Suzuki 2005 DL650K5, Service Manual

Page: 154 / 701

3-100 ENGINE
• The other arrow mark “2” on the exhaust camshaft sprocket
should now be pointing straight up. Starting from the roller pin
that is directly above the arrow mark “2” count out 16 roller
pins (from the exhaust camshaft side going towards the intake
camshaft side). Engage the 16 roller pin
D
on the cam chain
with the arrow mark “3” on the intake sprocket. (
!
3-100)
NOTE:
The cam chain should now be on all three sprockets. Be careful
not to move the crankshaft until the camshaft journal holders
and cam chain tension adjuster is secured.
No.1 (FRONT) CYLINDER HEAD
• Install the dowel pins
1
.
• Apply engine oil to the camshaft journal holders.
• Install the camshaft journal holders, intake and exhaust.
• Fasten the camshaft journal holders evenly by tightening the
crankshaft journal holder bolts sequentially and diagonally.
NOTE:
* Align the flange
E
of the camshafts with the groove
F
of the
camshaft journal holders.
* Damage to head or camshaft journal holder thrust surfaces
may result if the camshaft journal holders are not drawn down
evenly.
* Each camshaft journal holder is identified with a cast-on letters
G
.
“3” “3”
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
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