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Suspa ELS3-500S-BTU-Q-HeavyDuty, Installation Instructions Manual

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Suspa ELS3-500S-BTU-Q-HeavyDuty Installation Instructions Manual Download Page 64

 

Service and Maintenance 

 

SUSPA ELS3 HeavyDuty - Installation Instruction 

 

Page 64 

8

 

Service and Maintenance 

8.1

 

General 

 

Observe and follow the general accident prevention guidelines. 

 

Carry out prescribed adjustment, maintenance, and upkeep work according to schedule. 

 

Replace defective components as quickly as possible. 

 

Only use tools that are in perfect condition. 

 

Keep suitable containers ready for small parts that may have to be disassembled. 

 

Only use original spare parts approved by the manufacturer. 

 

Tighten screw connections that have been loosened after doing maintenance and service 
work. 

 

Reattach disassembled protective devices before the first re-commissioning. Make sure that 
the protective equipment is functioning properly. 

 

Perform a functional test (test run) after maintenance or repair work. 

 

Check the proper function of all safety and protective devices. 

 

Remove any used tools, screws, aids or other objects from the operational area of the Height 
Adjustment System including the HeavyDuty subframe. 

 

 

Summary of Contents for ELS3-500S-BTU-Q-HeavyDuty

Page 1: ...ry other partly completed machinery equipment or to be joined with another framework so as to form a complete machine as specified under the Machinery Directive The machine should be put into operatio...

Page 2: ...documents have been read and understood These installation instructions must be kept in a well known and easily accessible location and read in case of any doubt The manufacturer is not liable for inj...

Page 3: ...ion 17 4 1 Technical Specifications 17 4 2 Design and Function of the Height Adjustment System Including the HeavyDuty Subframes 20 5 Transport 23 5 1 Safety Instructions for Transport 23 5 2 Transpor...

Page 4: ...dications 59 7 6 1 Fault and Operational Messages 60 7 6 1 1 Manual Switch Error Messages 60 7 6 1 2 Important Display Codes and their Meanings 60 7 6 2 Troubleshooting 61 7 6 2 1 Malfunctions in the...

Page 5: ...2 Signal Words and Signal Colors The following signal words are based on DIN EN 82079 1 and ANSI Z 535 4 and are used in this documentation The safety colors have been adopted from the standard ISO 3...

Page 6: ...allation instructions and require particular attention depending on the signal word and symbol combination Symbol Use Explanation Note Important information for understanding the device or for optimiz...

Page 7: ...SCT4 controller including power cord 1 x 098 10087 manual switch UBM F02 or 098 10088 manual switch UBS 6 LCD Table 4 Components SUSPA ELS3 500 HeavyDuty system 2 leg Height Adjustment System 4 leg H...

Page 8: ...ies kit HD 2 leg table 153 11965 EAT3 HD 1800 002 01 S 1800 mm 1 x 153 11881 Cross beam set HD 2 leg 180 1 x 153 11925 Frame set HD 2 leg 1 x 197 10172 Accessories kit HD 2 leg table 153 11966 EAT3 HD...

Page 9: ...EAT3 HD 1800 004 01 S 1800 mm 1 x 153 11880 Cross beam set HD 4 leg 180 1 x 153 11926 Frame set HD 4 leg 1 x 197 10173 Accessories kit HD 4 leg table 153 11969 EAT3 HD 2000 004 01 S 2000 mm 1 x 153 11...

Page 10: ...e HeavyDuty subframes is considered to be usage not in the manner intended and thus improper In this case the safety and protective functions of the Height Adjustment System may be impaired SUSPA GmbH...

Page 11: ...ystem including the HeavyDuty subframes as well as any add ons or conversions without prior consultation with the company SUSPA GmbH Operating the entire Height Adjustment System contrary to specifica...

Page 12: ...ns should familiarize the user with the handling of the components and instruct the user in the details associated with function and maintenance The installation instructions must be made accessible t...

Page 13: ...System personnel with varied competences may come into contact with the Height Adjustment System including the HeavyDuty subframes Tasks Operating personnel Specialized personnel Maintenance personnel...

Page 14: ...t standards Maintenance personnel Maintenance personnel are persons with adequate technical training knowledge and experience who are familiar with and know how to avoid mechanically or electrically i...

Page 15: ...er third parties or to the component use the component only for intended purpose and in perfect operating condition in terms of safety The operator of the component or the persons assigned by the same...

Page 16: ...s the controller or on the manual switch Take the residual risk into consideration with the construction and while preparing the operating instructions of the final product 3 3 Safety Equipment The co...

Page 17: ...ilizer 4 x M8 Controller Input voltage 230 V 50 Hz 2 7 A Output rating 28 VDC 340 VA at 10 ED 1 min one at 25 C Standby use 4 W Standard 0 4 W Optional Protection class II Protective insulation Perfor...

Page 18: ...ion Page 18 Figure 1 2 leg HeavyDuty subframe Figure 2 4 leg HeavyDuty subframe Foot base with leveling feet Lifting element Column Top frame Fixing plate Cross beams S E Lifting element Column Top fr...

Page 19: ...ngths 1600 mm 1800 mm 2000 mm for tabletop depths 700 800 mm Max permissible load 200 kg 2 leg or 400 kg 4 leg Accessories Screws spacer elements washers For lifting elements columns Type ELS3 500S BT...

Page 20: ...ht Adjustment System is optimized for OEM or retrofit applications and consists of three important subsystems Electrical lifting element Electrical controller Manual switch HeavyDuty subframes 2 leg a...

Page 21: ...ion Page 21 Figure 7 2 leg HeavyDuty subframe Figure 8 4 leg HeavyDuty subframe Foot base with leveling feet Lifting element Column Top frame Fixing plate Cross beams S E Lifting element Column Top fr...

Page 22: ...rs with pulse width modulation PWM 15 kHz 0 100 The controller is used to activate the raising and lowering of the lifting elements of the Height Adjustment System As soon as the operator presses the...

Page 23: ...ps over which loads are moved Remove obstacles and stumbling points CAUTION Damage caused by improper transport Transport with extended lifting elements may result in risk of damage to property or per...

Page 24: ...tely suspend the operation of the product if you notice that the motor cable or power cord are damaged and replace the damaged components without delay Never attempt to repair damaged motor cables or...

Page 25: ...non heating appliance 1 x Manual switch Table 12 Scope of supply for a 2 leg Height Adjustment System 2 leg HeavyDuty subframe Subframe length 153 11964 EAT3 HD 1600 002 01 S 1600 mm 1 x 153 11873 Cr...

Page 26: ...3 11967 EAT3 HD 1600 004 01 S 1600 mm 1 x 153 11871 Cross beam set HD 4 leg 160 1 x 153 11926 Frame set HD 4 leg 1 x 197 10173 Accessories kit HD 4 leg table 153 11968 EAT3 HD 1800 004 01 S 1800 mm 1...

Page 27: ...o not expose the components of the Height Adjustment System including the HeavyDuty subframe to any vibrations and or shock loads Do not use the controller near the equipment that generates strong ele...

Page 28: ...Height Adjustment System including the HeavyDuty subframe 6 3 1 Installation in General CAUTION Electrical components lifting elements electrical controllers manual switches should be connected or dis...

Page 29: ...Height Adjustment System including the HeavyDuty subframe works properly only if it has been put into operation properly and individual components are controlled correctly First check whether the indi...

Page 30: ...tallation Instruction Page 30 6 3 2 Mounting the Lifting Elements Including the HeavyDuty Subframe Remove the protective packaging in which the lifting elements and the components of the HeavyDuty sub...

Page 31: ...c 130 mm Accessories kit for HD 4 leg table 4x Leveling foot 16x Screw M8x50 16x Washer 8 4x15 24x Sleeve 24x Screw M6x25 8x Screw M6x10 12x Cover plugs 15x Rear wall screw 5 0x60mm 2x Pan Head screw...

Page 32: ...2 leg system For the assembly of the top frame the cross beams E and S are placed on the floor as illustrated in Figure 11 In the next step the fixing plates are hooked into the two cross beams E The...

Page 33: ...The two cross beams S are fastened with the sleeves 12 pieces and the screws M6x25 12 pieces to the lifting elements are described in Figure 12 Check the mounting screws of the lifting elements in or...

Page 34: ...with the M8x50 screws and M8 washers supplied to the lifting elements Use a size 6 Allen wrench to fit the screws Check the mounting screws of the foot bases in order to ensure that they are fastened...

Page 35: ...ly Mounting the cover plugs Figure 16 Mounting the cover plugs of the 2 leg system After the complete installation of the lifting elements including the lower subframe the cover plugs are mounted in t...

Page 36: ...3 5 Overall Installation IMPORTANT The ELS3 HeavyDuty Height Adjustment System can be supplied in different versions The supply variants contain 1 to 8 lifting elements There is a different controller...

Page 37: ...bframes Optional Mounting the extension set HD The extension set HD enables connection of commercially available extension elements e g aluminum profiles holding rails trays perforated tabletops to th...

Page 38: ...ovided by the customer the 2 leg system is placed with the HeavyDuty subframe on the tabletop not included in the scope of supply by SUSPA The system can be mounted on the tabletop with the help of th...

Page 39: ...me of the 4 leg system For the assembly of the top frame the cross beams E and S are placed on the floor as illustrated in Figure 16 In the next step the fixing plates are hooked into the two cross be...

Page 40: ...e cross beams S and one cross beam E are fastened with the sleeves 24 pieces and the screws M6x25 24 pieces to the lifting elements as described in Figure 18 Check the mounting screws of the lifting e...

Page 41: ...es of the 4 leg system Place the foot base on the lifting elements and fasten these with the M8x50 screws and M8 washers supplied to the lifting elements Use a size 6 Allen wrench to fit the screws Ch...

Page 42: ...rame use only the screws and fastening elements that are included in the scope of supply Mounting the cover plugs Figure 27 Mounting the cover plugs of the 4 leg system After the complete assembly of...

Page 43: ...nt versions The supply variants contain 1 to 8 lifting elements There is a different controller variant depending on the supply variant The correct variant of the controller can be supplied only if yo...

Page 44: ...ilable extension elements e g aluminum profiles holding rails trays perforated tabletops to the rear side on the frame of the ELS3 HeavyDuty subframe Figure 31 Extension set of the HD 4 leg system In...

Page 45: ...uty subframe on the tabletop not included in the scope of supply by SUSPA The system can be mounted on the tabletop with the help of the screws supplied along with the remaining items in the scope of...

Page 46: ...ews at an appropriate position to the work surface When attaching insert metal washers between the screws and the electrical controller to prevent damage to the controller housing Figure 33 Mounting t...

Page 47: ...tions exposed to direct incidence of sunlight at or near easily inflammable materials or near high frequency equipment e g transmitters radiation equipment or similar devices Make sure that connecting...

Page 48: ...roller Or place the controller in the cable tray supplied if it not possible to mount it on the tabletop In this way you avoid malfunctions caused by loose plug in connections or undesirable noise dev...

Page 49: ...sure sufficient cable length for the electrical controller when positioning the manual switch Mount the manual switch with two screws to the work surface When attaching insert metal washers between th...

Page 50: ...Installation SUSPA ELS3 HeavyDuty Installation Instruction Page 50 Figure 39 Mounting of the programmable manual switch UBS 6 LCD Figure 40 Dimensions of the programmable manual switch UBS 6 LCD...

Page 51: ...Terminal No 6 IMPORTANT The ELS3 HeavyDuty Height Adjustment System can be supplied in different versions The supply variants contain 1 to 8 lifting elements There is a different controller variant de...

Page 52: ...ke sure that the electrical lines of each lifting element of the work surface can be laid without putting them under mechanical tension by maintaining the permissible bending radius of 57 mm single an...

Page 53: ...d distribution when using several lifting elements Figure 43 Adjusting the work surface with a spirit level By partially unscrewing the leveling feet from the foot base adjust the individual leveling...

Page 54: ...in order to ensure that the work surface remains leveled during operation IMPORTANT You can identify whether the table system is adequately leveled and all leveling feet make contact with the floor i...

Page 55: ...7 2 Tests Prior to Switching the Machine On Check all electrical and mechanical connections Check whether there are damages to electrical wires which may have occurred during unpacking or installing...

Page 56: ...he system is two minutes The limited duty cycle of 10 is stored as a security measure in the electrical controller system CAUTION Danger due to thermal energy The motor housing may become hot if the o...

Page 57: ...Switch 7 4 1 1 Simple Manual Switch UBM F 2 p Symbol Function Up Press the Up button until the work surface has reached the desired height or the maximum height Down Press the Down button until the wo...

Page 58: ...reset drive with a signal tone Key M Memory button for storing the memory positions Optionally you can also change the upper and lower lifting limits via the setting mode Keys 1 2 and 3 Up to three me...

Page 59: ...oved with the two direction buttons on the manual switch IMPORTANT If the Height Adjustment System does not function immediately disconnect power from the unit and contact the authorized dealer IMPORT...

Page 60: ...rences of the lifting elements is too large Table 20 Error and status codes 7 6 1 2 Important Display Codes and their Meanings Compulsory reset The Height Adjustment System is not properly initialized...

Page 61: ...ual switches motors or power plugs are not correctly connected to the controller Indicator Diverse symptoms Solution Check the correct connection of the components make sure that all connectors are fi...

Page 62: ...switched on Replace the manual switch in order to ensure that the manual switch is not defective If the error persists continue with step 2 2 The controller is not working but no acoustic signal is h...

Page 63: ...7 6 2 1 Malfunctions in the Cycle Procedure Operation is interrupted The type of malfunction is displayed on the manual switch The fault must be rectified Please contact the professional personnel whe...

Page 64: ...arts that may have to be disassembled Only use original spare parts approved by the manufacturer Tighten screw connections that have been loosened after doing maintenance and service work Reattach dis...

Page 65: ...d detergent and a damp cloth Liquid entry of any kind must be strictly avoided Do not use any corrosive detergents or high pressure washing systems to clean the components of the Height Adjustment Sys...

Page 66: ...with the ground IMPORTANT One indicator of a uniform load distribution is that all the lifting elements in the area of drive units motor cable outlet have the same temperature 8 3 2 Contamination No...

Page 67: ...national regulations Dispose of cardboard packaging protective packaging made of plastics and preserving agents separately and professionally The users are obliged to return the old equipment to a ret...

Page 68: ...oup 13 Table 9 Technical Specifications 17 Table 10 HeavyDuty subframe technical specifications 19 Table 11 Technical specifications of extension foot Base 19 Table 12 Scope of supply for a 2 leg Heig...

Page 69: ...ked into the cross beams S 35 Figure 18 Connection set of the HD 2 leg system 36 Figure 19 Connection set of the HD 2 leg system connected subframes 37 Figure 20 Extension set of the HD 2 leg system 3...

Page 70: ...49 Figure 38 Dimensions of the simple manual switch UBM F 2 p 49 Figure 39 Mounting of the programmable manual switch UBS 6 LCD 50 Figure 40 Dimensions of the programmable manual switch UBS 6 LCD 50 F...

Page 71: ...including subframe 1 DIN EN ISO 12100 2011 Safety of machinery Risk assessment and risk reduction 2 DIN EN ISO 13849 1 2008 Safety of Machinery Safety related components of control systems Part 1 Gen...

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