Suzuki 2005 DL650K5, Service Manual, Page: 155 / 701

ENGINE 3-101
• Tighten the camshaft journal holder bolts to the specified
torque.
$
Camshaft journal holder bolt: 10 N·m (1.0 kgf-m, 7.0 lb-ft)
#
• Recheck the front camshaft positions, intake and exhaust.
Cam chain tension adjuster
• With the spring holder bolt and spring removed from the cam
chain tension adjuster, release locking of the ratchet mecha-
nism
1
and push the push rod
2
all the way in.
• Install the gasket and oil jet.
• Install the cam chain tension adjuster
3
with “UP” mark faced
to the top of cylinder head.
• Tighten the cam chain tension adjuster mounting bolts to the
specified torque.
#
$
Cam chain tension adjuster mounting bolt:
10 N·m (1.0 kgf-m 7.0 lb-ft)
• Install the spring
4
, gasket
5
and spring holder bolt
6
.
#
• Tighten the cam chain tension adjuster cap bolt to the speci-
fied torque.
$
Cam chain tension adjuster cap bolt:
23 N·m (2.3 kgf-m, 16.5 lb-ft)
#
The camshaft journal holder bolts are made of a spe-
cial material and much superior in strength, compared
with other types of high strength bolts.
Take special care not to use other types of bolts
instead of these special bolts. To identify these bolts,
each of them has a figure “9” on its head.
Use the new gasket to prevent oil leakage.
Use the new gasket to prevent oil leakage.
After installing the cam chain tension adjuster, check
to be sure that the adjuster work properly by checking
the slack of cam chain.
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