Suzuki 2005 DL650K5, Service Manual

Page: 114 / 701

3-60 ENGINE
Inspection and cleaning
• Check the oil jets for clogging.
• If they are clogged, clean their oil passage with a proper wire
and compressed air.
1
Piston cooling oil jet (#13)
2
Oil jet (#14) (For transmission)
3
Oil jet (#14) (For each cylinder head)
Installation
• Fit the new O-rings to each oil jets.
#
NOTE:
* Apply grease to the O-rings when installing the oil jets.
* Apply engine oil to the oil jet holes on the crankcase.
• Install the piston cooling oil jets
1
to the left and right crank-
case halves.
• Apply a small quantity of THREAD LOCK to the bolts and
tighten them to the specified torque.
%
99000-32050: THREAD LOCK “1342”
$
Piston cooling oil jet bolt: 10 N·m (1.0 kgf-m, 7.0 lb-ft)
• Push the oil jet into the left crankcase half until it stops.
• Tighten the oil gallery plug
2
to the specified torque.
$
Oil gallery plug (M8): 18 N·m (1.8 kgf-m, 13.0 lb-ft)
GEARSHIFT ARM STOPPER
• When installing the gearshift arm stopper bolt
1
, apply a
small quantity of THREAD LOCK to its thread and tighten it to
the specified torque.
,
99000-32030: THREAD LOCK SUPER “1303”
$
Gearshift arm stopper bolt: 19 N·m (1.9 kgf-m, 13.5 lb-ft)
Use the new O-rings to prevent oil leakage.
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