Suzuki 2005 DL650K5, Service Manual, Page: 77 / 701

ENGINE 3-23
• Remove the cylinder head gasket
5
, dowel pins
6
and cam
chain guide
7
.
FRONT CYLINDER
• Remove the cylinder nuts
1
.
• Remove the cylinder
2
.
• Remove the cylinder base gasket
3
and dowel pins
4
.
NOTE:
Make sure that the oil jet is inserted in the crankcase.
FRONT PISTON
• Place a clean rag over the cylinder base so as not to drop the
piston pin circlip into the crankcase.
• Remove the piston pin circlip
1
.
• Remove the piston
2
by driving out the piston pin.
NOTE:
Scribe the cylinder number on the head of the piston.
REAR CAMSHAFTS
• Rotate the generator 360 degrees (1 turn) counterclockwise
and align the “

F” line
A
on the generator rotor with the index
mark
B
of the valve timing inspection hole.
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