of other manufactur ers in the industry All maintenance and the first level of field troubleshooting is to be performed by the customer Non API Manufactured Equipment Equipment provided but not manufactured by T API is warranted and will be repaired to the extent and according to the current terms and conditions of the respective equipment manufacturers warranty General T API ...

Page 23: ...IS SECTION ARE THE EXCLUSIVE REMEDIES FOR BREACH OF ANY WARRANTY CONTAINED HEREIN T API SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF OR RELATED TO THIS AGREEMENT OF T API S PERFORMANCE HEREUNDER WHETHER FOR BREACH OF WARRANTY OR OTHERWISE Terms and Conditions All units or components returned to T API should be properly packed for handling and returned freight prep...

Page 24: ...uit Assemblies PCA are static sensitive Electrostatic discharges too small to be felt by humans are large enough to destroy sensitive circuits Before touching a PCA fasten a properly installed grounding strap to your wrist or touch a bare metal part of the chassis to discharge any electrostatic potentials Never disconnect electronic circuit boards wiring harnesses or electronic subassemblies while...

Page 25: ... the unit is shipped A certain ventilation clearance is required for the operation of the analyzer Area Minimum required clearance Back of the instrument 10 cm 4 inches Sides of the instrument 2 5 cm 1 inch Above and below the instrument 2 5 cm 1 inch Various rack mount kits are available for this analyzer See Chapter 5 of this manual for more information 10 044100102 Rev A ...

Page 26: ...hernet board IZS option zero air scrubber and an additional sample dryer See Chapter 5 for optional equipment Figure 3 3 shows the rear panel configuration with optional zero air scrubber mounted to it and two optional fittings for the IZS option Figure 3 4 finally shows the front panel layout of the analyzer Figure 3 2 M200E Layout 044100102 Rev A 11 ...

Page 27: ...Getting Started Model 200E Instruction Manual Figure 3 3 M200E Rear Panel Layout Figure 3 4 M200E Front Panel Layout 12 044100102 Rev A ...

Page 28: ... the inlet for any calibration gases Exhaust Connects the exhaust of the analyzer with the external vacuum pump Span On Units with zero span valve or IZS option installed this port connects the external calibration gas to the analyzer Zero Air On Units with zero span valve or IZS option installed this port connects the zero air gas or the zero air cartridge to the analyzer Attach a sample inlet li...

Page 29: ...To measure NOX with the M200E NOX Analyzer it is recommended that you use a span gas with an NO concentration equal to 80 of the measurement range for your application Pump No Valve Options Installed MODEL 200E Sample Zero Air Exhaust Span MODEL 700 Gas Dilution Calibrator with Ozone generator option MODEL 701 Zero Air Generator VENT Calibrated NO gas high concentration Source of SAMPLE gas remove...

Page 30: ... standards to low ambient concentrations ensure that the NO concentration of the reference gas matches the dilution range of the calibrator Choose the NO gas concentration such that the dynamic dilution system operates in its mid range and not at the extremes of its dilution capabilities For example a dilution calibrator with 10 10000 dilution ratio will not be able to accurately dilute a 5000 ppm...

Page 31: ...xhaust Span External Zero Air Scrubber Particulate Filter Calibrated NO gas high concentration Figure 3 6 Basic Pneumatic Connections for Units With Valve Options Once the appropriate pneumatic connections have been made check all pneumatic fittings for leaks using the procedures defined in Section 11 5 WARNING Gas flow must be maintained at all times for units with IZS Options installed The IZS o...

Page 32: ...wn in Figure 3 1 CAUTION The correct voltage and frequency needs to be supplied to the analyzer as listed on the label on the rear panel of the instrument Power connections must have a functioning ground connection 3 4 2 Analog Output Connections Attach a strip chart recorder and or data logger to the appropriate contacts of the analog output connecter on the rear panel of the analyzer ANALOG OUT ...

Page 33: ...NC VALID ZERO CAL SPAN CAL DIAGNOSTIC MODE LOW SPAN Figure 3 8 Status Output Connector Table 3 3 Status Output Signals Pin Status Condition ON Conducting 1 SYSTEM OK ON if no faults are present 2 CONC VALID ON if concentration measurement NO NO2 or NOx is valid OFF any time the hold off feature is active 3 HIGH RANGE ON if unit is in high range of the Auto Range Mode 4 ZERO CAL ON whenever the ins...

Page 34: ...aced in Zero Calibration mode The mode field of the display will read ZERO CAL R B REMOTE LO SPAN CAL The analyzer is placed in low span calibration mode as part of performing a low span midpoint calibration The mode field of the display will read LO CAL R C REMOTE SPAN CAL The analyzer is placed in Span Calibration mode The mode field of the display will read SPAN CAL R D SPARE E SPARE F SPARE Di...

Page 35: ...t DHCP or dynamic IP addresses All of the above settings can be changed by following the procedure described in Section 6 9 9 of this manual To do this quickly press the following keys on the analyzer s front panel SETUP MORE COMM INET and configure the individual items shown on the menu and listed above 3 5 Initial Operation If you are unfamiliar with the theory of operation of the M200E analyzer...

Page 36: ...ront Panel Display During Startup Sequence 3 5 2 Warm Up The M200E requires about 30 minutes warm up time before reliable NOX NO and NO2 measurements can be taken During that time various portions of the instrument s front panel will behave as follows See Figure 3 4 for locations Table 3 5 Front Panel Display During System Warm Up Name Color Behavior Significance Concentra tion Field N A Switches ...

Page 37: ...X X indicates the auto zero reading at the time of the warning BOX TEMP WARNING The temperature inside the M200E chassis is outside the specified limits CANNOT DYN SPAN Remote span calibration failed while the dynamic span feature was ON CANNOT DYN ZERO Remote zero calibration failed while the dynamic zero feature was ON CONFIG INITIALIZED Configuration was reset to factory defaults or was erased ...

Page 38: ...P BOX TEMP PMT TEM IZS TEMP1 MOLY TEMP RCEL SAMP NOX SLOPE NOX OFFS NO SLOPE NO OFFS NO22 NOX2 NO2 TEST3 TIME SAMPLE RANGE 500 0 PPB NOX X X TST TST CAL SETUP 1 Only appears if IZS option is installed 2 Only appears if analyzer is set to display NO NO2 NOx simultaneously in message field 3 Only appears if analog autput A4 is actively reporting a test function Refer to Section 6 2 1 for definitions...

Page 39: ...Getting Started Model 200E Instruction Manual Figure 3 11 M200E Pneumatic Diagram In Standard Configuration 24 044100102 Rev A ...

Page 40: ...Model 200E Instruction Manual Getting Started Figure 3 12 M200E Pneumatic Diagram With Options Installed 044100102 Rev A 25 ...

Page 41: ...ion units of measure PPB PPM UGM MGM EXIT ignores the new setting and returns to the RANGE CONTROL MENU ENTR accepts the new setting and returns to the RANGE CONTROL MENU SETUP X X CFG DAS RNGE PASS CLK MORE EXIT SAMPLE RANGE 500 0 PPB NOX X X TST TST CAL SETUP SETUP X X RANGE 500 0 Conc 0 0 0 5 0 0 ENTR EXIT Set the expected NO and NOx span gas concentration If you supply NO gas to the analyzer t...

Page 42: ... show the NOX STB test function This function calculates the stability of the NO NOx measurement Press ENTR to changes the OFFSET SLOPE values for both the NO and NOx measurements Press EXIT to leave the calibration unchanged and return to the previous menu ACTION Allow span gas to enter the sample port at the rear of the instrument The value of NOX STB may jump significantly Wait until it falls b...

Page 43: ...ion 5 7 Carbon dioxide diminishes the NOX signal when present in high concentrations If the analyzer is used in an application with excess CO2 contact T API customer service for possible solutions Excess water vapor can be removed with one of the dryer options described in Section 5 7 In ambient air applications SO2 interference is usually negligible NOTE Once you have completed the above set up p...

Page 44: ...of my analyzer A Any analyzer with zero span valve or IZS option can be automatically calibrated using the instrument s AutoCal feature Q Can I use the IZS option to calibrate the analyzer A Yes However the accuracy of the IZS option s permeation tube is only 5 Whereas this may be acceptable for basic calibration checks the IZS option is not permitted as a calibration source in applications follow...

Page 45: ...ack of the analyzer is not set properly make sure that both green and red lights are on 3 the baud rate of the analyzer s COM port does not match that of the serial port of your computer data logger See Section 11 5 11 more trouble shooting information 4 2 Glossary Acronym A short form or abbreviation for a longer term Often artificially made up of the first letters of the phrase s words APICOM Na...

Page 46: ...System previously referred to as DAS LED Acronym for Light Emitting Diode PCA Acronym for Printed Circuit Assembly this is the PCB with electronic components installed and ready to use PCB Acronym for printed circuit board the bare circuit board without components PLC Acronym for programmable logic controller a device that is used to control instruments based on a logic level signal coming from th...

Page 47: ...Frequently Asked Questions Glossary Model 200E Instruction Manual USER NOTES 32 044100102 Rev A ...

Page 48: ...cription 009810300 External pump for 115 VAC 60 Hz power supply 009810400 External pump for 230 VAC 50 Hz power supply 009810500 External pump for 110 VAC 50 Hz power supply 009810600 External pump for 100 VAC 50 Hz power supply 009810700 External pump for 220 240 VAC 50 60 Hz power supply 5 2 Rack Mount Kits Options 20 23 There are several options for mounting the analyzer in standard 19 racks Op...

Page 49: ...l keyboard either manually or by activating the instrument s CAL or AutoCal features Section 7 8 The valves may also be opened and closed remotely through the serial ports Section 6 9 or through the external digital control inputs Section 6 8 This option also includes a two stage external zero air scrubber assembly that removes all NO and NO2 from the zero air source ambient air The scrubber is fi...

Page 50: ...prevent back diffusion and pressure drop effects these vent lines should be between 2 and 10 meters in length 5 5 2 Internal Zero Span IZS Option 51 The M200E can be equipped with an internal zero air and span gas generator system IZS This option includes a heated enclosure for a NO2 permeation tube an external scrubber for producing zero air and two valves for switching between the sample gas inl...

Page 51: ...th IZS option installed Table 5 1 shows the operational state of the valves associated with the IZS option during the analyzer s various operational modes SPAN gas on the zero span valve option is equivalent with the permeation tube NO2 gas stream on the IZS option The state of the IZS valves can also be controlled Manually from the analyzer s front panel by using the SIGNAL I O controls located u...

Page 52: ...air to the analyzer s ZERO inlet port The cartridge mounts to the outside rear panel by means of two rubberized clips and contains two chemicals 50 volume of Purafil Chemi sorbant to convert NO to NO2 followed 50 volume of charcoal to absorb NO2 The zero air scrubber exit contains a particle filter that retains any dust coming from the cartridge and connects with a 0 25 PVC tubing to the ZERO inle...

Page 53: ...n 62 The multidrop option is used with any of the RS 232 serial ports to enable communications of several analyzers with the host computer over a chain of RS 232 cables The option consists of a small box which can be attached to the analyzer with a termination switch a power connector and two serial ports one incoming from the analyzer cable supplied and one outgoing port to the next analyzer s mu...

Page 54: ...yers Table 5 4 Dryer and NH3 Removal Options Option Number Description Standard Equipment Single gas conditioner dryer NH3 removal for ozone generator supply gas stream only Includes mounting bracket for two dryers Option 86 mounts on the back OPT 86 Single gas conditioner dryer NH3 removal for sample gas stream only Mounts on the back of the existing dryer bracket Converts analyzer to dual condit...

Page 55: ...antages Fully searchable text Hypertext links for figures tables table of contents and embedded references for quick access of individual manual portions A list of thumbnails chapters and sections displayed at the left of the text all linked to their respective location Internet links embedded in the manual will open the corresponding web sites in an internet browser requires an internet connectio...

Page 56: ... SETUP mode is being used to configure the analyzer The gas measurement will continue during this process SAMPLE A Indicates that unit is in SAMPLE mode and AUTOCAL feature is activated ZERO CAL M1 Unit is performing ZERO calibration procedure initiated manually by the user ZERO CAL A1 Unit is performing ZERO calibration procedure initiated automatically by the AUTOCAL feature ZERO CAL R1 Unit is ...

Page 57: ...erating mode In this mode the instrument is analyzing NO and NOX and calculating NO2 concentrations 6 2 1 Test Functions A series of test functions is available at the front panel while the analyzer is in SAMPLE mode These parameters provide information about the present operating status of the instrument and are useful during troubleshooting Section 11 1 They can also be recorded in one of the iD...

Page 58: ...emperature of the inside of the analyzer case PMT TEMP PMT TEMPERATURE C The current temperature of the PMT IZS TEMP IZS TEMPERATURE1 C The current temperature of the internal zero span option Only appears when IZS option is enabled MOLY TEMP CONV TEMPERATURE C The current temperature of the NO2 converter RCEL REACTION CELL PRESSURE in Hg A The current gas pressure of the reaction cell as measured...

Page 59: ...IZED iDAS data storage was erased HVPS WARNING High voltage power supply for the PMT is outside of specified limits IZS TEMP WARNING On units with IZS option installed The IZS temperature is outside of specified limits OZONE FLOW WARNING Ozone flow is outside of specified limits OZONE GEN OFF Ozone generator is off This is the only warning message that automatically clears itself when the ozone ge...

Page 60: ...by the instrument until the ENTR Key is pressed If the EXIT key is pressed before the ENTR key the analyzer will beep alerting the user that the newly entered value has not been accepted Some of the functions of the SETUP mode are described in separate sections following this section In particular the RNGE function can be found in Section 6 5 the ACAL function in Section 7 8 6 4 1 Password PASS Th...

Page 61: ...lowing keypad sequence would be required to enter the SETUP menu SAMPLE RANGE 500 0 PPB NOX XXX X TST TST CAL SETUP SAMPLE ENTER SETUP PASS 0 0 0 0 ENTR EXIT prompts for password number Example this password enables the SETUP mode SAMPLE ENTER SETUP PASS 0 8 1 8 ENTR EXIT SETUP X X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT Press individual keys to set numbers Note that the instrument stil...

Page 62: ...LE M200E NOX ANALYZER NEXT PREV EXIT Press EXIT at any time to return to SETUP menu Press EXIT at any time to return to the SAMPLE display 6 4 3 Clock CLK The M200E has a built in clock for the AutoCal timer Time TEST function and time stamps on COM port messages and iDAS data entries To set the time of day press SETUP X X TIME OF DAY CLOCK TIME DATE EXIT SETUP X X PRIMARY SETUP MENU CFG DAS RNGE ...

Page 63: ... Day 0 0 ENTR EXIT SETUP X X 8 CLOCK_ADJ 0 Sec Day PREV NEXT JUMP EDIT PRNT EXIT SETUP X X ENTER VARS PASS 818 8 1 8 ENTR EXIT Continue to press NEXT until 6 5 Setup Range Configuration RNGE The analyzer has four analog output signals accessible through a connector on the rear panel ANALOG OUT A1 A2 A3 A4 Figure 6 1 Analog Output Connector Key All of these outputs can be configured either at the f...

Page 64: ...yzer to remain in the low physical range Any upper analog range limit between 2001 and 20000 ppb will cause the instrument to operate in its high physical range For applications using chart recorders or other analog recording devices such a wide range can usually not be resolved on the output For example in an application where the expected concentrations of NO NO2 and NOx are typically less than ...

Page 65: ...e press SAMPLE RANGE 500 0 PPB NOX X X TST TST CAL SETUP SETUP C 3 PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP C 3 RANGE CONTROL MENU MODE SET UNIT EXIT SETUP C 3 RANGE MODE SNGL SNGL DUAL AUTO ENTR EXIT EXIT x 2 returns to the main SAMPLE display SETUP C 3 RANGE MODE SNGL SNGL DUAL AUTO ENTR EXIT SETUP C 3 RANGE CONTROL MENU MODE SET UNIT EXIT SETUP C 3 RANGE 500 0 Conc 0 0 5 0 0 0 E...

Page 66: ... setting and returns to the RANGE CONTROL MENU ENTR accepts the new setting and returns to the RANGE CONTROL MENU To set the range value for each independent range press SETUP X X RANGE CONTROL MENU MODE SET UNIT EXIT SETUP X X NO RANGE 500 0 Conc 0 1 0 0 0 0 ENTR EXIT SETUP X X NOX RANGE 500 0 Conc 0 1 5 0 0 0 ENTR EXIT SETUP X X NO2 RANGE 500 0 Conc 0 0 5 0 0 0 ENTR EXIT Press the numeral keys t...

Page 67: ...LE RANGE 500 0 PPB NOX X X TST TST CAL SETUP SETUP X X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP X X RANGE CONTROL MENU MODE SET UNIT EXIT SETUP X X RANGE MODE SNGL SNGL DUAL AUTO ENTR EXIT EXIT x 2 returns to the main SAMPLE display SETUP X X RANGE MODE AUTO SNGL DUAL AUTO ENTR EXIT SETUP X X RANGE CONTROL MENU MODE SET UNIT EXIT SETUP X X HIGH RANGE 500 0 Conc 0 0 5 0 0 0 ENTR EXI...

Page 68: ...emperature Changing the units may cause a bias in the measurements if standard temperature and pressure other than 0 C and 760 Torr are used This problem can be avoided by recalibrat ing the analyzer after any change from a volumetric to a mass unit or vice versa CAUTION In order to avoid a reference temperature bias the analyzer must be recalibrated after every change in reporting units 6 5 7 Dil...

Page 69: ...3 RANGE CONTROL MENU MODE SET UNIT DIL EXIT DIL only appears if the dilution ratio option has been installed SETUP C 3 DIL FACTOR 1 0 GAIN 0 0 0 1 0 ENTR EXIT Toggle these keys to set the dilution factor This is the number by which the analyzer will multiply the NO NO2 and NOx concentrations of the gas passing through the reaction cell SETUP C 3 DIL FACTOR 20 0 GAIN 0 0 2 0 0 ENTR EXIT EXIT ignore...

Page 70: ...performing a zero point calibration during an AutoCal Chapter 7 Note that the DYN_ZERO and DYN_SPAN features are not allowed for applications requiring EPA equivalency ON OFF Default OFF SFLOW_SET Adjusts the displayed value of the sample flow rate to the actual flow rate which was measured by the user Changing this value does not alter the actual sample gas flow rate 0 1000 cm min Default 500 cm ...

Page 71: ...T 80 0 cc m PREV NEXT JUMP EDIT PRNT EXIT DO NOT change theses set points unless specifically instructed to by T API Customer Service SETUP X X CLOCK_ADJ 0 Sec Day 0 0 ENTR EXIT SETUP X X 7 CLOCK_ADJ 0 Sec Day PREV NEXT JUMP EDIT PRNT EXIT EXIT ignores the new setting ENTR accepts the new setting SETUP X X 1 TPC_ENABLE ON ON ENTR EXIT SETUP X X 2 DYN_ZERO ON PREV NEXT JUMP EDIT PRNT EXIT SETUP X X...

Page 72: ...utput step test This can be used to calibrate a chart recorder or to test the analog output accuracy DIAG AOUT 6 7 2 ANALOG I O CONFIGURATION Analog input output parameters are available for viewing and configuration DIAG AIO 6 7 3 TEST CHAN OUTPUT Configures the A4 analog output channel DIAG TCHN 6 7 2 OPTIC TEST When activated the analyzer performs an optic test which turns on an LED located ins...

Page 73: ...ENTR EXIT DIAG OZONE GEN OVERRIDE PREV NEXT ENTR EXIT EXIT returns to the main SAMPLE display DIAG OPTIC TEST PREV NEXT ENTR EXIT DIAG FLOW CALIBRATION PREV NEXT ENTR EXIT SAMPLE RANGE 500 0 PPB NOX X X TST TST CAL SETUP EXIT returns to the PRIMARY SETUP MENU 6 7 1 Signal I O The signal I O diagnostic mode allows to review and change the digital and analog input output functions of the analyzer Se...

Page 74: ...ce EXIT returns to the main SAMPLE display 6 7 2 Analog Output Step Test This test can be used to check the accuracy and proper operation of the analog outputs The test forces all four analog output channels to produce signals ranging from 0 to 100 of the full scale range in 20 increments This test is useful to verify the operation of the data logging recording devices attached to the analyzer To ...

Page 75: ...TEST OUTPUT Same as for CONC_OUT_1 but for analog channel 4 TEST AIN CALIBRATED Shows the calibration status YES NO and initiates a calibration of the analog to digital converter circuit on the motherboard To configure the analyzer s four analog outputs set the electronic signal type of each channel and calibrate the outputs This consists of Selecting an output type voltage or current if an option...

Page 76: ... I Out 6 A3 Ground I Out 7 V Out not available 8 A4 Ground not available See Figure 6 1 for a visual representation and location of the analog output connector 6 7 3 1 Analog Output Signal Type and Range Selection To select an output signal type DC Voltage or current and level for one output channel press SETUP MORE DIAG ENTR NEXT NEXT and then DIAG ANALOG I O CONFIGURATION PREV NEXT ENTR EXIT DIA...

Page 77: ...figuration process or whenever re calibration is required To calibrate the outputs as a group press SETUP MORE DIAG ENTR NEXT NEXT and then the following keys DIAG AIO AUTO CALIBRATING CONC_OUT_1 AUTO CALIBRATING CONC_OUT_2 AUTO CALIBRATING TEST_OUTPUT Exit at any time to return to the main DIAG menu DIAG ANALOG I O CONFIGURATION PREV NEXT ENTR EXIT DIAG AIO AOUTS CALIBRATED NO SET SET CAL EXIT If...

Page 78: ...SETUP MORE DIAG ENTR NEXT NEXT and then the following keys DIAG AIO AOUT AUTO CAL ON ON ENTR EXIT Exit to return to the main sample display DIAG ANALOG I O CONFIGURATION PREV NEXT ENTR EXIT DIAG AIO AOUTS CALIBRATED NO SET SET CAL EXIT DIAG AIO CONC_OUT_2 RANGE 5V SET EDIT EXIT Toggles the auto cal mode ON OFF for this analog output channel only DIAG AIO CONC_OUT_2 5V CAL SET SET EDIT EXIT Press S...

Page 79: ...point Table 6 11 The software allows this adjustment to be made in 100 10 or 1 count increments Table 6 11 Voltage Tolerances for Analog Output Calibration Full Scale Zero Tolerance Span Voltage Span Tolerance 0 1 VDC 0 0005V 90 mV 0 001V 1 VDC 0 001V 900 mV 0 001V 5 VDC 0 002V 4500 mV 0 003V 10 VDC 0 004V 4500 mV 0 006V V DC Gnd V OUT V OUT V IN V IN Recording Device ANALYZER See Table 3 1 for pi...

Page 80: ...rding device matches the value in the upper right hand corner of the display to the tolerance listed in Table 6 10 The concentration display will not change Only the voltage reading of your voltmeter will change DIAG AIO CONC_OUT_1 VOLT S 4500 mV U100 UP10 UP DOWN DN10 D100 ENTR EXIT DIAG AIO CONC_OUT_1 REC OFS 0 mV SET SET EDIT EXIT If AutoCal is ON go to Section 6 7 3 EXIT ignores the new settin...

Page 81: ... with 0 20 mA output current The outputs can be scaled to any set of limits within that 0 20 mA range However most current loop applications call for either 2 20 mA or 4 20 mA range All current loop outputs have a 5 over range Ranges with the lower limit set to more than 1 mA e g 2 20 or 4 20 mA also have a 5 under range To switch an analog output from voltage to current loop follow the instructio...

Page 82: ... EXIT Press SET to select the analog output channel to be configured Then press EDIT to continue DIAG AIO AIN CALIBRATED NO SET EDIT EXIT ENTR returns to the previous menu Increase or decrease the current output by 100 10 or 1 counts The resulting change in output voltage is displayed in the upper line Continue adjustments until the correct current is measured with the current meter DIAG AIO CONC_...

Page 83: ...PU motherboard or power supplies Exit at any time to return to the main DIAG menu DIAG ANALOG I O CONFIGURATION PREV NEXT ENTR EXIT DIAG AIO AIN A C FREQUENCY 60 HZ SET EDIT EXIT DIAG AIO AIN CALIBRATED NO SET SET CAL EXIT DIAG AIO AIN CALIBRATED YES SET SET CAL EXIT Instrument calibrates automatically Exit to return to the ANALOG I O CONFIGURATION MENU STARTING FROM ANALOG I O CONFIGURATION MENU ...

Page 84: ... parameters Table 6 9 Press EXIT to return to the DIAG menu Press ENTR to select the displayed parameter and to activate the test channel Table 6 13 Test Parameters Available for Analog Output A4 Test Channel Test parameter range 1 NONE Test channel is turned off PMT DETECTOR 0 5000 mV Ozone flow 0 1000 cm min sample flow 0 1000 cm min SAMPLE PRESSure 0 40 in Hg A rcell pressure 0 40 in Hg A rcell...

Page 85: ...OMM VARS DIAG EXIT DIAG SIGNAL I O PREV NEXT JUMP ENTR EXIT DIAG OPTIC RANGE 500 0 PPB NOX X X TST TST EXIT SETUP X X ENTER DIAG PASS 818 8 1 8 ENTR EXIT Press NEXT until DIAG OPTIC TEST PREV NEXT ENTR EXIT Press TST until DIAG ELEC PMT 2751 MV NOX X X TST TST EXIT While the optic test is activated PMT should be 2000 mV 1000 mV NOTE This is a coarse test for functionality and not an accurate calib...

Page 86: ... be done before disconnecting the generator to prevent ozone from leaking out or after a system restart if the user does not want to wait for 30 minutes during warm up time Note that this is one of the two settings in the DIAG menu that is retained after you exit the menu To access this feature press the following keys Also note that the ozone generator does not turn on if the ozone flow condition...

Page 87: ... I O NEXT ENTR EXIT Exit returns to the previous menu Repeat Pressing NEXT until DIAG FLOW CALIBRATION PREV NEXT ENTR EXIT DIAG FCAL ACTUAL FLOW 480 CC M 0 4 8 0 ENTR EXIT ENTR accepts the new value and returns to the previous menu EXIT ignores the new value and returns to the previous menu Adjust these values until the displayed flow rate equals the flow rate being measured by the independent flo...

Page 88: ...calibration mode 5 SPAN CAL ON whenever the instrument is in SPAN calibration mode 6 DIAG MODE ON whenever the instrument is in DIAGNOSTIC mode 7 LOW RANGE ON if unit is in low range of any AUTO range mode 8 Unused D EMITTER BUS The emitters of the transistors on pins 1 8 are bussed together For most applications this pin should be connected to the circuit ground of the receiving device DC POWER 5...

Page 89: ... 5V which can be used to activate inputs when connected to pin U There are two methods to activate control inputs The internal 5V available from the pin is the most convenient method see figure However to ensure that these inputs are truly isolated a separate external 5 VDC power supply should be used LOW SPAN ZERO CAL SPAN CAL CONTROL IN Local Power Connections External Power Connections LOW SPAN...

Page 90: ...yzer ID number a numerical value of up to 4 digits As a factory default the M200E is configured with ID number 200 The ID number is only important if more than one analyzer is connected to the same communications channel e g a multi drop setup in which case each analyzer needs to be addressed with a unique ID number Different models of T API analyzers have different ID numbers but if two identical...

Page 91: ... If this LED is dark it indicates a communications error between serial port and CPU Once a cable is connected between the analyzer and a computer or modem both the red and green LEDs should be on If not COM1 can be switched between DTE and DCE modes using a small switch on the rear panel to exchange the receive and transmit lines emulating a cross over or null modem cable If both LEDs are still n...

Page 92: ...lways considered DCE devices The difference between the two is the pin assignment of the Data Receive and Data Transmit functions DTE devices receive data on pin 2 and transmit data on pin 3 DCE devices receive data on pin 3 and transmit data on pin 2 To allow the analyzer to be used with terminals DTE modems DCE and computers which can be either a switch mounted below the serial ports on the rear...

Page 93: ...cations protocol is used in some European countries T API part number 02252 contains more information on this protocol Multidrop Protocol 32 Multidrop protocol allows a multi instrument configuration on a single communications channel Multidrop requires the use of instrument IDs Enable modem 64 Enables to send a modem initialization string at power up Asserts certain lines in the RS 232 port to en...

Page 94: ...h COM port to configure SETUP X X COM1 MODE 0 SET EDIT EXIT EXIT returns to the previous menu SETUP X X COM1 QUIET MODE OFF NEXT OFF ENTR EXIT SETUP X X COM1 COMPUTER MODE OFF PREV NEXT OFF ENTR EXIT SETUP X X COM1 QUIET MODE ON NEXT ON ENTR EXIT Use PREV and NEXT keys to move between available modes Note that a mode is enabled by simply pressing the ON OFF Press ENTR only after selecting all mode...

Page 95: ...T Select which COM port to configure SETUP X X COM1 MODE 0 SET EDIT EXIT EXIT returns to the previous menu SETUP X X COM1 BAUD RATE 19200 SET SET EDIT EXIT EXIT key ignores the new setting ENTR key accepts the new setting Use PREV and NEXT keys to move between available baud rates 300 1200 4800 9600 19200 38400 57600 115200 Press SET until you reach COM1 BAUD RATE 6 9 8 COM Port Testing The serial...

Page 96: ...uration mode The board stops passing data and is ready to accept and store configuration parameters and firmware upgrades The use of a terminal window or separate configuration program is needed for these low level configuration changes The iChip configuration utility is available at http www teledyne api com software and provides a convenient graphical user interface which runs only on Microsoft ...

Page 97: ...led in your analyzer If you are retro fitting the analyzer with an Ethernet Option 63 please make sure to enable the internet option as described in Section 6 9 6 and set the baud rate to 115000 as described in Section 6 9 7 Refer to the installation instructions of that option for more information Once Ethernet is enabled for the COM2 port the first step in configuring the Ethernet option is to s...

Page 98: ... cursor location DEL Deletes a character at the cursor location Press this key to cycle through the range of numerals and characters available for insertion ENTR Accepts the new setting and returns to the previous menu EXIT Ignores the new setting and returns to the previous menu Some keys only appear as needed INTERNET CONFIGURATION GTWY IP SNET PORT STRT STOP EXIT SETUP X X INST IP 0 00 000 000 ...

Page 99: ...puter and only respond to commands from the host computer remote instruments never initiate Hessen protocol messages The Hessen protocol is a multidrop application in which several instruments are connected to a common communications channel e g using hardware Option 62 However the implementation details of this multidrop bus are handled outside of the instrument The instruments are unaware that t...

Page 100: ...ality T API offers APICOM a program that provides a visual interface for remote or local setup configuration and data retrieval of the iDAS Section 6 11 The APICOM manual which is included with the program contains a more detailed description of the iDAS structure and configuration which is briefly described in this section The M200E is configured with a basic iDAS configuration which is enabled b...

Page 101: ... different triggering EVENTS in data CHANNELS which relate triggering events to data parameters and define certain operational functions related to the recording and reporting of the data 6 10 1 1 iDAS Channels The key to the flexibility of the iDAS is its ability to store a large number of combinations of triggering events and data parameters in the form of data channels Users may create up to 20...

Page 102: ...ach channel data point 000 01 00 000 00 01 to 366 23 59 Days Hours Minut es NUMBER OF RECORDS The number of reports that will be stored in the data file Once the specified limit has been exceeded the oldest data are over written to make space for new data 100 1 to 1 million limited by available storage space RS 232 REPORT Enables the analyzer to automatically report channel values to the RS 232 po...

Page 103: ...tores only the average default ON stores the average and the number of samples in each average for a parameter This property is only useful when the AVG sample mode is used Note that the number of samples is the same for all parameters in one channel and needs to be specified only for one of the parameters Users can specify up to 50 parameters per data channel the M200E has about 30 para meters Th...

Page 104: ... the stability each time a zero or span check not calibration is finished triggered by exiting any calibration menu The data of this channel enable the user to track the quality of zero and span responses over time and assist in evaluating the quality of zero and span gases and the analyzer s noise specifica tions The STABIL figure documents if the analyzer response was stable at the point of the ...

Page 105: ...3FLOW AVG 2 OFF RCPRESS AVG 2 OFF SMPPRES AVG 2 OFF RCTEMP AVG 2 OFF PMTTMP AVG 2 OFF CNVTMP AVG 2 OFF BOXTMP AVG 2 OFF HVPS AVG 2 OFF Name DIAG Event ATIMER Sample Period 000 00 30 Report Period 001 00 00 Number of Records 1100 RS 232 report OFF Channel enabled ON DAS HOLDOFF OFF AZERO AVG 2 OFF NOXCNC1 AVG 4 OFF NOCNC1 AVG 4 OFF N2CNC1 AVG 4 OFF STABIL AVG 4 OFF SMPFLW AVG 2 OFF O3FLOW AVG 2 OFF...

Page 106: ...iguration before uploading new settings 6 10 2 2 Viewing iDAS Data and Settings IDAS data and settings can be viewed on the front panel through the following keystroke sequence SAMPLE RANGE 500 0 PPB NOX X X TST TST CAL SETUP SETUP X X CONC DATA AVAILABLE NEXT VIEW EXIT SETUP X X ENGDAT DATA AVAILABLE PREV NEXT VIEW EXIT SETUP X X CALDAT DATA AVAILABLE PREV VIEW EXIT SETUP X X 00 00 00 NXSLP1 0 00...

Page 107: ...nel into the list BEFORE the Channel currently being displayed Deletes The Data Channel currently being displayed Exports the configuration of all data channels to RS 232 interface Exits to the Main Data Acquisition Menu SETUP X X NAME CONC SET SET EDIT PRNT EXIT Moves the display between the PROPERTIES for this data channel Reports the configuration of current data channels to the RS 232 ports Ex...

Page 108: ...T SET EDIT PRINT EXIT 6 10 2 4 Trigger Events To edit the list of data parameters associated with a specific data channel press SETUP X X EVENT ATIMER PREV NEXT ENTR EXIT Edit Data Channel Menu SETUP X X 0 CONC ATIMER 2 900 PREV NEXT INS DEL EDIT PRNT EXIT FROM THE DAS PASSWORD MENU Exits to the Main Data Acquisition menu Press each key repeatedly to cycle through the list of available trigger eve...

Page 109: ...dify add or delete a parameter press SETUP DAS ENTR and then Edit Data Parameter Menu Edit Data Channel Menu SETUP X X 0 CONC ATIMER 2 900 PREV NEXT INS DEL EDIT PRNT EXIT FROM THE DAS PASSWORD MENU Exits to the main Data Acquisition menu SETUP X X NAME CONC SET SET EDIT PRINT EXIT SETUP X X PARAMETERS 2 SET SET EDIT PRINT EXIT SETUP X X 0 PARAM DETREP MODE INST PREV NEXT INS DEL EDIT EXIT Press S...

Page 110: ...d returns to the previous SETUP X X SAMPLE MODE INST INST AVG MIN MAX EXIT Press the key for the desired mode SETUP X X PRECISION 1 SET SET EDIT EXIT SETUP X X PRECISION 1 1 EXIT Set for 0 4 SETUP X X STORE NUM SAMPLES OFF SET EDIT EXIT SETUP X X STORE NUM SAMPLES OFF OFF ENTR EXIT Turn ON or OFF SET Returns to previous Functions 6 10 2 6 Sample Period and Report Period The iDAS defines two princi...

Page 111: ... reading once per hour This value would be the same as a reading configured for an instantaneous INST data type once per hour instead of an AVG type SAMPLE PERIOD and REPORT PERIOD are defined to be from the beginning to the end of the respective clock interval A one minute period starts and ends with the full minutes of the analyzer clock an hourly period starts and ends with the full hour of the...

Page 112: ...0E is limited to a cumulative one million data points in all channels one megabyte of space on the disk on chip However the actual number of records is also limited by the total number of parameters and channels and other settings in the iDAS configuration Every additional data channel parameter number of samples setting etc will reduce the maximum amount of data points somewhat In general however...

Page 113: ... 0 0 0 0 0 ENTR EXIT ENTR accepts the new setting and returns to the previous menu EXIT ignores the new setting and returns to the previous menu Toggle keys to set number of records 1 99999 SETUP X X EDIT RECOPRDS DELET DATA YES NO NO returns to the previous menu YES will delete all data in this channel Press SET key until 6 10 2 8 RS 232 Report Function The M200E iDAS can automatically report dat...

Page 114: ...bled this option avoids unnecessary line breaks on all RS 232 reports Instead of reporting each parameter in one channel on a separate line up to five parameters are reported in one line instead For example channel DIAG would report its record in two lines 10 parameters instead of 10 lines Individual lines carry the same time stamp and are labeled in sequence 6 10 2 10 Starting Date This option al...

Page 115: ... Press SET key until 6 10 2 12 HOLDOFF Feature The iDAS HOLDOFF feature allows to prevent data collection during calibrations and during the DAS_HOLDOFF period enabled and specified in the VARS Section 6 5 To enable or disable the HOLDOFF for any one iDAS channel press SETUP DAS ENTR and then Edit Data Channel Menu SETUP X X 0 CONC ATIMER 2 900 PREV NEXT INS DEL EDIT PRNT EXIT FROM THE DAS PASSWOR...

Page 116: ...ata collection it is conveniently uploaded to the instrument and can be stored on a computer for later review alteration or documentation and archival Refer to the APICOM manual for details on these procedures The APICOM user manual T API part number 039450000 is included in the APICOM installation file which can be downloaded at http www teledyne api com software apicom Although T API recommends ...

Page 117: ...ing the other channels uploading an iDAS configuration script to the analyzer through its communication ports will erase all data parameters and channels by replacing them with the new iDAS configuration It is advised to download and backup all data and the original iDAS configuration before attempting any iDAS changes 6 11 Remote Operation of the Analyzer 6 11 1 Basic Operation 6 11 1 1 Terminal ...

Page 118: ...d until this is done On personal computers this is achieved by pressing the ENTER key BS backspace Erases one character to the left of the cursor location ESC escape Erases the entire command line ID CR This command prints a complete list of available commands along with the definitions of their functionality to the display device of the terminal or computer being used The ID number of the analyze...

Page 119: ... or minus sign is permitted For example 0x1 0x12 0x1234abcd are all valid hexadecimal integers Floating point numbers are used to specify continuously variable values such as temperature set points time intervals warning limits voltages etc They consist of an optional plus or minus sign followed by zero or more digits an optional decimal point and zero or more digits At least one digit must appear...

Page 120: ...s a number from 1 to 366 the hour of the day HH as a number from 00 to 23 and the minute MM as a number from 00 to 59 ID is the analyzer ID a number with 1 to 4 digits MESSAGE is the message content that may contain warning messages test measurements iDAS reports variable values etc CRLF is a carriage return line feed pair which terminates the message The uniform nature of the output messages make...

Page 121: ...ve the cursor left and right along the text string The INS key inserts a character before the cursor location Press the key repeatedly to cycle through the available character set 0 9 A Z space _ The DEL key deletes a character at the cursor location 6 11 4 COM Port Password Security In order to provide security for remote access of the M200E a LOGON feature can be enabled to require a password be...

Page 122: ...Figure 6 6 showed the remote iDAS configuration through APICOM Figure 6 8 shows the main interface which resembles and emulates the actual front panel functionality Figure 6 8 APICOM Remote Control Program Interface Running APICOM a user can Establish a link from a remote location to the M200E through direct cable connection via RS 232 modem or Ethernet View the instrument s front panel and remote...

Page 123: ... can be downloaded for free at http www teledyne api com software apicom 6 11 6 Additional Communications Documentation Table 6 25 Serial Interface Documents Interface Tool Document Title Part Number Available Online Multi drop RS 232 Multi drop Documentation 021790000 YES DAS Manual Detailed description of the iDAS 028370000 YES APICOM APICOM User Manual 039450000 YES Hessen protocol Hessen Proto...

Page 124: ...transported over long distances may require stainless steel to avoid oxidation of NO with O2 diffusing into the tubing A recording device such as a strip chart recorder and or data logger optional For electronic documentation the internal data acquisition system can be used 7 1 2 Zero Air Zero air is similar in chemical composition to the Earth s atmosphere but scrubbed of all components that migh...

Page 125: ...al sources 7 1 6 Data Recording Devices A strip chart recorder data acquisition system or digital data acquisition system should be used to record data from the serial or analog outputs of the M200E If analog readings are used the response of the recording system should be checked against a NIST traceable voltage source or meter Data recording devices should be capable of bi polar operation so tha...

Page 126: ...O CONC EXIT M P CAL CO SPAN CONC 400 0 Conc 0 0 4 0 0 0 ENTR EXIT The expected NO2 span concentration value defaults to 400 0 Conc Make sure that you specify the actual concentration value of the span gas To change this value to the concentration of the span gas enter the number by pressing the key under each digit until the value is visble M P CAL CONVERTER EFFICIENCY MENU NO2 CAL SET EXIT ENTR a...

Page 127: ...Continue from the CONVERTER EFFICIENCY MENU step two above M P CAL CONVERTER EFFICIENCY MENU NO2 CAL SET EXIT M P CAL CONVERTER EFFICIENCY MENU NO2 CAL SET EXIT M P CAL CE FACTOR 0 9852 GAIN 0 9 8 5 2 ENTR EXIT SAMPLE RANGE 500 0 PPB NOX X X TST TST ENTR EXIT 7 2 Manual Calibration The following section describes the basic method for manually calibrating the Model 200E NOX analyzer A note on the d...

Page 128: ... IZS Option 7 2 2 Set Expected NO and NOX Span Gas Concentrations SAMPLE RANGE 500 0 PPB NOX X X TST TST CAL SETUP This sequence causes the analyzer to prompt for the expected NOx span concentration The NOX NO span concentration values automatically default to 400 0 Conc To change this value to the concentration of the span gas enter the number by pressing the key under each digit until the value ...

Page 129: ...B XXX X PPB NO2 X X TST TST ENTR CONC EXIT Wait until NOX STB falls below 0 5 ppb This may take several minutes The SPAN key now appears during the transition from zero to span You may see both keys SAMPLE RANGE 500 0 PPB NOX X X TST TST CAL SETUP SAMPLE NOX STB XXX X PPB NO X X TST TST CAL SETUP Scroll the display to the NOX STB function which calculates the standard deviation of the NO NOx measu...

Page 130: ...OX NO2 NO readings ACTION Supply span gas to the instrument SAMPLE NOX STB XXX X PPB NO X XX TST TST CAL SETUP ACTION Record the NOX NO2 NO readings Wait until NOX STB is below 0 5 ppb This may take several minutes The value of NOX STB may jump significantly Wait until it falls below 0 5 ppb This may take several minutes SAMPLE NOX STB XXX X PPB NO X X TST TST CAL SETUP The SPAN key appears during...

Page 131: ...e Chapter 11 for troubleshooting tips ANALYZER ENTERS ZERO CAL MODE EXIT returns the unit to SAMPLE mode without changing the calibration values ZERO CAL M NOX STB XXX X PPB NOX X X TST TST ZERO CONC EXIT ZERO CAL M NOX STB XXX X PPB NOX X X X TST TST CAL CALZ CALS SETUP SPAN CAL M NOX STB XXX X PPB NOX X XX TST TST SPAN CONC EXIT SPAN CAL M NOX STB XXX X PPB NOX X XX TST TST ENTR CONC EXIT EXIT r...

Page 132: ...d the NO2 concentration will always be reported as zero This is because the gas is continuously routed through the NO2 converter and the analyzer s firmware simulates calibration with NO gas Since the instrument sees the same concentration of NO during both NO and NOX cycles it reports an NO2 concentration of zero Table 7 1 IZS Option Valve States with CAL_ON_NO2 Turned ON Valve Condition Valve Po...

Page 133: ...CALZ CALS SETUP SAMPLE RANGE 500 0 PPB NOX X X TST TST CAL CALZ CALS SETUP SAMPLE NOX STB XXX X PPB NO X X TST TST CAL CALZ CALS SETUP Set the Display to show the NOX STB test function Pressing ENTR changes the calibration of the instrument Turn ON the CAL_ON_NO2 feature SAMPLE RANGE 500 0 PPB NOX X X TST TST CAL SETUP SETUP X X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP X X SECONDAR...

Page 134: ...rs SPAN CAL mode SPAN CAL M NOX STB XXX X PPB NOX X X TST TST SPAN CONC EXIT Pressing ENTR changes the calibration of the instrument EXIT returns to the SAMPLE mode Wait until the STABIL value falls below 0 5 ppb This may take several minutes SAMPLE NOX STB XXX X PPB NOX X X X TST TST CAL CALZ CALS SETUP Turn off the CAL_ON_NO2 feature step four above 7 6 Calibration Checks with IZS or Zero Span V...

Page 135: ...talled Wait until NOX STB falls below 0 5 ppb This may take several minutes The value of NOX STB may jump significantly Wait until NOX STB falls below 0 5 ppb This may take several minutes SPAN CAL M NOX STB XXX X PPB NOX X XX TST TST ZERO SPAN CONC EXIT SAMPLE NOX STB XXX X PPB NOX X X TST TST CAL CALZ CALS SETUP ZERO CAL M NOX STB XXX X PPB NOX X X TST TST ZERO CONC EXIT SAMPLE NOX STB XXX X PPB...

Page 136: ... range mode only affects the scaling of the analog outputs 7 7 3 Calibration With Remote Contact Closures Contact closures for controlling calibration and calibration checks are located on the rear panel CONTROL IN connector Instructions for setup and use of these contacts can be found in Section 6 8 2 When the appropriate contacts are closed for at least 5 seconds the instrument switches into zer...

Page 137: ...he sequence timer Starting Date Sequence will operate on Starting Date Starting Time Sequence will operate at Starting Time Delta Days Number of days between each sequence trigger If set to 7 for example the AutoCal feature will be enabled once every week on the same day Delta Time Incremental delay on each delta day that the sequence starts If set to 0 the sequence will start at the same time eac...

Page 138: ... minutes Duration 15 0 Each sequence step will last 15 minutes total of 30 minutes when using zero span mode Calibrate ON The instrument will recalculate the slope and offset values for the NO and NOX channel at the end of the AutoCal sequence Please note the following suggestions for programming the AutoCal feature The programmed Starting Time must be 5 minutes later than the real time clock Sect...

Page 139: ...s to set delay time for each iteration of the sequence HH MM 0 24 00 SETUP C 4 DELTA DAYS 1 SET SET EDIT EXIT SETUP C 4 DELTA DAYS 1 0 0 2 ENTR EXIT SETUP C 4 DELTA DAYS 2 SET SET EDIT EXIT SETUP C 4 DELTA TIME00 00 SET SET EDIT EXIT SETUP C 4 DELTA TIME 00 00 0 0 3 0 ENTR EXIT SETUP C 4 DELTA TIEM 00 30 SET SET EDIT EXIT SETUP C 4 STARTING TIME 14 15 SET SET EDIT EXIT EXIT returns to the SETUP Me...

Page 140: ...Quality Evaluation Function Minimum Value Optimum Value Maximum Value NOX SLOPE 0 700 1 000 1 300 NO SLOPE 0 700 1 000 1 300 NOX OFFS 20 0 mV 0 0 mV 150 0 mV NO OFFS 20 0 mV 0 0 mV 150 0 mV The default iDAS configuration records all calibration values in channel CALDAT as well as all calibration check zero and span values in its internal memory Up to 200 data points are stored for up 4 years of da...

Page 141: ...Calibration Procedures Model 200E Instruction Manual USER NOTES 126 044100102 Rev A ...

Page 142: ...the instrument in order to adjust the instrument to a predetermined sensitivity and to produce a calibration relationship This relationship is derived from the instrumental response to successive samples of different known concentrations As a minimum three reference points and a zero point are recom mended to define this relationship The true values of the calibration gas must be traceable to NIST...

Page 143: ...y Recording forms Develop standard forms N A Revise forms as appropriate Audit equipment Cannot be the same as used for calibration System must be checked out against known standards Locate problem and correct or return to supplier Table 8 2 Activity Matrix for Calibration Procedure Equipment Supplies Acceptance Limits Frequency And Method Of Measurement Action If Requirements Are Not Met Calibrat...

Page 144: ...r A recommended calibration system is described in the Federal Register1 CFR1 8 2 2 GPT Calibrator Check Procedure It has been empirically determined that the NO O3 reaction is complete 1 residual O3 if the NO concentration in the reaction cell ppm multiplied by the residence time min of the reactants in the chamber is 2 75 ppm min The theory behind the development of this equation is in the Feder...

Page 145: ...ne generator FO using Equation 8 4 F min ppm 2 75 V X F X NO F NO RC NO STD o Eq 8 4 Verify that the residence time tR in the reaction cell is 2 min using Equation 8 5 min 2 F F V t NO O RC R Eq 8 5 Verify that the dynamic parameter specification PR of the calibrator s reaction cell is 2 75 ppm min using Equation 8 6 75 2 F F V F F F NO P NO O RC NO O NO STD R Eq 8 6 NOTE If tr is 2 minutes or if ...

Page 146: ...nt VRC 180 cm3 The concentration of the NO standard gas to be used is determined by reference against an NIST SRM Section 2 0 7 Q A Handbook NO STD 50 5 ppm Determine the minimum total flow FT required at the output manifold using Equation 8 1 FT 500 cm3 min 110 100 550 cm3 min Because low flows are difficult to control and measure it is often advantageous to set a higher total flow than needed In...

Page 147: ...low meters are discussed in the QA Handbook Vol II Part 1 Appendix 126 Gas Phase Titration GPT requires the use of the NO channel of the analyzer to determine the amount of NO2 generated by titration Therefore it is necessary to calibrate and determine the linearity of the NO channel before proceeding with the NO2 calibration It is also necessary to calibrate the NOx channel This can be done simul...

Page 148: ...ncentrations at a sufficient flow over the whole range of concentrations that will be encountered during calibration 8 3 1 Zero Calibration The zero point calibration procedure is identical to that described in Sections 7 2 7 4 or 7 5 of this manual 8 3 2 Span Calibration Adjust the NO concentration to approximately 80 of the URL of the NO channel The expected NO and NOX span concentrations can be...

Page 149: ...ument Allow the instrument to sample these intermediate concentrations for about 10 minutes each and record the instrument NO and NOX responses Plot the analyzer NO and NOX responses versus the corresponding calculated concentrations to obtain the calibration relationships Determine the straight line of best fit y mx b determined by the method of least squares After the best fit line has been draw...

Page 150: ...ainst the generated NO2 NO2 OUT on the x axis The plot should be a straight line within the 2 linearity criteria given for the NOx and NO channels If the plot is not linear the most likely cause is that the converter needs replacing See Section 7 1 7 on NO2 converter efficiency 8 4 Calibration Frequency To ensure accurate measurements of the NO NOX and NO2 concentrations calibrate the analyzer at ...

Page 151: ... uncertified test concentrations artificial stimulation of the analyzer s detector electronic or other types of checks of a portion of the analyzer etc Level 2 zero and span checks are not to be used as a basis for analyzer zero or span adjustments calibration updates or adjustment of ambient data They are intended as quick convenient checks to be used between zero and span calibrations to check f...

Page 152: ...Analyzer operational check Zero and span within tolerance limits as described in Section 12 of the Q A Handbook6 Level 1 zero span every 2 weeks Level 2 between Level 1 checks at frequency desired by user Find source of error and repair After corrective action re calibrate analyzer Precision check Assess precision as described in Sections 15 18 of the Q A Handbook6 Every 2 weeks Subsec 3 4 3 Ibid ...

Page 153: ...bration or auditing may be used 8 7 3 Precision Check Procedure Connect the analyzer to a precision gas that has an NO2 concentration between 0 08 and 0 10 ppm An NO2 precision gas may be generated by either GPT or a NO2 permeation tube If a precision check is made in conjunction with a zero span check it must be made prior to any zero or span adjustments Allow the analyzer to sample the precision...

Page 154: ... ppm versus the nominal diluted NO concentration and determine the slope SNOM Calculate the NO concentration of the working standard NO STD from NO STD NO NOM x SNOM A more detailed procedure is presented in Reference 1 8 8 1 1 Other Methods of Establishing Traceability Methods of establishing traceability are Using a NO working standard traced to NIST NO2 standard Using a NO2 working standard tra...

Page 155: ...nce EPA 600 R 94 038a April 1994 Available online at http www epa gov ttn amtic qabook html 6 Quality Assurance Handbook for Air Pollution Measurement Systems Volume II Ambient Air Specific Methods EPA 600 4 77 027a December 1986 US EPA Order Number 454R98004 available at the National Technical Information Service NTIS 5285 Port Royal Rd Springfield VA 22151 Portions are also available at http www...

Page 156: ...o Chapter 7 CAUTION Risk of electrical shock Disconnect power before performing any operations that require entry into the interior of the analyzer NOTE The operations outlined in this chapter must be performed by qualified maintenance personnel only 9 1 Maintenance Schedule Table 9 1 is the recommended maintenance schedule for the M200E Please note that in certain environments with high levels of...

Page 157: ... Change particle filter Annually No 9 3 2 9 3 7 Pneumatic sub system Check for leaks in gas flow paths Annually or after repairs involving pneumatics Yes on leaks else no 11 5 1 11 5 2 Reaction cell and O3 O rings and sintered filters Replace Annually Yes on Rcell or PMT O rings 9 3 10 PMT Sensor Hardware Calibration Low level hardware calibration On PMT preamp changes or if slope is outside of 1 ...

Page 158: ...filters SAMPLE pressure Constant within atmospheric changes Slowly decreasing Developing leak in pneumatic system to vacuum developing valve failure Check for leaks Ozone Flow Constant to within 15 Slowly decreasing Flow path is clogging up Replace orifice filters Developing AZERO valve failure Replace valve PMT cooler failure Check cooler circuit and power supplies Developing light leak Leak chec...

Page 159: ...our hands Figure 9 1 Sample Particulate Filter Assembly To change the filter according to the service interval in Table 9 1 follow this procedure Turn OFF the pump to prevent drawing debris into the sample line Remove the CE Mark locking screw in the center of the front panel and open the hinged front panel and unscrew the knurled retaining ring of the filter assembly Carefully remove the retainin...

Page 160: ...rn off the analyzer unplug the power cord and remove the cover Unscrew the nut around the port of the filter using 5 8 and 9 16 wrenches and by holding the actual fitting body steady with a 7 16 wrench CAUTION Risk of significant leak Make sure to use proper wrenches and to not turn the fitting against the Perma Pure dryer This may loosen the inner tubing and cause large leaks Take off the old fil...

Page 161: ...low these steps Turn of power to the analyzer and pump Remove the analyzer cover and locate the O3 filter in the front of the analyzer next to the O3 generator Use your hands or a special tool FT267 to remove both pieces of 1 8 tubing from the filter Figure 9 3 04419 Ozone Filter Unit Remove the two 3 mounting screws with a Phillips screw driver and take out the filter cartridge Using a 9 16 wrenc...

Page 162: ...hassis orientation is not important Evaluate the ferrules on the tubing If the ferrules are too old we recommend to replace them with new ferrules part FT 303 Reconnect the tubing Do not over tighten these fittings Use only tool FT267 for half to one more turn beyond hand tightness Tools like pliers will destroy the knurling and may easily over tighten the fitting and cause it to break If the serv...

Page 163: ...the exhaust tubing onto the filter Skip the next two steps For internally mounted filters at the inside rear panel remove the chassis and locate the filter between the vacuum manifold and the exhaust port fitting Disconnect the clear tubing from the filter body and change the filter with the arrow pointing against the gas flow To remove the hose clamps slide the two clamp ends in opposite directio...

Page 164: ...The Purafil converts NO in the ambient air to NO2 and the following charcoal absorbs any NO2 The chemicals need to be replaced periodically according to Table 9 1 or as needed This procedure can be carried out while the instrument is running Make sure that the analyzer is not in ZERO calibration mode Locate the scrubber on the outside rear panel Figure 3 7 shows the location Figure 9 4 the explode...

Page 165: ... see Figure 3 2 for location and Figure 9 5 for the assembly The converter is designed for replacement of the cartridge only the heater with built in thermocouple can be reused Turn off the analyzer power remove the cover and allow the converter to cool Remove the top lid of the converter as well as the top layers of the insulation until the converter cartridge can be seen CAUTION The converter op...

Page 166: ... using a high temperature anti seize agent such as copper paste Make sure to use proper alignment of the heater with respect to the converter tubes Replace the converter assembly route the cables through the holes in the can and reconnect them properly Reconnect the grounding clamp around the heater leads for safe operation Re attach the tube fittings to the converter and replace the insulation an...

Page 167: ...f Figure 9 6 Figure 9 6 Reaction Cell Assembly The reaction cell will separate into two halves the stainless steel manifold assembly and the black plastic reaction cell with window stainless steel cylinder and O rings The reaction cell both plastic part and stainless steel cylinder and optical glass filter should be cleaned with methanol and a clean tissue and dried thereafter Usually it is not ne...

Page 168: ...talled in the M200E Figure 9 6 shows one of the two most important orifice assemblies located on the reaction cell Refer to Section 10 2 9 for a detailed description on functionality and locations Despite the fact that these flow restrictors are protected by sintered stainless steel filters they can on occasion clog up particularly if the instrument is operated without sample filter or in an envir...

Page 169: ... up the analyzer and pump and after a warm up period of 30 minutes carry out a leak test as described in Section 11 5 1 9 3 11 Checking for Light Leaks When re assembled or operated improperly the M200E can develop small leaks around the PMT which let stray light from the analyzer surrounding into the PMT housing To find such light leaks follow the below procedures CAUTION this procedure can only ...

Page 170: ... and the original information from which it was calculated are stored in the unit s internal data acquisition system iDAS Section 6 10 2 and are reported to the user through a vacuum fluorescence display or several output ports 10 1 Measurement Principle 10 1 1 Chemiluminescence The principle of the M200E s measurement method is the detection of chemiluminescence which occurs when nitrogen oxide N...

Page 171: ...0 3 M NO M NO 2 2 In order to enhance the light yield of the reaction the reaction cell is maintained at reduced pressure The probability of a collision between the NO2 molecule and a collision partner M increases proportionally with the reaction cell pressure This non radiating collision with the NO2 molecules is usually referred to as quenching an unwanted process further described in Section 10...

Page 172: ...yzer is able to quasi continuously measure both the NO and the total NOX content The NO2 concentration finally is not measured but calculated by simply subtracting the known NO content of the sample gas from the known NOX content 10 1 3 Chemiluminescence Detection 10 1 3 1 The Photo Multiplier Tube The M200E uses a photo multiplier tube PMT to detect the amount of light created by the NO and O3 re...

Page 173: ... to 480 nm 10 1 4 Auto Zero Inherent in the operation of any PMT is a certain amount of noise This is due to a variety of factors such as black body infrared radiation given off by the metal components of the reaction cell unit to unit variations in the PMT units and even the constant universal background radiation that surrounds us at all times In order to reduce this amount of noise and offset t...

Page 174: ...be a gas that undergoes chemiluminescence by reacting with O3 in the reaction cell or a gas that reacts with other compounds and produces excess NO upstream of the reaction cell 10 1 5 2 Third Body Quenching As shown in Equation 10 3 other molecules in the reaction cell can collide with the excited NO2 preventing the chemiluminescence of Equation 10 2 a process known as quenching CO2 and H2O are t...

Page 175: ...bing excess energy kinetically and preventing emission of photons If high concentrations of SOX are suspected special calibration methods must be performed to account for the affects of the SO2 Contact T API Customer Service depart ment for details 3rd Body quenching H2O molecules collide with NO2 molecules absorbing excess energy kinetically and preventing emission of photons Analyzer s operating...

Page 176: ...fect vacuum The gas flow for the M200E is created by an external pump Figure 10 5 that is pneumati cally connected through a 6 4 mm 0 25 tube to the analyzer s exhaust port located on the rear panel Figure 3 2 This pump creates a vacuum of approximately 5 in Hg A at one standard liter minute which is provided to various pneumatic components by a vacuum manifold located just in front of the rear pa...

Page 177: ... in the M200E analyzer is not a directly measured value but is rather calculated from the sample pressure using the flow principle across a critical orifice In general the differential pressure ratio between sample pressure and reaction cell pressure needs to exceed 2 1 to allow critical flow The actual flow rate is then only dependent on the size of the orifice and the upstream pressure Refer to ...

Page 178: ...ratio of sample to reaction cell pressure of 2 1 is largely exceeded and accommodates a wide range of possible variability in atmospheric pressure and pump degradation Once the pump degrades and vacuum pressure exceeds 14 in Hg A the ratio between sample and vacuum pressures is less than 2 1 and hence a critical flow rate can no longer be calculated At this point the instrument will display an inv...

Page 179: ...panel is an actual measurement and not a calculated value the flow variability may be higher than that of the sample flow which is based on a calculation from more stable differential pressures On the other hand the drift i e long term change in the ozone flow rate may be higher and usually indicates a flow problem As with all other test parameters we recommend to monitor the ozone flow over time ...

Page 180: ... diminishes the yield of ozone produced by the ozone generator Also water can react with other chemicals inside the O3 Generator to produce chemicals that damage the optical filter located in the reaction cell Table 10 4 such as ammonium sulfate or highly corrosive nitric acid To accomplish this task the M200E uses a Perma Pure single tube permeation dryer The dryer consists of a single tube of Na...

Page 181: ...d on after having been off for more than 30 minutes it takes a certain amount of time for the humidity gradient to become large enough for the Perma Pure Dryer to adequately dry the air In this case called a cold start the O3 Generator is not turned on for 30 minutes When rebooting the instrument within less than 30 minutes of power down the generator is turned on immediately The Perma Pure Dryer ...

Page 182: ...ue catalytic converter there are no maintenance requirements as would be required for charcoal based scrubbers A certain amount of fine black dust may exit the catalyst particularly if the analyzer is subjected to sudden pressure drops for example when disconnecting the running pump without letting the analyzer properly and slowly equilibrate to ambient pressure To avoid the dust from entering the...

Page 183: ...wnstream exit of the critical flow orifice Figure 10 9 Location of Flow Control Assemblies Figure 10 10 Flow Control Assembly Critical Flow Orifice The actual flow rate of gas through the orifice depends entirely on the size and shape of the aperture in the orifice and the upstream pressure The larger the hole or the higher the 168 044100102 Rev A ...

Page 184: ...and O3 flows Table 10 3 shows the flow rates for each of the critical flow orifices of the M200E See Appendix B for spare part numbers of these orifices In addition to controlling the gas flows the two critical flow orifices at the inlets of the reaction cell also maintain an underpressure inside the reaction cell effectively reducing the number of molecules in the chamber and therefore increasing...

Page 185: ...pressure transducer connected to the exhaust manifold is used to measure the pressure downstream from and inside the instrument s reaction cell The output of the sensor is used by the CPU to calculate the pressure differential between the gas upstream of the reaction cell and the gas downstream from it and is also used as the main diagnostic for proper pump operation If the ratio between the upstr...

Page 186: ...on OZONE FL 10 3 Electronic Operation Figure 10 11 shows a block diagram of the major electronic components of the M200E Figure 10 11 M200E Electronic Block Diagram The core of the analyzer is a microcomputer CPU that controls various internal processes interprets data calculates data and reports results using specialized firmware developed by 044100102 Rev A 171 ...

Page 187: ...ling is performed by two 4 channel direct memory access DMA devices over data busses of either 8 bit or 16 bit bandwidth The CPU supports both RS 232 and RS 485 serial protocols Figure 10 12 shows the CPU board The CPU communicates with the user and the outside world in a variety of ways Through the analyzer s keyboard and vacuum fluorescence display over a clocked digital serial I O bus using the...

Page 188: ... unit to be recalibrated 10 3 2 Sensor Module Reaction Cell PMT Electronically the M200E sensor assembly Figure 10 13 consists of several subassemblies with different tasks to detect the intensity of the light from the chemiluminescence reaction between NO and O3 in the reaction cell to produce a current signal proportional to the intensity of the chemiluminescence to control the temperature of th...

Page 189: ...nce characteristic of the PMT is the voltage potential across the electron multiplier The higher the voltage the greater is the number of electrons emitted from each dynode of the electron multiplier making the PMT more sensitive and responsive to small variations in light intensity but also increases random noise dark noise The gain voltage of the PMT used in the M200E is usually set between 450 ...

Page 190: ... and Figure 11 3 converts and amplifies the PMT current signal into a useable analog voltage PMTDET that can be used by the CPU to calculate the NO concentration of the gas in the reaction cell The output signal of the PMT is controlled by two different adjustments First the voltage across the electron multiplier array of the PMT is adjusted with a set of two hexadecimal switches Adjusting this vo...

Page 191: ...f the M200E are located on a printed circuit assembly just behind the PMT sensor Refer to Section 11 5 15 for a figure and on how to test this assembly The signals of this board are supplied to the motherboard for further signal processing All sensors are linearized in the firmware and can be span calibrated from the front panel 176 044100102 Rev A ...

Page 192: ...n the heater measures the temperature and feeds a small voltage to the relay board s thermocouple amplifier which in turn transmits the linearized analog voltage to the motherboard On units with IZS options installed an additional set of AC heaters is attached to the IZS oven Some special M200E models may have other non standard heating zones installed such as a bypass manifold 10 3 4 2 Valve Cont...

Page 193: ...re supplied to the A D converter Reference ground and 4 096 VDC During calibration the device measures these two voltages outputs their digital equivalent to the CPU The CPU uses these values to compute the converter s offset and slope and uses these factors for subsequent conversions See Section 6 7 8 for instructions on performing this calibration 10 3 5 2 Sensor Inputs The key analog sensor sig...

Page 194: ... also used as part of the NO NOX and NO2 calculations when the instrument s Temperature Pressure Compensation feature is enabled This measurement is stored in the analyzer Memory as the test function BOX TEMP and is viewable as a test function Section 6 2 1 through the analyzer s front panel The IZS option s thermistor is attached to the IZS oven and reports the current temperature of the NO2 perm...

Page 195: ...wer from an external source such as a PLC or data logger Section 6 9 2 Zero and span calibrations can be initiated by contact closures on the rear panel 10 3 5 6 I2 C Data Bus I2 C is a two wire clocked digital serial I O bus that is used widely in commercial and consumer electronic systems A transceiver on the motherboard converts data and control signals from the PC 104 bus to I2 C The data are ...

Page 196: ...and DC Voltages are distributed through the relay board A 5 ampere circuit breaker is built into the ON OFF switch In case of a wiring fault or incorrect supply power the circuit breaker will automatically turn off the analyzer Under normal operation the M200E draws about 1 5 A at 115 V and 2 0 A during start up Figure 10 15 Power Distribution Block Diagram CAUTION Should the power circuit breaker...

Page 197: ... as the particulate filter Two fasteners located in the upper right and left corners of the panel lock it in place whereas a locking screw in the center top prevents users without tools from accessing the interior of the analyzer Figure 3 2 10 3 7 2 Display The main display of the analyzer is an vacuum florescent display with two lines of 40 text characters each Information is organized in the fol...

Page 198: ...r moves around in the software menu structure 10 3 7 4 Front Panel States LED s There are three status LED s located in the upper right corner of the M200E s front panel Table 10 4 Front Panel Status LED s Name Color State Definition SAMPLE Green Off On Blinking Unit is not operating in sample mode iDAS is disabled Unit is operating in Sample Mode Front Panel Display being updated iDAS data being ...

Page 199: ...CPU s memory devices and calculates the concentrations of NOX in the sample gas Figure 10 18 shows a block diagram of this software functionality 10 4 1 Adaptive Filter The M200E NOX analyzer software processes sample gas concentration data through a built in adaptive filter Unlike other analyzers that average the output signal over a fixed time period the M200E averages over a defined number of s...

Page 200: ... mode but remains within the official M200E specifications defined by the EPA as long as the filter size remains at or above 3 samples In order to avoid frequent switching between the two filter sizes the analyzer has a delay of 120 s before switching out of adaptive filter mode even if the two threshold conditions are no longer met 10 4 2 Calibration Slope and Offset Aside from the hardware calib...

Page 201: ...eaches the reaction cell measured in in Hg A This measurement is 1 in Hg A lower than atmospheric pressure BOX TEMP The temperature inside the analyzer s case measured in K This is typically about 5 K higher than room temperature The current value of all four of these measurements are viewable as TEST FUNCTIONS through the instrument s front panel display Note that as RCEL TEMP BOX TEMP and SAMP p...

Page 202: ...ust for larger discrepancies 10 4 5 Internal Data Acquisition System iDAS The iDAS is designed to implement predictive diagnostics that stores trending data for users to anticipate when an instrument will require service Large amounts of data can be stored in non volatile memory and retrieved in plain text format for further processing with common data analysis programs The iDAS has a consistent u...

Page 203: ...Theory of Operation Model 200E Instruction Manual USER NOTES 188 044100102 Rev A ...

Page 204: ...consist of the following five steps Note any warning messages and take corrective action as necessary Examine the values of all TEST functions and compare them to factory values Note any major deviations from the factory values and take corrective action Use the internal electronic status LED s to determine whether the electronic communication channels are operating properly Verify that the DC pow...

Page 205: ...use the red FAULT LED on the front panel to blink To view or clear a warning messages press SAMPLE SYSTEM RESET NOX XXX X TEST CAL MSG CLR SETUP If warning messages re appear the cause needs to be found Do not repeatedly clear warnings without corrective action Press CLR to clear the current warning message If more than one warning is active the next message will take its place Once the last warni...

Page 206: ...lems RCELL TEMP Malfunctioning heater relay board communication I2 C bus relay burnt out BOX TEMP Environment out of temperature operating range broken thermistor PMT TEMP TEC cooling circuit broken relay board communication I2 C bus 12 V power supply IZS TEMP option Malfunctioning heater relay board communication I2 C bus relay burnt out MOLY TEMP Malfunctioning heater disconnected or broken ther...

Page 207: ...analyzer s CPU I2 C communications bus and the relay board are functioning properly 11 1 4 1 Motherboard Status Indicator Watchdog A red LED labeled DS5 in the upper portion of the motherboard Figure 11 3 just to the right of the CPU board flashes when the CPU is running the main program After power up DS5 should flash on and off about once per second If characters are visible on the front panel d...

Page 208: ...rd is the red I2 C Bus watch dog LED labeled D1 which indicates the health of the I2 C communications bus This LED is the left most in LED row 1 in the center of the relay board when looking at the electronic compo nents If D1 is blinking then the other LEDs can be used in conjunction with the DIAG menu I O functions to test hardware functionality by manually switching devices on and off and watch...

Page 209: ... PREV NEXT JUMP ENTR EXIT DIAG I O Test Signals Displayed Here PREV NEXT JUMP PRNT EXIT Use the JUMP key to go directly to a specific signal See Appendix A 4 for a complete list of available SIGNALS DIAG I O JUMP TO 5 0 5 ENTR EXIT Enter 05 to Jump to Signal 5 CAL_LED DIAG I O CAL_LED ON PREV NEXT JUMP ON PRNT EXIT Exit to return to the DIAG menu SETUP X X ENTER DIAG PASS 818 8 1 8 ENTR EXIT Use t...

Page 210: ...NOx valve status Continuously ON or OFF Valve broken or stuck valve driver chip broken LED Row 2 top of board D5 yellow Relay 3 IZS heater Continuously ON or OFF Heater broken thermistor broken D6 yellow Relay 4 O2 sensor heater 200EH EM N A N A D11 green Valve 4 Spare N A N A D12 green Valve 5 Spare N A N A D13 green Valve 6 Spare N A N A D14 green Valve 7 Spare N A N A D15 green Mosfet1 DC drive...

Page 211: ...supplied properly but the pump is not running replace the pump NOTE Sample and vacuum pressures mentioned in this chapter refer to operation of the analyzer at sea level Pressure values need to be adjusted for elevated locations as the ambient pressure decreases by about 1 in Hg per 300 m 1000 ft If the pump is operating but the unit reports a XXXX gas flow do the following three steps Check for a...

Page 212: ... as there is a problem with the firmware or electronics If the actual flow is low or zero check if the pump operates properly The RCEL pressure should be below 10 in Hg A at sea level If it is above 10 rebuild the pump Section 9 3 4 Check the spare parts list in Appendix B on how to order pump rebuild kits Check if the particle filter is clogged Briefly remove the particle filter to see if this im...

Page 213: ...gged both the sample and vacuum pressures are still within their nominal ranges the pump keeps pumping the sample port is open to the atmosphere but there is no flow possible through the reaction cell Although measuring the actual flow is the best method in most cases this fault can also be diagnosed by evaluating the two pressure values Since there is no longer any flow the sample pressure should...

Page 214: ...f a high Auto zero filter reading the M200E will take 15 minutes for the filter to clear itself or by an exhausted chemical in the ozone scrubber cartridge Section 9 3 3 Mis calibration is the most likely explanation for negative concentration values If the zero air contained some NO or NO2 gas contaminated zero air or a worn out zero air scrubber and the analyzer was calibrated to that concentrat...

Page 215: ...passes a leak check do a flow check this chapter to make sure that the instrument is supplied with adequate sample and ozone air Confirm the sample pressure sample temperature and sample flow readings are correct and steady Verify that the sample filter element is clean and does not need to be replaced 11 3 4 Inability to Span No SPAN Key In general the M200E will not display certain keyboard choi...

Page 216: ...ibed in Section 11 5 The calibration device is in error Check flow rates and concentrations particularly when using low concentrations If a mass flow calibrator is used and the flow is less than 10 of the full scale flow on either flow controller you may need to purchase lower concentration standards The standard gases may be mislabeled as to type or concentration Labeled concentrations may be out...

Page 217: ... 2 of the NO value This will cause differences in the calibration slopes If the NO2 impurity in NO is known it can easily be accounted for by setting the expected values for NO and NO2 accordingly to different values e g 448 ppb NO and 450 ppb NOX This problem is worse if NO gas is stored in a cylinder with balance air instead of balance gas nitrogen or large amounts of nitrous oxide N2O The oxyge...

Page 218: ...ity is low Insufficient time allowed for NO or NO2 calibration gas source to become stable Wait until stability is low NO2 converter temperature is too low Check for proper temperature 11 4 3 Auto zero Warnings Auto zero warnings occur if the signal measured during an auto zero cycle is lower than 20 mV or higher than 200 mV The Auto Zero warning displays the value of the auto zero reading when th...

Page 219: ...In most cases this included a list of possible causes and in some cases quick solutions or at least a pointer to the appropriate sections describing them This section describes how to determine if a certain component or subsystem is actually the cause of the problem being investigated 11 5 1 Simple Vacuum Leak and Pump Check Leaks are the most common cause of analyzer malfunction This section pres...

Page 220: ...ed 15 psi pressure If the instrument has the zero and span valve option the normally closed ports on each valve should also be separately checked Connect the leak checker to the normally closed ports and check with soap bubble solution If the analyzer is equipped with an IZS Option Connect the leak checker to the Dry Air inlet and check with soap bubble solution Once the leak has been located and ...

Page 221: ...er is supplied If an incorrect power configuration is suspected check for the correct voltage and frequency at the line input on the rear panel Note that the analyzer will be severely damaged if 220 240 V is supplied to it when configured for 100 120 V Never bypass the power switch or circuit breaker 11 5 5 DC Power Supply If you have determined that the analyzer s AC main power is working but the...

Page 222: ... be the cause Contact customer service if you suspect a problem with the I2 C bus 11 5 7 Keyboard Display Interface The front panel keyboard the display and the keyboard display circuit board can be verified by observing the operation of the display when power is applied to the instrument and when a key is pressed on the front panel Assuming that there are no wiring problems and that the DC power ...

Page 223: ...wing two A D reference voltages and input signals that can be easily measured with a voltmeter Using the Signal I O function Section 11 1 3 and Appendix D view the value of REF_4096_MV and REF_GND If both are within 3 mV of their nominal values 4096 and 0 and are stable to within 0 5 mV the basic A D converter is function ing properly If these values fluctuate largely or are off by more than 3 mV ...

Page 224: ...ALID 3 HIGH RANGE 4 ZERO CAL 5 SPAN CAL 6 DIAG MODE 7 SPARE 8 SPARE Connect a 1000 Ω resistor between the 5 V and the pin for the status output that is being tested Connect a voltmeter between the pin and the pin of the output being tested Table 11 7 Under the DIAG SIGNAL I O menu Section 11 1 3 scroll through the inputs and outputs until you get to the output in question Alternately turn on and o...

Page 225: ...ut the measure ments will be incorrect If the analyzer stops during initialization the vacuum fluorescence display shows some text it is likely that the DOC the firmware or the configuration and data files have been corrupted or that the wrong firmware was uploaded or does not have the correct filename 11 5 11 RS 232 Communication 11 5 11 1 General RS 232 Troubleshooting T API analyzers use the RS...

Page 226: ...ion to send w characters to the modem terminal or computer See Section 6 9 8 Get your terminal modem or computer to transmit data to the analyzer holding down the space bar is one way The green LED on the rear panel should flicker as the instrument is receiving data Make sure that the communications software is functioning properly Further help with serial communications is available in a separate...

Page 227: ...ews Re connect the 7 pin connector to the sensor end cap and power up the instrument Scroll the front panel display to the HVPS test parameter Divide the displayed HVPS voltage by 10 and test the pairs of connector points as shown in the figure Check the overall voltage should be equal to the HVPS value displayed on the front panel for example 700 V and the voltages between each pair of pins of th...

Page 228: ... check that the reaction cell pressure is less than 10 in Hg A at sea level Ensure that the tubing is connected to the upper port which is closer to the sensor s contacts the lower port does not measure pressure 11 5 15 2 Sample Pressure Measure the voltage across test points TP1 and TP4 With the sample pump disconnected or turned off this voltage should be 4500 250 mV With the pump running it sho...

Page 229: ... may also cause this flow to increase significantly and the voltage will increase accordingly Also make sure that the gas flows from P1 to P2 as labeled on the flow sensor high pressure P1 to low pressure P2 or Port 1 to Port 2 11 5 16 NO2 Converter The NO2 converter assembly can fail in two ways an electrical failure of the band heater and or the thermocouple control circuit and a performance fai...

Page 230: ...ing in the CAL menu If this value is different from 1 000 this correction needs to be considered Section 7 1 7 describes this parameter in detail Accuracy of NO2 source GPT or gas tank standard NO2 gas standards are typically certified to only 2 and often change in concentrations over time You should get the standard re certified every year If you use GPT check the accuracy of the ozone source Age...

Page 231: ...12 for a flow diagram with zero span valve or IZS option and Figure 3 2 to locate these options in the rear left corner of the instrument Check for the physical presence of the valves or the IZS option Check front panel for correct software configuration When the instrument is in SAMPLE mode the front panel display should show CALS and CALZ buttons in the second line of the display The presence of...

Page 232: ... on the preamplifier board is faulty a temperature of 1 C is reported 11 6 Repair Procedures This section contains some procedures that may need to be performed when a major component of the analyzer requires repair or replacement Note that maintenance procedures e g replacement of regularly changed expendables are discussed in Chapter 9 Maintenance are not listed here Also note that Teledyne API ...

Page 233: ...er configuration settings and iDAS data will be lost Adding a second EEPROM chip to the existing chip will double memory but this procedure will require a BIOS configuration and is not a standard sales option Also make sure that you receive a fully formatted EEPROM chip for replacement Contact the factory for details Ground yourself to prevent electrostatic damage to electronic components Turn off...

Page 234: ...or to the NO NOx valve sample dryer or two tubes to the ozone flow meter and the NO NOX valve combo dryer Take extra care not to twist any of the white plastic fittings on the dryer which connect the inner drying tube to the outer purge tube See Section 9 3 2 and Figure 9 2 Note the orientation of the dryer on the bracket Cut the tie wraps that hold the dryer to the mounting bracket and take out t...

Page 235: ...nd waiting until the STABIL value is below 0 5 ppb look at the front panel and scroll to the NORM PMT value This value should always be two times the span gas concentration in ppb With 400 ppb NO the NORM PMT should show 800 mV on a properly calibrated analyzer Set the HVPS coarse adjustment to its minimum setting 0 Set the HVPS fine adjustment switch to its maximum setting F Set the HVPS coarse a...

Page 236: ...ilure the sensor assembly needs to be opened in order to change one of these components Refer to Figure 1 7 for the structure of the 200E sensor assembly and follow the steps below for replacement of one of its components We recommend to ensure that the PMT HVPS or TEC modules are indeed faulty to prevent unnecessary opening of the sensor 1 Power down the analyzer disconnect the power cord remove ...

Page 237: ...s to be changed disconnect the TEC driver board from the preamplifier board remove the cooler fan duct 4 screws on its side including the driver board disconnect the driver board from the TEC and set the sub assembly aside Remove the end plate with the cooling fins 4 screws and slide out the PMT cold block assembly which contains the TEC Unscrew the TEC from the cooling fins and the cold block and...

Page 238: ... the inside of the cooler and likely cause a short in the HVPS Reconnect the cables and the reaction cell evenly tighten these screws replace the sensor assembly into the chassis and fasten with four screws and washers Reconnect all electrical and pneumatic connections leak check the system and power up the analyzer Verify the basic operation of the analyzer using the ETEST and OTEST features or z...

Page 239: ...Troubleshooting Repair Model 200E Instruction Manual USER NOTES 224 044100102 Rev A ...

Page 240: ...up Variables For Serial I O Revision C 8 APPENDIX A 3 Warnings and Test Measurements Revision C 8 APPENDIX A 4 M200E Signal I O Definitions Revision C 8 APPENDIX A 5 M200E Trigger Events and iDAS Functions Revision C 8 APPENDIX A 6 Terminal Command Designators Revision C 8 APPENDIX B SPARE PARTS AND EXPENDABLES 251 APPENDIX C REPAIR QUESTIONNAIRE M200E 257 APPENDIX D DIAGRAMS AND SCHEMATICS 259 04...

Page 241: ...APPENDIX A Model 200E Instruction Manual APPENDIX A 1 M200E Software Menu Trees and Index Revision C 8 Figure A 1 Basic Sample Display Menu 226 044100110 Rev A ...

Page 242: ...Model 200E Instruction Manual APPENDIX A Figure A 2 Sample Display Menu Units with Z S Valve or IZS Option installed 044100110 Rev A 227 ...

Page 243: ...APPENDIX A Model 200E Instruction Manual Figure A 3 Primary Setup Menu Except iDAS 228 044100110 Rev A ...

Page 244: ...Model 200E Instruction Manual APPENDIX A Figure A 4 Secondary Setup Menu COMM VARS 044100110 Rev A 229 ...

Page 245: ...APPENDIX A Model 200E Instruction Manual Figure A 5 Secondary Setup Menu DIAG 230 044100110 Rev A ...

Page 246: ...Model 200E Instruction Manual APPENDIX A Figure A 6 Internal Data Acquisition iDAS Menu 044100110 Rev A 231 ...

Page 247: ...emperature pressure compensation OFF disables it DYN_ZERO OFF ON OFF ON enables remote dynamic zero calibration OFF disables it DYN_SPAN OFF ON OFF ON enables remote dynamic span calibration OFF disables it IZS_SET 1 ºC 50 Warnings 45 55 30 70 IZS temperature set point and warning limits CONC_PRECISION AUTO AUTO 0 1 2 3 4 Number of digits to display to the right of the decimal point for concentrat...

Page 248: ...s ON ON OFF ON enables adaptive filter OFF disables it FILT_OMIT_DELTA PPM 0 05 0 005 0 1 Absolute change in concentration to omit readings FILT_OMIT_PCT 10 5 50 Percent change in concentration to omit readings FILT_SHORT_DELT PPM 0 04 0 005 0 1 Absolute change in concentration to shorten filter FILT_SHORT_PCT 8 5 50 Percent change in concentration to shorten filter FILT_ASIZE Samples 6 1 30 Movin...

Page 249: ...ncy AZERO_DWELL Seconds 2 0 60 Dwell time after opening or closing auto zero valve AZERO_SAMPLE Samples 2 1 10 Number of auto zero samples to average SG_AZERO_SAMP Samples 2 1 10 Number of auto zero samples to average in single gas measure modes AZERO_FSIZE Samples 15 1 50 Moving average filter size for auto zero samples AZERO_LIMIT mV 200 0 1000 Maximum auto zero offset allowed NOX_SPAN1 Conc 400...

Page 250: ...ration range 2 or range for NO CONC_RANGE3 1 Conc 500 10 20000 D A concentration range 3 or range for NO2 RCELL_SET ºC 50 Warnings 45 55 30 70 Reaction cell temperature set point and warning limits MANIFOLD_SET 1 ºC 50 Warnings 45 55 30 70 Manifold temperature set point and warning limits if installed CONV_TYPE MOLY NONE MOLY CONV O3KL Converter type CONV is mini hicon O3KL is O3 killer only no co...

Page 251: ...ressure and valid limits for pressure compensation STD_SAMP_PRESS Hg 29 92 Valid limits 0 5 32 0 1 50 Standard sample pressure and valid limits for pressure compensation PRESS_FILT_SIZE 5 Samples 60 1 120 Sample and reaction cell pressure moving average filter size PRESS_SAMP_FREQ 5 Minutes 2 0 1 60 Sample and reaction cell pressure sampling frequency RS232_MODE 0 0 65535 RS 232 COM1 mode flags Ad...

Page 252: ...when setting from the RS 232 interface MODEM_INIT2 AT Y0 D0 H0 I0 S0 2 B0 N6 M0 E0 Q1 W0 Any character in the allowed character set Up to 100 character s long RS 232 COM2 modem initialization string Sent verbatim plus carriage return to modem on power up or manually Enclose value in double quotes when setting from the RS 232 interface RS232_PASS Password 940331 0 999999 RS 232 log on password MACH...

Page 253: ...bled with RS232_MODE variable Enclose value in double quotes when setting from the RS 232 interface REMOTE_CAL_MODE 3 LOW LOW HIGH Range to calibrate during remote calibration Enclose value in double quotes when setting from the RS 232 interface PASS_ENABLE OFF ON OFF ON enables passwords OFF disables them STABIL_GAS NOX NO NO2 NOX Selects gas for stability measurement Enclose value in double quot...

Page 254: ...0 10 Manifold PID temperature control proportional coefficient MANIFOLD_INTEG 1 0 1 Manifold PID temperature control integral coefficient 0 10 MANIFOLD_DERIV 1 0 5 0 10 Manifold PID temperature control derivative coefficient SLOPE_CONST 8 0 1 100 Slope constant factor to keep visible slope near 1 I2C_RESET_ENABLE ON OFF ON I2 C bus automatic reset enable ALARM_TRIGGER Cycles 10 1 100 Number of val...

Page 255: ...imal number 00 59 p A M P M indicator for 12 hour clock S Second as decimal number 00 59 w Weekday as decimal number 0 6 Sunday is 0 y Year without century as decimal number 00 99 Y Year with century as decimal number Percent sign FACTORY_OPT 0 0 65535 Factory option flags Add values to combine flags 1 enable dilution factor 2 display units in concentration field 4 zero span valves installed 8 low...

Page 256: ...N Bypass or dilution manifold temperature outside of warning limits specified by MANIFOLD_SET variable WIZSTEMP IZS TEMP WARNING IZS temperature outside of warning limits specified by IZS_SET variable WCONVTEMP CONV TEMP WARNING Converter temperature outside of warning limits specified by CONV_SET variable WPMTTEMP PMT TEMP WARNING PMT temperature outside of warning limits specified by PMT_SET var...

Page 257: ...er supply voltage of the PMT RCELL TEMP RCELL TEMP 50 0 C 50 1 C Reaction cell temperature BOX TEMP BOX TEMP 30 0 C 9 to 45 C Box temperature is about 5 C higher than ambient temperature PMT TEMP PMT TEMP 7 0 C 7 2 C PMT temperature cooled with thermo electric cooler MF TEMP1 MF TEMP 50 8 C 50 1 C Manifold temperature optional IZS TEMP1 IZS TEMP 50 0 C 50 1 C Internal zero span option temperature ...

Page 258: ...mal Control inputs U11 J1004 pins 1 6 bits 0 5 default I O address 321 hex EXT_ZERO_CAL 0 0 go into zero calibration 1 exit zero calibration EXT_SPAN_CAL 1 0 go into span calibration 1 exit span calibration 2 5 Spare 6 7 Always 1 Control inputs U14 J1006 pins 1 6 bits 0 5 default I O address 325 hex 0 5 Spare 6 7 Always 1 Control outputs U17 J1008 pins 1 8 bits 0 7 default I O address 321 hex 0 7 ...

Page 259: ...10 output 0 fault LED on 1 off AUDIBLE_BEEPER 14 output 0 beeper on for diagnostic testing only 1 off Relay board digital output PCF8575 default I2 C address 44 hex RELAY_WATCHDOG 0 Alternate between 0 and 1 at least every 5 seconds to keep relay board active RCELL_HEATER 1 0 reaction cell heater on 1 off CONV_HEATER 2 0 converter heater on 1 off MANIFOLD_HEATER 2 3 0 bypass or dilution manifold h...

Page 260: ... 326 hex BOX_TEMP 0 Internal box temperature RCELL_TEMP 1 Reaction cell temperature IZS_TEMP 2 IZS temperature 3 Spare 4 Spare TEMP_INPUT_5 5 Diagnostic temperature input TEMP_INPUT_6 6 Diagnostic temperature input MANIFOLD_TEMP 2 7 Bypass or dilution manifold temperature Rear board DAC MUX analog inputs MUX default I O address 327 hex DAC_CHAN_0 0 DAC channel 0 loopback DAC_CHAN_1 1 DAC channel 1...

Page 261: ...PW 1 IZS temperature warning CTEMPW Converter temperature warning PTEMPW PMT temperature warning SFLOWW Sample flow warning Box temperature warning HVPSW HV power supply warning BTEMPW Table A 6 M200E iDAS Functions Revision C 8 Name Description Units PMTDET PMT detector reading mV NXSLP1 NOX slope for range 1 NXSLP2 NOX slope for range 2 NOSLP1 NO slope for range 1 NOSLP2 NO slope for range 2 NXO...

Page 262: ...entration stability ppb 2 AZERO Auto zero offset range de normalized mV O3FLOW Ozone flow rate cm min RCPRES Reaction cell pressure in Hg A RCTEMP Reaction cell temperature C MFTEMP 1 Bypass or dilution manifold temperature C IZTEMP 1 IZS block temperature C CNVEF1 Converter efficiency factor for range 1 CNVEF2 Converter efficiency factor for range 2 CNVTMP Converter temperature C PMTTMP PMT tempe...

Page 263: ...set EXIT Exit calibration mode C ID ABORT Abort calibration sequence LIST Print all I O signals name value Examine or set I O signal LIST NAMES Print names of all diagnostic tests ENTER name Execute diagnostic test EXIT Exit diagnostic test RESET DATA CONFIG exitcode Reset instrument Print iDAS configuration RECORDS name Print number of iDAS records REPORT name RECORDS number FROM start date TO en...

Page 264: ...ce character Strings in brackets are optional designators The following key assignments also apply Terminal Key Assignments ESC Abort line CR ENTER Execute command Ctrl C Switch to computer mode Computer Mode Key Assignments LF line feed Execute command Ctrl T Switch to terminal mode 044100110 Rev A 249 ...

Page 265: ...APPENDIX A Model 200E Instruction Manual USER NOTES 250 044100110 Rev A ...

Page 266: ...ASKET WINDOW Gasket for reaction cell window 002730000 CD FILTER 665NM Reaction cell optical glass filter 003290000 THERMISTOR BASIC Thermistor for reaction cell Also used in IZS option bypass manifold and O2 sensor 009070000 COOLER T E Thermo electric PMT cooler 010150101 ASSY MOLY CONVERTER WELDED CARTRIDGE NO2 converter cartridge guts only without heater and thermocouple 011930000 CD PMT NOX M2...

Page 267: ...low Nominal 250 cm min 045500400 ASSY ORIFICE HOLDER 3 MIL Same as previous 40 cm min flow 045500500 ASSY ORIFICE HOLDER no orifice Same as previous without orifice DS0000009 DISPLAY Vacuum fluorescence display Mounts on 042580000 keyboard PCA FL0000001 FILTER SS Filter for flow control assembly All Versions FM0000004 FLOWMETER Ozone supply air flow meter FT0000010 CONNECTOR ORING SS 1 8 Fitting t...

Page 268: ...10000 1 Assy Dryer NOX 1 2 3 4 011930000 PMT NOX 1 1 014080100 Assy HVPS SOX NOX 1 1 014610000 Replacement Cooler Assembly 1 2 3 3 039550200 PCA Relay Card M100E M200E w Relays 1 1 2 040010000 Assy Fan Rear Panel E Series 1 1 2 4 4 040030800 PCA Press Sensor 2X Flow E Series 1 2 3 040420200 Assy O3 Brick M200EH High Output 1 040690100 E Series Mother Board 1 2 041710000 CPU Configuration E Series ...

Page 269: ...47MM 100 100 filters for 47 mm 1µm sample filter 1 009690300 AKIT TFE FLTR ELEM S 47MM 25 25 filters for 47 mm 1µm sample filter 1 046040000 AKIT CH 43 300 g Refill for ozone air filter cartridge 30 refills 1 FL0000001 FILTER SS Sintered filters for orifice assemblies 1 HW0000020 SPRING Spring for all orifice assemblies 1 OR0000001 ORING 2 006VT Viton O rings for all orifice assemblies 2 1 Quantit...

Page 270: ...ABLES M200Ex Expendables kit for one orifice assembly This kit contains the following items FL0000001 FILTER SS Sintered stainless steel filter 1 HW0000020 SPRING Spring to hold assembly in place 1 OR0000001 ORING 2 006VT O ring to seal critical orifice 2 2 Quantity included in one kit 044100120 Rev A 255 ...

Page 271: ...APPENDIX B Model 200E Instruction Manual USER NOTES 256 044100120 Rev A ...

Page 272: ...NOX STB ppb ppm 1 ppb with zero air IZS TEMP C 50 1 Sample FL cm min 500 50 MOLY TEMP C 315 5 Ozone FL cm min 80 15 RCEL pressure in Hg A 10 PMT signal with zero air mV 20 to 150 SAMP pressure in Hg A Ambient 1 PMT signal at span gas conc mV ppb ppm 0 5000 0 20000 ppb NO SLOPE 1 0 0 3 NORM PMT at span gas conc mV ppb ppm 0 5000 0 20000 ppb NO OFFS mV 50 to 150 AZERO mV 20 to 150 NOX SLOPE 1 0 0 3 ...

Page 273: ...___________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ ____________________________________________________________...

Page 274: ...ct Diagram 1 3 04496 Document M200E Electronic Interconnect Listing 2 4 01669 PCA 016680300 Ozone generator board 1 5 01840 PCA Thermo electric cooler board 1 6 03632 PCA 03631 0 20mA Driver 1 7 03956 PCA 039550200 Relay Board 3 8 04070 PCA 04069 Motherboard E series 8 9 04259 PCA 04258 Keyboard Display Driver 1 10 04354 PCA 04003 Pressure Flow Transducer Interface 1 11 04395 PCA 4394 Ethernet boa...

Page 275: ...APPENDIX D Model 200E Instruction Manual 260 044100141 Rev A USER NOTES ...

Page 276: ...FT114 04574A M200E pneumatic flow diagram base configuration Valve States NO NOx OFF in NO mode ON in NOx mode Auto Zero OFF in measure mode ON in AutoZero mode Sample Cal OFF in sample mode ON in calibration mode Zero Span OFF for zero gas ON for span gas Valve Fitting Assignments Port 1 normally closed Port 2 common Port 3 normally open xxxx 0600 Flow control assembly 00176 1800 xxxx 0400 Filter...

Page 277: ...r O scrubber housing 2 3 NO converter P N 04102 2 O3 scrubber sample exit Instrument chassis 3 1 2 Auto Zero valve VA7 NO NOx valve VA7 1 4 Tygon 1 4 Tygon 1 4 Tygon 1 4 Tygon 1 4 SS 1 4 SS 1 8 SS 1 8 SS 1 4 FEP black 1 8 FEP 1 8 FEP 1 8 FEP 1 8 FEP 1 8 FEP black 1 8 FEP black 1 8 Tee FT31 FT156 1 8 NPT Tee FT114 Valve States NO NOx OFF in NO mode ON in NOx mode Auto Zero OFF in measure mode ON in...

Page 278: ...alve VA7 1 4 Tygon 1 4 Tygon 1 4 Tygon 1 4 Tygon 1 4 SS 1 4 SS 1 8 SS 1 8 SS 1 4 FEP black 1 8 FEP 1 8 FEP 1 8 FEP 1 8 FEP black 1 8 FEP black 1 8 Tee FT31 FT156 1 8 NPT Tee FT114 Valve States NO NOx OFF in NO mode ON in NOx mode Auto Zero OFF in measure mode ON in AutoZero mode Sample Cal OFF in sample mode ON in calibration mode Zero Span OFF for zero gas ON for span gas Valve Fitting Assignment...

Page 279: ...chassis 3 1 2 Auto Zero valve VA7 NO NOx valve VA7 1 4 Tygon 1 4 Tygon 1 4 Tygon 1 4 Tygon 1 4 SS 1 4 SS 1 8 SS 1 8 SS 1 4 FEP black 1 8 FEP 1 8 FEP 1 8 FEP 1 8 FEP black 1 8 FEP black 1 8 Tee FT31 FT156 1 8 NPT Tee FT114 Valve States NO NOx OFF in NO mode ON in NOx mode Auto Zero OFF in measure mode ON in AutoZero mode Sample Cal OFF in sample mode ON in calibration mode Zero Span OFF for zero ga...

Page 280: ...D 6 15V 7 12RET 8 12V 9 EGND 10 CGND AG FL V FL AG FL V FL 1 2 3 4 5 6 7 8 9 10 P18 CN0000055 V _TE GND_TE 1 2 P1 CN0000051 GND_TE V _TE 1 2 3 4 5 6 7 8 9 10 P17 CN0000055 IC_INT IC_SCL IC_SDA IC_DGN IC_INT IC_SCL IC_SDA IC_DGN 1 2 3 4 5 6 P25 CN0000322 IC2 GN IC2 SDA IC2 SCL IC2 RST IC2 GN IC2 SDA IC2 SCL IC2 RST ETST OTST PRNG TPMT HVPS PMT TPMT HVPS PMT ETST OTST PRNG PMT PMT 1 2 3 4 5 6 7 8 9 ...

Page 281: ...00 P109 5 PMT SIGNAL Preamplifier board 041800200 P7 7 Motherboard 040690100 P109 6 AGND Preamplifier board 041800200 P7 S Motherboard 040690100 P109 11 AGND Motherboard 040690100 P109 9 O2 Sensor optional OP0000030 P1 9 O2 SIGNAL Motherboard 040690100 P109 7 O2 Sensor optional OP0000030 P1 10 O2 SIGNAL Motherboard 040690100 P109 1 O2 Sensor optional OP0000030 P1 DGND O2 Sensor optional OP0000030 ...

Page 282: ...106 1 DGND Keyboard 037950000 J2 2 Motherboard 040690100 J106 8 SDA Keyboard 037950000 J2 5 Motherboard 040690100 J106 2 SCL Keyboard 037950000 J2 6 Motherboard 040690100 J106 6 Shld Keyboard 037950000 J2 10 Motherboard 040690100 J106 5 04176 CBL DC power to relay board E series DGND Relay Board 039550200 P8 1 Power Supply Triple PS0000029 J1 3 5V Relay Board 039550200 P8 2 Power Supply Triple PS0...

Page 283: ...12 Oct 1999 L AST MOD B of DRIVER 15V 15V 15V 15V 15V 1 2 3 4 5 6 1 2 3 4 SD 10 VREF 16 INV 2 COMP 9 RT 6 CT 7 INV 1 SEN 4 GND 8 SEN 5 OSC 3 E_A 11 E_B 14 C_A 12 C_B 13 VIN 15 OUT 3 GND 2 IN 1 1 4 3 2 8 7 6 5 V E R S I O N T A B L E 016680000 CE MARK VERSION 016680100 NON CE MARK OBSOLETE 016680200 SUB PS 17 SWITCHER FOR LINEAR SUPPLY 016680300 LOW OUTPUT FIXED FREQ 016680400 HI OUTPUT FIXED FREQ ...

Page 284: ...one fidence for reference only for any other purposes is prohibited This document or any information contained in it may not be duplicated without proper authorization T H E R M O E L E C T 01840 B 1 1 14 Jul 1999 L AST MOD B of COOLER_CONTROL 1 2 5 4 6 7 3 1 2 5 4 6 7 3 12 11 8 10 9 12 11 8 10 9 1 2 15 15 15 15 1 2 3 4 5 67 8 1 2 3 4 5 6 7 8 1 2 3 4 5 67 8 3 2 1 11 4 5 6 7 10 9 8 12 13 14 15 15 1...

Page 285: ...3 4 5 6 7 8 J1 HEADER 4X2 15V 15V IOUT IOUT VIN VIN 15 7 9 1 2 16 10 8 VS1 VS1 GND1 VS2 GND2 VS2 VIN VOUT U4 ISO124 VIN JP1 JUMPER2 12V 12V 12V 12V VS 1 0V 2 0V 5 VOUT 6 VOUT 7 SOUT 8 SIN 14 U1 DCP010515 C1 0 47 C2 0 47 C3 0 47 ISO_ 15V ISO_GND ISO_ 15V ISO_ 15V ISO_ 15V R1 4 75K R2 9 76K 3 2 6 1 8 7 4 U2 OPA277 C4 1000PF C5 220PF D1 1N914 ISO_ 15V ISO_ 15V VREF 15 SENSE 12 VRADJ 11 VIN 10 4 VREFI...

Page 286: ... OVR C5 10 16 1 1 2 2 C4 10 16 C1 0 1 R3 20K 1 2 3 4 J1 4 PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 J216 PIN 1 1 2 3 4 5 6 7 8 9 10 J10 CON10THROUGH 1 TP1 DGND 1 TP2 5V 1 TP3 AGND 1 TP4 15V 1 TP5 15V 1 TP6 12RT 1 TP7 12V T General Trace Width Requirements 1 Vcc 5V and I2C VCC should be 15 mil 2 Digitial grounds should be at least 20 mils 3 12V and 12V return should be 30 mils 4 All AC lines AC Li...

Page 287: ...1 2 J18 TYPE k C8 0 1 K TC Connector J TC Connector 1 2 3 4 J17 MICROFIT 4 VDD_TC VEE_TC 3 2 6 1 5 8 7 4 U9 LTC1050 K 7 Vin 2 Gnd 4 J 8 TOUT 3 R 5 U10 LT1025 C12 0 1 R12 249K R10 1K 1 2 J16 TYPE J 1 2 J19 TYPE K C11 0 1 K TC Connector J TC Connector VDD_TC VEE_TC C10 0 1 C14 0 1 R14 676K 1 2 JP6 JUMPER R13 332K 1 2 JP5 JUMPER 3 2 1 8 4 U7A OPA2277 R15 11K R19 10K CCW CCW W W CW CW CW R17 5K 15V 15...

Page 288: ...DN2540B 16 2 1 3 4 5 6 7 8 9 10 RN2 330 D5 YEL D6 YEL D11 GRN D12 GRN D13 GRN D14 GRN D15 GRN VCC 1 2 3 4 5 6 7 8 9 10 J6 CON10 Valve4 Valve5 Valve6 Valve7 12V I2C_Vcc 1 2 3 4 K4 SLD RLY 1 2 3 4 K5 SLD RLY I2C_Vcc T T RELAY3 RELAY4 IO3 IO4 IO10 IO11 IO12 IO13 13 12 14 7 U3F IO14 IO15 AC_Line 1 2 3 4 5 6 J20 MOLEX6 AC_Neutral Aux Relay Connector RELAY3 RELAY4 VLV_ENAB A A K K D16 GRN 3 4 U3B 5 6 U3...

Page 289: ...5 uF ceramic 9 10 8 U6C 74HC32 1 TP56 A 23 B 22 C 21 D 20 G1 18 G2 19 Y0 1 Y1 2 Y2 3 Y3 4 Y4 5 Y5 6 Y6 7 Y7 8 Y8 9 Y9 10 Y10 11 Y11 13 Y12 14 Y13 15 Y14 16 Y15 17 U2 74HC154 4 5 6 U50B 74HC08 12 13 11 U50D 74HC08 9 10 8 U50C 74HC08 1 2 JP1 IDC HEADER C3 0 15 uF ceramic 1 2 3 U51A 74HC08 D 2 CLK 3 Q 5 Q 6 PRE 4 CLR 1 U5A 74HC74 12 13 11 U6D 74HC32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ...

Page 290: ... 5 NC 6 RTS 7 CTS 8 NC 9 J1013 DB9M 2 1 DS2 LED GRN smt 1206 R10 NOT INSTALLED 2 1 DS1 LED RED smt 1206 R111 10k 1 1 TP14 1 TP18 R12 4 9K 5 1 TP15 R13 NOT INSTALLED R14 NOT INSTALLED 1 TP16 1 TP17 15V 15V VCC 12VRET 12V 15V Com1 RS232 A Com2 RS232 B RS485 AUX DC POWER IN 1 2 3 4 5 6 7 8 9 J1010 DB9 FEMALE TX1 CTS1 2 1 DS4 LED GRN smt 1206 2 1 DS3 LED RED smt 1206 RS GND1 RX0 TX0 RTS0 CTS0 RS GND0 ...

Page 291: ...D2 3 D3 4 D4 5 D5 6 D6 7 D7 8 D8 9 CLK 11 OC 1 Q1 19 Q2 18 Q3 17 Q4 16 Q5 15 Q6 14 Q7 13 Q8 12 U30 74HC574 R16 18 7K C17 0 15 uF ceramic 2 3 1 4 11 U36A OP AMP PRECISION QUAD R63 10k 1 R15 40K 2 2 4 4 6 6 8 8 1 1 3 3 5 5 7 7 J19 IDC 8 C18 0 15 uF ceramic 13 12 14 4 11 U35D OP AMP PRECISION QUAD 2 2 4 4 6 6 8 8 1 1 3 3 5 5 7 7 J21 IDC 8 9 10 8 U20C 74HC32 9 10 8 4 11 U36C OP AMP PRECISION QUAD 2 2 ...

Page 292: ...TER D1 2 D2 3 D3 4 D4 5 D5 6 D6 7 D7 8 D8 9 CLK 11 OE 1 Q1 19 Q2 18 Q3 17 Q4 16 Q5 15 Q6 14 Q7 13 Q8 12 U60 74HC574 1 TP54 R43 100 R47 100 7 2 3 4 6 U53 OP AMP PRECISION 1 TP49 1 2 3 4 5 6 7 8 9 10 11 12 J109 MICROFIT 12 R48 200 4 5 8 1 X1 MB100H 4 8MHZ C45 10 uF 35V TANTALUM R45 1M 1 1206 CHIP C46 0 15 uF ceramic GND 40 GND 39 GND 38 GND 37 GND 36 FREQ 35 VCC 34 VCC 12 GND 10 GND 11 GND 13 GND 14...

Page 293: ...0 A1 17 RS 18 U48 MAX382CWN D1 2 S1 3 VS 4 GND 5 S4 6 D4 7 IN4 8 IN3 9 S3 11 IN1 1 IN2 16 D2 15 S2 14 VS 13 VCC 12 D3 10 U49 DG444DY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 J27 MICROFIT 14 XT1 THERMISTER TEMPMUX DACMUX TEMP IOW DAC1 DAC2 DAC3 D 0 7 DAC0V DAC0 DAC1V DAC3V DAC2V SHDN 15V 15V 5VANA VCC VCC 15V 5VANA 15V 1 2 3 4 5 6 7 8 RN21 10Kx4 R34 10K THERMISTER1 THERMISTER2 THERMISTER3 THERMISTER4 THERM...

Page 294: ... 74HC541 16 14 12 10 15 13 11 9 8 7 6 5 4 3 2 1 U13 PS2702 4 16 14 12 10 15 13 11 9 8 7 6 5 4 3 2 1 U12 PS2702 4 D 0 7 DIGIO4 IOR DIGIO0 VCC VCC CONTROL INPUTS EXTERNAL CONTROL IN A EXTERNAL CONTROL IN B EXT_ 5V_OUT EXT_ 5V_OUT L19 L20 L22 FE BEAD L21 L23 L24 L25FE BEAD L26 L28 L29 L27 FE BEAD L30 C35 10000 pF C56 C57 C34 10000 pF C59 10000 pF C61 C62 C58 10000 pF C64 10000 pF C65 C66 C63 10000 pF...

Page 295: ... 74HC574 D1 2 D2 3 D3 4 D4 5 D5 6 D6 7 D7 8 D8 9 CLK 11 OE 1 Q1 19 Q2 18 Q3 17 Q4 16 Q5 15 Q6 14 Q7 13 Q8 12 U24 74HC574 16 14 12 10 15 13 11 9 8 7 6 5 4 3 2 1 U22 PS2702 4 1 2 3 4 5 6 7 8 9 10 11 12 J1017 TERMBLOCK 12 12 13 11 U20D 74HC32 16 14 12 10 15 13 11 9 8 7 6 5 4 3 2 1 U26 PS2702 4 SHDN D 0 7 IOW DIGIO2 DIGIO3 VCC VCC B STATUS OUTPUTS DIGITAL OUTPUTS A STATUS OUTPUTS VCC D6 DIODE SCHOTTKY...

Page 296: ... 4 3 2 1 U19 PS2702 4 R7 2 2K 5 1 4 3 2 5 K3 RELAY SPDT Q1 SO2222 16 14 12 10 15 13 11 9 8 7 6 5 4 3 2 1 U18 PS2702 4 D1 2 D2 3 D3 4 D4 5 D5 6 D6 7 D7 8 D8 9 CLK 11 OE 1 Q1 19 Q2 18 Q3 17 Q4 16 Q5 15 Q6 14 Q7 13 Q8 12 U17 74HC574 1 2 3 4 5 6 7 8 9 10 11 12 13 14 J1008 TERMBLOCK 14 16 14 12 10 15 13 11 9 8 7 6 5 4 3 2 1 U16 PS2702 4 SHDN DIGIO0 D 0 7 IOW DIGIO4 VCC VCC 12V 12V 12V 12V 12VRET DIGITA...

Page 297: ... R18 10K FSV 12V_REF LED THERMISTOR R23 4 99K PMT TEMPERATURE FEEDBACK TO TEC BOARD PMT_TEMP OPTIC_TEST 1 2 3 4 5 6 7 8 J6 MICROFIT 8 5V_SYS TP16 TP11 TP15 TP14 TP13 TP20 TP21 TP22 TP19 TP25 TP17 TP18 ELEC TEST OPTIC TEST PREAMP RNG BIT2 PREAMP RNG BIT1 PMTTEMP HVPS VOLTAGE PMT SIGNAL HVPS PMT_TEMP OPTIC_TEST 1 2 3 4 5 6 7 8 9 J3 INLINE 9 RA 15V HVPS THERMISTOR LED PREAMP1 100E 200E PMT PREAMP PCA...

Page 298: ...44DY 15V 15V C4 0 001 uF 5V_SYS ETEST R43 10K TP6 VREF R19 10K POT 1 2 3 ELECT TEST PREAMP1 PREAMP2 PREAMP1 PREAMP2 ETEST ETEST_SIGNAL ETEST_SIGNAL ETEST 2 4 U17 74AHC1GU04 2 4 U5 74AHC1GU04 ETEST HIGAIN R36 250K C3 0 01 uF 5 6 7 4 8 U2B LF353 OPAMP 15V C48 0 1 uF C47 0 68 uF 15V HIGAIN VPMT R5 N I SHORTED FB 1 AGND 2 V 3 DIV RATIO 4 C OSC 5 V 6 OUT 7 BUFOUT 8 U11 LTC1062CN8 12V_REF 2 5V C9 3900 p...

Page 299: ...6 2 5 S1 1 4 3 6 2 5 S2 5V_LOCAL 15V TP4 TP10 5V_LOCAL VREF GND 6 Vcc 1 Iout 8 D7 9 Vrf 3 D6 10 D5 11 Vrf 2 D4 12 D3 13 D2 14 COMP 4 D1 15 D0 16 Vee 7 U6 DAC0808 1 1 2 4 8 2 4 8 HVPS D6 11DQ05 D3 6 2V ZENER C34 10uF 25V A 1 K 2 D7 16V HIGH VOLTAGE SUPPLY 3 2 1 VR1 LM336Z 2 5 R24 2k 15V 2 5V TP12 TP5 C42 0 68 uF C14 10uF 25V 15V 5 6 7 4 8 U9B LF535 C 10 1 2 3 4 6 7 8 9 5 RN1 100Kx8 IN 1 ON OFF 3 OU...

Page 300: ...SP_PWR TP7 DISP_RET TP1 GND TP8 BUSY DISP_RET 5_DISP VCC DISP_BUSY DISP_PWR C2 1uF C13 10uF C3 1uF C8 220pF C9 220pF 5_DISP C4 1uF C14 100uF DISP_RET C10 220pF U1 C11 220pF C12 220pF DISP_RET C5 1uF U2 1 2 JP5 DISP_PWR_OVR DISP_PWR_EN must be high for display to be powered KBD_A0 KBD_A1 KBD_A2 DISP_DA_A0 DISP_DA_A1 DISP_DA_A2 DISP_CN_A0 DISP_CN_A1 DISP_CN_A2 SCL SDA SCL SDA SCL SDA SPR_I O_1 SPR_I...

Page 301: ...duplicated without proper authorization PCA SCH PRESS FLOW 04354 A 1 1 3 Jun 2002 LAST MOD B of R2 1 1K S1 ASCX PRESSURE SENSOR S2 ASCX PRESSURE SENSOR S3 FLOW SENSOR TP5 S2_OUT TP4 S1_OUT TP2 10V_REF TP1 GND TP3 S3_OUT VR2 LM4040CIZ VR1 LM4040CIZ R1 499 J1 MINIFIT6 C1 1 0UF C2 1 0UF NOTE THIS SCHEMATIC APPLIES TO THE FOLLOWING PCA S PCA S1 PRESSURE S2 PRESSURE S3 FLOW 04003 0100 INSTALLED NOT INS...

Page 302: ...RQ2 11 CHIPSEL 7 ELCS 2 SD0 65 SD1 66 SD2 67 SD3 68 SD4 71 SD5 72 SD6 73 SD7 74 SD08 27 SD09 26 SD10 25 SD11 24 SD12 21 SD13 20 SD14 19 SD15 18 SA0 37 SA1 38 SA2 39 SA3 40 SA4 41 SA5 42 SA6 43 SA7 44 SA8 45 SA9 46 SA10 47 SA11 48 SA12 50 SA13 51 SA14 52 SA15 53 SA17 58 SA16 54 SA18 59 SA19 60 DI 79 DI 80 CI 81 CI 82 DO 83 DO 84 TXD 87 TXD 88 RXD 91 RXD 92 RES 93 BSTATUS HC1 78 5V Y102 20 0 MHz C10...

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