CHASSIS 7-65
BRAKE DISC INSPECTION
Visually check the brake disc for damage or cracks.
Measure the thickness with a micrometer.
Replace the disc if the thickness is less than the service limit or if
damage is found.
%
Front disc thickness: Service Limit: 4.5 mm (0.18 in)
$
09900-20205: Micrometer (0 – 25 mm)
Measure the runout with a dial gauge.
Replace the disc if the runout exceeds the service limit.
%
Front disc runout: Service Limit: 0.30 mm (0.012 in)
$
09900-20607: Dial gauge (1/100 mm)
09900-20701: Magnetic stand
* Brake disc removal (
"
7-10)
* Brake disc installation (
"
7-14)
MASTER CYLINDER REMOVAL AND DISAS-
SEMBLY
• Remove the rear view mirror and brake lever cover.
• Drain the brake fluid. (
"
7-60)
• Disconnect the front brake switch coupler
1
.
• Place a rag underneath the union bolt on the master cylinder
to catch any spilt brake fluid. Remove the brake hose union
bolt and disconnect the brake hose.
#
• Remove the master cylinder
2
.
Immediately and completely wipe off any brake fluid
contacting any part of the motorcycle. The fluid reacts
chemically with paint, plastics and rubber materials,
etc. and will damage them severely.
PartShark.com
877-999-5686
Summary of Contents for 2005 DL650K5
Page 22: ...P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6...
Page 51: ...PERIODIC MAINTENANCE 2 29 P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6...
Page 54: ...P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6...
Page 249: ...P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6...
Page 275: ...COOLING AND LUBRICATION SYSTEM 6 25 REAR CYLINDER P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6...
Page 460: ...P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6...
Page 472: ...P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6...