Still R 07-25 Original Instructions Manual Download

Page: 195 / 246

Maintenance

Servicing

127-95c

127-95d

Special removal tool

With large wheels, tyres should be changed

using a trolley jack (1) or a tool (2) and a crane

and/or a lifting device.

CAUTION

Risk of truck damage when working without aids!
The wheels are heavy.
– Work cautiously on removal.

172780 EN - 06/2017

185

Summary of Contents for R 07-25

Page 1: ...Original instructions Platform tractors and tow tractors R 07 25 R 08 20 0736 0737 0809 0810 172780 EN 06 2017 ...

Page 2: ......

Page 3: ...panies of industrial trucks is also available This guide provides information for handling industrial trucks Information on how to select suitable industrial trucks for a particular area of application Prerequisites for the safe operation of industrial trucks Information on the use of industrial trucks Information on transport initial commis sioning and storage of industrial trucks Internet addres...

Page 4: ......

Page 5: ...dmissible use 11 Parking in temperatures below 10 C 11 Place of use 11 Residual risk 12 Residual dangers residual risks 12 Danger to employees 13 Overview of hazards and countermeasures 14 Special risks associated with using the truck and attachments 17 3 Safety Deﬁnition of responsible persons 20 Driver 20 Operating company 21 Specialist 21 Basic principles for safe operation 22 Tyres 22 Non orig...

Page 6: ...m version 40 Tow tractor version 41 Operating and display elements 42 View of the driver s compartment 42 Display unit 43 Switch panel 44 Labelling points 45 Data plates and adhesive labels 45 Identiﬁcation plate 46 Equipment 47 Standard equipment and variants 47 5 Operation Checks and tasks to be carried out prior to commissioning 50 Visual inspections 50 Before beginning your shift 52 Checking t...

Page 7: ...on the truck with the key switch 73 Stopping the truck with the service brake 74 Switching on the truck with the driver code 75 Operating the horn 76 Running the truck in 77 Selecting the drive programme 77 Starting drive mode 78 Accelerating the truck 79 Applying the parking brake 79 Driving the truck in reverse 80 Parking and switching off the truck 81 Battery 82 Providing access to maintenance ...

Page 8: ...the interlock 113 Display unit screen 113 Warning display for brake ﬂuid 114 Maximum speed warning indicator 114 Trailer and load 115 Towing guidelines 115 Loading a platform 116 Loading trailers 116 Towing trailers 117 Operating the manual coupling 118 Actuating reverse inching variant 121 Opening and closing the side panel 122 Operating the automatic coupling 128 Operating the remotely unlockabl...

Page 9: ...wearing parts 158 Inspection and maintenance data 159 Recommended lubricants 160 Cleaning 160 Preparing the truck for cleaning 160 Cleaning the truck 161 Providing access to maintenance points 165 Providing access to maintenance points 165 Servicing 174 Fuses 174 Check the braking system 176 Checking the suspension shock absorbers 177 Changing the brake ﬂuid 177 Checking the steering ﬂuid level 17...

Page 10: ...king the battery acid level and speciﬁc gravity 196 Checking the condition and safety of the electrical connections and cables 197 Maintenance intervals 198 Routine inspection and maintenance 198 Maintenance instructions 199 Maintenance 50 hours 200 Maintenance 1000 hours year 201 Maintenance 2000 hours every 2 years 203 Maintenance 5000 hours every 3 years 205 7 Technical data Battery data 208 Wh...

Page 11: ...1 Foreword ...

Page 12: ...e operating instructions provide the necessary information to do this Read and observe the information provided before commissioning the truck This will prevent accidents and ensure that the warranty remains valid CE Symbol CE labelling The manufacturer uses CE labelling to indi cate that the truck complies with the standards and regulations valid at the time of marketing This is conﬁrmed by the i...

Page 13: ... Production number Year of manufacture Please quote the production number during all technical enquiries Operating instructions are provided with every truck These instructions must be stored carefully and must be available to the driver and operating company at any time If the operating instructions are lost the op erating company must obtain a replacement from the manufacturer immediately The op...

Page 14: ...1 Foreword Information about the documentation have found any faults please contact your service centre 4 172780 EN 06 2017 ...

Page 15: ...ndicates hazards that may result in bodily injury or death and or severe product damage WARNING Indicates hazards that may result in bodily injury and or severe product damage CAUTION Indicates hazards that may result in damage to or destruction of the product ENVIRONMENT NOTE Indicates hazards that may be harmful to the environment NOTE Identiﬁes technical information requiring special attention ...

Page 16: ...ip your partner STILL GmbH Berzeliusstr 10 22113 Hamburg Germany Copyright and trademark rights These instructions must not be reproduced translated or made accessible to third par ties including as excerpts except with the express written approval of the manufacturer Explanation of the cross references Cross references refer to the respective chapter Example Refer to a chapter See chapter entitle...

Page 17: ...ruck consists of different materials Replaced components or batteries must be disposed of treated or recycled in accordance with the regional or national regulations of the country of use NOTE Observe the battery manufacturer documen tation when disposing of batteries ENVIRONMENT NOTE We recommend working with a waste mana gement company for disposal purposes 172780 EN 06 2017 7 ...

Page 18: ...1 Foreword Environmental considerations 8 172780 EN 06 2017 ...

Page 19: ...2 Introduction ...

Page 20: ...glect abuse alterations incorrect maintenance or repairs and applica tions not authorised by the manufacturer Should you want to use the truck for applica tions not covered in these operating instruc tions please contact your local distributor No modiﬁcations or conversions may be made or additional equipment ﬁtted to your tractor without prior permission of the manufacturer For attachments the op...

Page 21: ...an extended period the batteries will cool down The electrolyte may freeze and damage the batteries Do not operate the truck in such instances When the ambient temperature is below 10 C only park the truck for short periods of time Place of use The truck can be used both outside and in buildings Operation on public roads is only permitted if the StVZO German Road Trafﬁc Licensing Regulations equip...

Page 22: ...nsible per sons must provide sufﬁcient ﬁre protection in the area surrounding the truck in accordance with its use Depending on the application additional ﬁre protection must be provided on the truck If in doubt contact the relevant au thorities Residual risk Residual dangers residual risks Despite careful working and compliance with standards and regulations the possibility of other risks occurri...

Page 23: ... observe the safety regulations Unrepaired damage defective and worn components Insufﬁcient maintenance and testing Use of incorrect consumables Exceeding test intervals The manufacturer will not be held responsible for accidents involving the truck caused by the failure of the operating company to comply with these regulations either intentionally or due to lack of care Danger to employees In acc...

Page 24: ...ee chapter Overview of hazards and counter measures which provides help on complying with this regulation The overview speciﬁes the main hazards that are the most frequent cause of accidents in the event of non compli ance If other major operational hazards are involved they must also be taken into consid eration The conditions of use for trucks are broadly similar in many plants so the hazards ca...

Page 25: ...3 driver s licence Usage by unauthorised persons Access with key only for authorised persons O Tow tractor not safe for operation Periodic inspection and rectiﬁcation of defects O BetrSichVO Workplace Safety Ordinance Impaired visibility due to load Application planning O BetrSichVO Workplace Safety Ordinance Assessment of diesel exhaust gases O TRGS 554 Technical Regulations for Hazardous Substan...

Page 26: ...s O VDE German Electrical Engineering Association regulation 0510 In particular Ensure adequate ventilation Insulation value within permissible range When using battery chargers Observe BetrSichVO Workplace Safety Ordinance BGR employers liability insurance association regulation 104 and operating instructions O BetrSichVO Workplace Safety Ordinance and BGR employers liability insurance associatio...

Page 27: ...Employee training O BetrSichVO Workplace Safety Ordinance Special risks associated with using the truck and attachments Approval from the manufacturer and attach ment manufacturer must be obtained each time the truck is used in a manner that falls outside the scope of normal use and in cases where the driver is not certain that he can use the truck correctly and without the risk of acci dents 1727...

Page 28: ...2 Introduction Residual risk 18 172780 EN 06 2017 ...

Page 29: ...3 Safety ...

Page 30: ...e with BGG General Employers Liability Insurance Asso ciation Act 925 Observe the national regula tions for your country Driver rights duties and rules of be haviour The driver must be trained in his rights and duties The driver must be granted the required rights The driver must wear protective equipment protection suit safety footwear safety helmet industrial goggles and gloves that are appropri...

Page 31: ...ting company must ensure that the integrated attachment is only used for its intended purpose and in compliance with the safety regulations in these operating instructions The operating company must ensure that all users read and understand the safety information The operating company is responsible for the scheduling and correct performance of regular safety checks The operating company is the na...

Page 32: ... carrying out similar tests Moreover this person must be aware of the latest technological developments regarding the industrial truck to be tested and the risk being assessed Basic principles for safe operation Tyres DANGER Risk of accident if different tyres are used Different tyres adversely affect the track behaviour and the stability of the truck Only ﬁt one type of tyre onto the truck e g on...

Page 33: ...original parts The manufacturer accepts no liability for any da mage caused by the installation and or use of non original parts and accessories without appro val Gas spring and accumulator WARNING Danger of serious injury due to high gas spring pressure For ease of operation various functions on the truck can be supported by gas springs Gas springs are complex components that are subject to high ...

Page 34: ...and stability of the truck which in turn can cause accidents You should therefore contact your service centre beforehand Changes that will adversely affect stability load capacity safety systems etc must not be made without the manufacturer s approval The truck may only be converted with the writ ten approval of the manufacturer Approval from the relevant authority must be obtained where applicabl...

Page 35: ...d modiﬁed if required The modiﬁcation must be designed checked and implemented by a design ofﬁce that specialises in industrial trucks in accordance with the standards and directives valid at the time the modiﬁcation is made Decal information with the following data must be permanently afﬁxed to the truck so that it is clearly visible Type of modiﬁcation Date of modiﬁcation Name and address of the...

Page 36: ...ocumented Safety tests Periodic safety inspection of the industrial truck Periodic safety inspections and safety inspections after unusual incidents The operating company must ensure that the industrial truck is checked by a specialist at least once a year or following unusual incidents As part of this inspection a complete check of the technical condition of the industrial truck must be performed...

Page 37: ...N 43539 VDE 0117 and VDE 0510 must be conducted at least once a year as part of the FEM testing The insulation testing results must be at least the test values given in the following two tables For insulation testing contact the autho rised service centre The exact procedure for this insulation testing is described in the workshop manual for this truck NOTE The truck s electrical system and drive ...

Page 38: ...nsumables DANGER Risk of death or injury or damage to the environ ment due to disregard of safety regulations Always observe safety regulations when hand ling consumables Refer to the maintenance data table for the permissible consumables that are necessary for operation see the chapter Recommended lubricants Battery Battery acid WARNING Battery acid contains dissolved sulphuric acid This is toxic...

Page 39: ...k medical advice immediately Immediately rinse away any spilled battery acid with plenty of water Follow the statutory regulations ENVIRONMENT NOTE Dispose of used battery acid in line with regulations Flammable gases DANGER Risk of explosion due to ﬂammable gases During charging the battery releases a mixture of oxygen and hydrogen explosive gas This gas mixture is explosive and must not be ignit...

Page 40: ...water and then consult an eye specialist If swallowed do not induce vomiting Seek immediate medical attention WARNING Prolonged intensive contact with the skin can result in dryness and irritate the skin Avoid contact and consumption Wear protective gloves After any contact wash the skin with soap and water and then apply a skin care product Immediately change soaked clothing and shoes WARNING The...

Page 41: ...nts ENVIRONMENT NOTE Lubricants are water pollutants Always store lubricants in containers that comply with regulations Please dispose of used lubricants and empty containers via authorised specialist companies Lubricants must not enter the sewage system or come into contact with the ground or bodies of water Hydraulic ﬂuid WARNING These ﬂuids are pressurised during operation of the truck and are ...

Page 42: ...olluting substance Always store hydraulic ﬂuid in containers that comply with regulations Avoid spills Spilt hydraulic ﬂuid should be removed immediately with oil binding agents and disposed of according to the regulations Dispose of old hydraulic ﬂuid according to the regulations Substances that are damaging to health WARNING Risk to health from hazardous gases and highly reactive substances Haza...

Page 43: ...inental CSE tyres 0 7 m s2 Platform version Michelin pneumatic tyres 0 6 m s2 Uncertainty 0 3 m s2 The individual vibration load on the driver over a working day is determined in accordance with Directive 2002 44 EC by the operating company see chapter entitled Responsible persons at the actual place of use in order to consider all additional factors such as the driving route intensity of use etc ...

Page 44: ...ere additional noise sources special application conditions sound reﬂections NOTE Due to environmental conditions the above ﬁgures may vary during operation of the truck Diesel engine emissions auxiliary heater Check the diesel engine emissions in accor dance with the operating instructions of the engine manufacturer 34 172780 EN 06 2017 ...

Page 45: ...4 Overviews ...

Page 46: ... local distributor Reference standards This truck complies with standard EN ISO 3691 1 Safety of industrial trucks Self propelled trucks up to and including 10 000 kg capacity and industrial tractors with a drawbar pull up to and including 20 000 N Part 1 General requirements which meets with the speciﬁc essential requirements of the EU Machinery Directive 2006 42 EC It also complies with standard...

Page 47: ... that you transfer this information to this manual for ease of future reference Taking delivery of the truck Each truck is subjected to a thorough inspec tion before leaving the factory This guaran tees that it is in a ﬂawless condition and fully equipped at transfer A further inspection is carried out on the spot directly before the truck is delivered The inspection includes Checking the drive wh...

Page 48: ...th every truck Operating instructions EC declaration of conformity Spare parts catalogue on CD VDMA German Engineering Federation brochure We pursue a policy of continuous improve ment in design and manufacture of our prod ucts The illustrations and technical details referring to design assembly and engineering of trucks are subject to change or modiﬁcation as a result of technological progress by...

Page 49: ...hort wheelbase see chapter Technical data Tow tractor long wheelbase see chapter Technical data 127 60c Platform version Platform truck 2200 short loading plat form see chapter Technical data Platform truck 2600 long loading platform see chapter Technical data 172780 EN 06 2017 39 ...

Page 50: ...assenger s seat 2 Battery cover 3 Battery 4 Controller cooling fans 5 Motor cover 6 Damper 7 Spring 8 Rear tow coupling 9 Drive axle 10 Rear wheel 11 Steer cylinder 12 Brake calliper 13 Front wheel 14 Driver s seat 15 Rear view mirror 40 172780 EN 06 2017 ...

Page 51: ...enger s seat 2 Battery cover 3 Battery 4 Controller cooling fans 5 Motor cover 6 Damper 7 Spring 8 Rear tow coupling 9 Drive axle 10 Rear wheel 11 Steering axle 12 Brake calliper 13 Front wheel 14 Driver s seat 15 Rear view mirror 172780 EN 06 2017 41 ...

Page 52: ...variant 5 Parking brake 6 Operating levers Drive programme selection Direction selection Horn button 7 Switch panel 8 Keyswitch 9 Emergency off switch 10 Heating vents 11 Steering wheel 12 Accelerator pedal 13 Brake pedal 14 Operating levers Turn indicators Main beam Front wash wipe NOTE The position of the operating levers 6 and 14 can be reversed as a variant 42 172780 EN 06 2017 ...

Page 53: ...y charge display 9 Battery display 10 Right turn indicator display 11 Right turn indicator display for trailer 12 Parking brake indicator 13 km or miles lights up with 15 17 14 Slow travel indicator 15 km display 16 Interlock malfunction display 17 Miles display 18 Not assigned 19 Time display 20 Hour meter display 21 Full beam indicator 22 Left turn indicator display for trailer 23 Left turn indi...

Page 54: ...the tow coupling variant and overload indicator red 7 Fog lamp toggle switch variant 8 Work light toggle switch variant 9 Rear window heating toggle switch 10 Toggle switch for remote release of the tow coupling 11 Operating status display for remote release of the tow coupling 12 Toggle switch for remote release of the tow coupling Switch panel NOTE The assignment shown here is an example and may...

Page 55: ...reverse inching 6 Tyre pressure labels 7 Truck serial number on the chassis above the right cab post 8 Type capacity rating plate between the seats 9 Sticker panel for regular testing in accor dance with FEM 4 004 between the seats NOTE The driver must ensure that all data plates and adhesive labels are present and legible If data plates or adhesive labels are damaged or missing contact your autho...

Page 56: ...r of manufacture 3 Tare weight 4 Battery weight 5 Permissible axle loads 6 Address of manufacturer 7 Pulling force 8 CE mark this mark certiﬁes that the truck complies with the relevant EC directives and all applicable guidelines 9 Rated drive power 10 Battery voltage 11 Payload 46 172780 EN 06 2017 ...

Page 57: ...W Rear axle tyres Pneumatic Continental Superelastic Superelastic neutral coloured Continental Front axle tyres Pneumatic Continental Superelastic Superelastic neutral coloured Continental Brake system Service brake electrical hydraulic Parking brake mechanical with hydraulic ventilation Electrical equipment Lighting system various versions Single pedal control with accelerator Back keying functio...

Page 58: ...with fabric panelling Mirror inner outer Roof panel Steering system Left hand steering right hand steering Pre ﬁtting for travelling on public roads 3 speed signs front towing bracket brake system in accordance with StVZO Ger man Road Trafﬁc Licensing Regulations 2x wheel chocks lashing rings holder and lighting for licence plate truck weight iden tiﬁcation included on the StVZO nameplate and TÜV ...

Page 59: ...5 Operation ...

Page 60: ...overheating and related consequential damage Check the battery male connector for damage If necessary have the battery male connector replaced by the authorised service centre Check the area under the truck for leaking consumables Attachments variant must be properly mounted and function according to the operating instructions All decal information must be in place and legible Replace damaged or m...

Page 61: ... panes of glass must be clean and free of ice Any tow coupling must show no noticeable damage e g coupling pin bent cracks or breaks Every removable coupling pin must be secured against loss with a securing device e g a chain a split pin or a rope Damage or other defects on the truck or attachment variant must be reported to the supervisor or responsible ﬂeet manager immediately so that arrangemen...

Page 62: ...eck the tyre pressure Check the tyres for damage and foreign objects Controls Check the function of the traction system Electrical Electronic Check the battery male connector for damage e g cracks breaks or deformation of the housing bent or damaged contacts If necessary have the battery male connector replaced by the authorised service centre Check the charging state of the battery Check the func...

Page 63: ...pressure labels on the truck Adjusting the steering column DANGER Increased risk of accident from sudden adjustment of the steering column Adjustment while driving can lead to uncontrolled movements of the truck Never make adjustments while driving Always adjust the steering column so that all operating devices can be actuated safely Ensure that the adjusted steering column is engaged NOTE Adjustm...

Page 64: ...krest shifts suddenly which could cause the driver to move in an uncontrolled manner This may result in unintentional actuation of the steering or operating devices and thus cause the truck or load to move in an uncontrolled fashion Do not adjust the seat or seat backrest while driving Adjust the seat and the seat backrest so that all operating devices can be actuated safely Ensure that the seat a...

Page 65: ... that the driver s seat is securely engaged 7094_003 008 2 Adjusting the seat backrest Do not put pressure on the seat backrest while disengaging it Lift and hold the lever 2 Push the seat backrest into the desired position Release the lever Ensure that the seat backrest is securely engaged NOTE The backwards tilt angle of the seat backrest can be restricted by the structure of the truck 172780 EN...

Page 66: ...equipped with electric air suspension that is activated using an electric switch instead of the lever 3 Fully extend the weight adjusting lever 3 Pump it up or down to set the driver s weight Return the weight adjusting lever to the initial central position before each new lift a click can be heard Fully fold in the weight adjusting lever once adjustment is complete NOTE The driver s weight has be...

Page 67: ...he lumbar support moves a convex support cushion into the upper or lower part of the backrest Turn the turning knob 5 up or down until the lumbar support is in the desired position 6321_003 040 6 Adjusting the backrest extension variant Adjust the backrest extension 6 by pulling it out or pushing it into the desired position To remove the backrest extension move it past the end stop by jolting it ...

Page 68: ...e screen wash reservoir CAUTION The washer system can be damaged If there is no anti freeze in the system the washer system can be damaged Always use washer ﬂuid containing anti freeze The reservoir for the front and rear screen wash ﬂuid is location behind the seats Fold the seat completely forwards Open the ﬁller cap on the screen wash reservoir Top up the screen wash reservoir with washer ﬂuid ...

Page 69: ...ery connector Close the battery cover Switching on the truck with the key switch WARNING Risk of accident as a result of improper commissi oning Before switching on the key switch all tests prior to commissioning must be performed without any defects being detected Carry out tests before the commissioning see the chapter Checks and tasks to be carried out prior to commissioning Do not commission t...

Page 70: ...n Switch on the rotary switch 2 by turning it clockwise The display of the display unit will indicate that a PIN is required Enter the ﬁve digit PIN using the keypad NOTE NOTE The default driver PIN is 1 2 3 4 5 Press the ENT 2 button 116 95 Logging out Press and hold the CLR 1 button for a second Switch off the device at the rotary switch NOTE If the driver s seat is vacated the truck will automa...

Page 71: ...devices must be checked to ensure they are operating correctly and safely Brake system Steering Drive system Display unit All additional operating devices If one of the operating devices is not operating correctly or safely inform the service centre NOTE When the key switch is switched on all indicators should light up brieﬂy on the display of the display unit 172780 EN 06 2017 61 ...

Page 72: ...OTE If the battery is discharged to below 20 of the nominal capacity the LED ﬂashes red this is considered to be a deep discharge of the battery Checking the emergency off switch WARNING There is no electric brake assistance when the emergency off switch is actuated To brake actuate the service brake Do not actuate the emergency off switch to stop Only actuate the emergency off switch in an emerge...

Page 73: ...ﬁrmly The truck must decelerate noticeably until it reaches a standstill NOTE When you actuate the brake pedal the brakes on both front wheels and on the drive axle are hydraulically actuated It is recommended that before commissioning the truck drivers acquaint themselves with the function and effect of this hydraulic brake while the truck is in an unladen condition Checking the parking brake DAN...

Page 74: ...e display unit Releasing the parking brake Press the parking brake button 1 with the parking brake active The parking brake is released and the warning light for the active parking brake in the display unit goes out NOTE The parking brake engages when the seat is vacated NOTE The parking brake engages when the emer gency off switch is pressed NOTE As an option the parking brake button can be ﬁtted...

Page 75: ... driving downhill and results in the maximum permissible speed of the truck being exceeded In this case an acoustic and a visual alarm in the display of the display unit indicates that the permissible maximum speed has been exceeded Press the brake pedal 1 The truck is braked electrically if the driving speed is lowered or the opposite drive direc tion is selected Accelerate the truck without load...

Page 76: ...k switches Key switch Emergency off switch Parking brake switch Seat switch Battery door interlock switch only in plat form version Remotely unlockable tow coupling variant If the truck is equipped with a remotely un lockable tow coupling variant the truck only moves with a fully opened or fully closed tow coupling If one of the interlock switches does not function correctly or safely report it to...

Page 77: ...the seat belt It should be close to your body Variant Fastening on a steep slope The automatic blocking mechanism prevents the belt from being extended when the truck is on a steep slope It is not possible to pull the seat belt any further out of the belt retractor Move away carefully from the slope Fasten the seat belt Thawing the buckle and belt retractor CAUTION Danger of material damage from o...

Page 78: ...blocking mechanism may be triggered if the belt tongue strikes the housing It will then no longer be possible to pull the seat belt out with the usual force Checking the manual tow coupling variant WARNING Risk of trapping or crushing Do not reach into the open coupling NOTE If the coupling is engaged and disengaged more than 2 3 times per shift the coupling must be relubricated Push the towing pi...

Page 79: ...pling is closed Do not reach into the open coupling NOTE If the coupling is engaged and disengaged more than 2 3 times per shift the coupling must be relubricated on the lubricating nipple Check the coupling pin 1 for damage Clean any dirt from the coupling Relubricate the coupling at the lubricating nipple Ensure that the coupling pin engages in the locating hole 2 172780 EN 06 2017 69 ...

Page 80: ...ng at the lubricating nipple Ensure that the coupling pin engages in the locating hole 2 NOTE Traction is only available when the coupling pin is either engaged or in a fully raised position Drive mode Roadways Condition of the roadways Roadways must be sufﬁciently ﬁrm even and free from dirt and fallen objects Drainage channels level crossings and similar objects must be compensated for and if ne...

Page 81: ...y standard trafﬁc signs or if nec essary by additional warning signs Safety guidelines WARNING Increased risk of accident due to a lack of attention Using multimedia and communication devices as well as using these devices at an excessive volume during travel or when handling loads can affect the operator s attention Do not use devices during travel or when hand ling loads Set the volume so that w...

Page 82: ...out of the truck Moving the driver s seat Adjusting the steering column Releasing the seat belt variant To disable the restraint system variant Using electronic devices for example radios mobile phones etc Visibility when driving The driver must look in the drive direction and have a sufﬁcient view of the driving lane The driver must be sure that the driving lane is clear particularly for reverse ...

Page 83: ...ch all tests prior to commissioning must be performed without any defects being detected Carry out tests before the commissioning see the chapter Checks and tasks to be carried out prior to commissioning Do not commission the truck if defects have been identiﬁed Contact your service centre Insert the switch key into the key switch 1 and switch on by turning clockwise All indicators on the display ...

Page 84: ...s on the weather conditions and the level of contamination on the roadway Adapt your driving and braking style to suit the weather conditions and the level of contamina tion on the roadway Choose a driving speed such that the truck can always be safely braked Brake the truck by releasing the accelerator pedal 2 If the braking effect is inadequate apply the brake pedal 1 as well NOTE When you actua...

Page 85: ...Switch on the rotary switch 2 by turning it clockwise The display of the display unit will indicate that a PIN is required Enter the ﬁve digit PIN using the keypad NOTE NOTE The default driver PIN is 1 2 3 4 5 Press the ENT 2 button 116 95 Logging out Press and hold the CLR 1 button for a second Switch off the device at the rotary switch NOTE If the driver s seat is vacated the truck will automati...

Page 86: ... Operating the horn Press button at the end of the operating lever 1 on the right of the steering column NOTE As an option the operating lever can be located on the left hand side of the steering column 76 172780 EN 06 2017 ...

Page 87: ... and securely ﬁtted Check that the wheel nuts are complete and securely ﬁtted Check the wheel nuts for the correct tightening torques Tighten the wheel nuts crosswise with a torque of 195 Nm NOTE If it is found necessary to tighten the wheel bolts to the correct torque then they must be checked again after 50 hours Repeat the tightening procedure every 50 hours until the correct torque is consiste...

Page 88: ... signals can still be heard Prepare drive mode Initial driving practice must be carried out in an empty space or on a clear roadway Push the operating lever 1 on the right of the steering column upwards The forward facing arrow symbol lights up in the display unit Press the button 2 on the right of the steering column The parking brake is released The indicator light for the parking brake in the d...

Page 89: ...s on the display of the display unit and an alarm tone sounds see the chapter Maximum speed warning indicator Applying the parking brake CAUTION Risk of material damage as a result of improper application of the parking brake Do not actuate the parking brake in order to brake the truck while travelling Only actuate the parking brake while the truck is stationary Applying the parking brake Press th...

Page 90: ...ed when travelling The driver must also brake the truck hydraulically by operating the foot brake pedal the parking brake is only applied once the vehicle is stationary NOTE As an option the button can be arranged on the left hand side of the steering column Driving the truck in reverse Pull down the operating lever 1 on the right hand side of the steering column The reverse arrow symbol illuminat...

Page 91: ...ve the truck unattended Always switch off the truck using the key switch and remove the switch key Ensure the truck is parked so as not to cause a hazard or obstruction Switch off the key switch and remove the switch key If the truck is not being used for a prolonged period remove battery male connector 172780 EN 06 2017 81 ...

Page 92: ...efore opening the battery cover the engine cover must be closed NOTE On the cab version with sliding doors the sliding doors must be closed Open the battery cover To do this pull the locking lever 1 towards the rear of the truck until the locking lever audibly unlocks clicks Lift the battery cover To do this grasp the battery cover with both hands and pull the battery cover upwards do not let go o...

Page 93: ...To do this push the safety stay 1 over the security bolt 2 until the safety stay is hooked in place and secured Ensure that the battery cover is secured against falling shut unintentionally Ensure that no parts can fall into the battery compartment 172780 EN 06 2017 83 ...

Page 94: ...ecome trapped Do not reach between covers and chassis Release the battery cover To do this push the safety stay 1 over the security bolt 2 until the safety stay is released Slowly lower the battery cover to do so release the safety stay Lower the battery cover To do this push down the battery cover with both hands 84 172780 EN 06 2017 ...

Page 95: ...gine cover WARNING Risk of crushing When lifting and closing limbs could become trapped Do not reach between covers and chassis NOTE The battery cover must be closed before the engine cover can be opened NOTE On the cab version with sliding doors the sliding doors must be closed Open the engine cover To do this loosen the locking screw 1 by turning the screw anticlockwise Grasp the bonnet with bot...

Page 96: ...lease the engine cover WARNING Risk of crushing When lifting and closing limbs could become trapped Do not reach between covers and chassis Release the engine cover To do this unlatch the support rod 1 from the safety plate 2 and position the support in the holder in the engine cover Close the engine cover To do this press down the engine cover against the pressure of the gas spring and hold the e...

Page 97: ...t up and position the covers using two people NOTE On the cab version with sliding doors the sliding doors must be closed Open and lift the battery cover To do this fold up the handles of the battery cover Lift the battery cover with help from another person Lift out the battery cover To do this remove the battery cover from the working area Ensure that no parts can fall into the battery compartme...

Page 98: ...nd position the covers using two people NOTE On the cab version with sliding doors the sliding doors must be closed Lift in the battery cover To do this fold up the handles of the battery cover Lift in the battery cover with help from another person Position and close the battery cover To do this align and position the battery cover Fold in the handles Ensure that the battery cover is closed corre...

Page 99: ... Only lift up and position the covers using two people Open and lift the engine cover To do this fold up the handles of the engine cover Lift the engine cover with help from another person Lift out the engine cover To do this lift out the engine cover with help from another second person Remove the engine cover from the working area Ensure that no parts can fall into the engine compartment 172780 ...

Page 100: ...over Lift in the battery cover with help from another person Position and close the engine cover To do this align and position the engine cover Fold in the handles Ensure that the engine cover is closed correctly Battery cables CAUTION There is a possibility of damage to the battery cables during operation or transportation Regardless of whether the battery male connector is connected or disconnec...

Page 101: ...xture is explosive and must not be ignited Do not expose the battery to sparks or naked ﬂames Only charge batteries in designated areas Always ensure that battery charging and storage areas are well ventilated Observe the operating instructions from the manufacturer of the battery and the battery charger If you do not have these instructions please contact your service centre CAUTION Risk of damag...

Page 102: ...1 to the battery charger connector 2 Charging Switch on the battery charger most battery chargers switch on automatically when connected to a battery Start charging After the charging process Switch off the battery charger Disconnect the battery male connector from the plug on the battery charger Reconnect the battery male connector to the truck Close the battery cover and snap it into place 92 17...

Page 103: ...the battery from swivelling CAUTION Risk of battery damage if original batteries are not used The replacement battery MUST be identical in size and weight to the standard battery If the size or weight is different please contact your service centre CAUTION Risk of damage to electrical and electronic compo nents due to short circuit Connecting or disconnecting the battery with the truck switched on...

Page 104: ...a suitable hoist to the battery Adjust the length of the hoist so that it is vertically above the battery s centre of gravity Lift the battery clear of the truck Set the battery down carefully The ground must be capable of bearing the weight of the battery Do not place the lifting gear on the battery cells or allow it to fall on them Transport the battery to the intended storage space Set down the...

Page 105: ...battery see battery identiﬁcation plate or identiﬁcation plate CAUTION Risk of damage to property due to the battery colliding with other objects Always take particular care when transporting the battery i e low lifting speed slow swivel movement and careful braking Transport the battery to the intended storage space Carefully remove the battery the surface must be able to carry the weight of the ...

Page 106: ... This gas mixture is explosive and must not be ignited Do not expose the battery to sparks or naked ﬂames Only charge batteries in designated areas Always ensure that battery charging and storage areas are well ventilated Observe the operating instructions from the manufacturer of the battery and the battery charger If you do not have these instructions please contact your service centre CAUTION R...

Page 107: ...o the battery connector 2 2 3 4 127 115 Charging The lower LED 4 in the display of the display unit lights up for up to 5 minutes before the charging process begins Once charging has commenced LEDs 2 3 and 4 will light up in sequence After the charging process The upper LED 2 ﬂashes Turn off the battery charger 172780 EN 06 2017 97 ...

Page 108: ...battery charger used the equalising charge may not begin until 24 hours have elapsed A period when no shifts are running such as the weekend is therefore ideal for performing the equalising charge Observe the information in the operating instructions of the battery charger regarding how to perform an equalising charge Starting the equalising charge Charge the battery After charging leave the batte...

Page 109: ...ufacturer of the battery charger CAUTION Risk of component damage If the plug for the battery charger is disconnected from the battery male connector while the battery charger is switched on an arc is produced This can lead to erosion at the contacts which considerably shortens their service life Switch off the battery charger before disconnec ting the charging cable Switch off the battery charger...

Page 110: ...circuit Connecting or disconnecting the battery with the truck switched on could cause damage to electrical and electronic components Always turn off key switch Preparing for removal using a hand pallet truck Park truck on level ground Switch off the key switch Open the battery cover Remove the battery male connector Open interlock 1 on the side door Open side door Disconnecting the battery WARNIN...

Page 111: ...s port The load capacity of the hand pallet truck in use must at least match the battery weight see battery identiﬁcation plate WARNING Increased risk of accident when transporting with lack of care If the battery is to be replaced using a hand pallet truck this must only be done on level ground Always drive at low speed Do not traverse slopes with a battery placed on the hand pallet truck truck A...

Page 112: ...nder the battery Carefully transport the battery to the truck Carefully insert the battery into the battery compartment Carefully lower the battery onto the chassis Plug in the battery male connector Close battery cover Close interlock on the side door Lighting Switching the road lights on and off Driving light Press the bottom toggle switch 1 The headlights and rear lights are switched on Press t...

Page 113: ... To operate the headlight ﬂasher brieﬂy pull the operating lever back NOTE As an option the operating lever can be located on the right hand side Switching the direction indicators on and off Pull the operating lever 3 on the left of the steering column upwards The right hand direction indicator is switched on and the right hand direction indicator light 4 in the display unit is ﬂashing Push the o...

Page 114: ...indicators are cancelled after manoeuvring NOTE As an option the operating lever can be located on the right hand side If the operating lever is on the right hand side the operation of the turn indicators is reversed Turning the hazard warning system on and off Push toggle switch 2 down Hazard warning system is switched on Push the toggle switch up Hazard warning system is switched off 104 172780 ...

Page 115: ...Reading light Press the toggle switch 2 on the cab roof Reading lamp is switched on Press the toggle switch on the cab ceiling in the opposite direction Reading lamp is switched off Switching the fog lamp variant on and off Push the toggle switch 1 downwards Fog lamp is switched on Push the toggle switch upwards Fog lamp is switched off NOTE The other switches shown here are only examples and may ...

Page 116: ...r switches shown here are only examples and may not correspond to the equipment on your truck Switching the working spotlights variant on and off Push the toggle switch 1 downwards The working spotlight is switched on Push the toggle switch upwards The working spotlight is turned off NOTE The other switches shown here are only examples and may not correspond to the equipment on your truck Variant ...

Page 117: ...hers about the approaching truck WARNING Danger of damage to eyes when looking into the STILL SafetyLight Do not look into the STILL SafetyLight NOTE If the truck is to be operated on public roads the STILL SafetyLight must be switched off Display unit Warning indicator Warning 1 illuminates in the display unit Fault occurs Inform the service centre NOTE When the truck is switched on the display u...

Page 118: ...e truck is at a standstill NOTE The speedometer can be programmed to display speed in either km h or mph Please contact the service centre about this matter Overheating indicator Overheating indicator 1 illuminates in the display unit The truck has overheated Truck performance is reduced The yellow slow speed indicator 2 illumi nates in the display unit NOTE If a motor or a controller becomes too ...

Page 119: ...laced by the speed indicator Once the truck is stationary the hour meter re appears 1 Slow speed indicator Slow speed indicator 1 illuminates in the display unit Driving performance is reduced Truck performance is reduced until the normal operating temperature is reached again NOTE If a motor or a controller becomes too hot then its performance will be reduced until it has cooled to normal operati...

Page 120: ...he distance driven in km or miles NOTE The odometer can be programmed to display km or miles Please contact the authorised service centre regarding this matter Drive direction indicator Forward facing arrow symbol 1 illumi nates in the display unit Forwards drive direction Rear facing arrow symbol 2 illuminates in the display unit Reverse drive direction 110 172780 EN 06 2017 ...

Page 121: ...ing or battery deeply discharged truck in emergency operation Only for platform tractors Dir No drive direction signal with accelerator actuated and parking brake released FBr The drive direction was selected and the accelerator actuated with the foot brake pressed down HBr The drive direction was selected and the accelerator actuated with the parking brake actuated HB1 The accelerator was actuate...

Page 122: ...ruck Battery discharge indicator Battery charging is indicated in the display unit by LEDs 1 ﬁve green LEDs 2 three yellow LEDs 3 two red LEDs 4 yellow slow speed indicator Display Operating status One LED illuminates in green The battery is fully charged One LED lights up green and one LED lights up yellow one after another from top to bottom The battery is discharged One LED lights up red The re...

Page 123: ...tch for the battery door only on the platform version is working correctly Check that the remotely unlockable tow coupling variant is working correctly NOTE Additional interlock switches may be ﬁtted for any attachments These switches must be checked for correct and safe operation Display unit screen The screen of the display unit 1 displays operating states and values 2 Speed in miles h or km h l...

Page 124: ...tion Check the brake ﬂuid level and top up if necessary see the workshop manual 127 113 1 Maximum speed warning indicator If the speedometer ﬂashes in the display on the display unit and an alarm sounds the maximum permissible speed of the truck has been exceeded Reduce the speed of the truck If the message Stop appears in the display on the display unit 1 the drive switches off NOTE To re activat...

Page 125: ... and guarantees that the trailer can be braked when performing any manoeuvre Always couple the trailer ﬁrmly with the tow coupling Observe the nominal tractive force and weight before transporting loads Refer to the identiﬁcation plate Never exceed the nominal capacity of the tow tractor The maximum drawbar pull is the maximum pull the tow tractor can exert to overcome the starting resistance of t...

Page 126: ... gradient or crosswise to a gradient Do not exceed the payload of the truck Loading trailers DANGER There is increased risk of accidents due to unau thorised loads and improper use Never exceed the maximum loads shown These values apply to compact and homogen ous loads Do not transport people on the loading surface Distribute trailer loads uniformly and ensure they are secure Do not exceed the pay...

Page 127: ...ractrix of the trailer train NOTE A trailer train with several trailers cannot be manoeuvred backwards Only manoeuvre trailer trains with single trailers backwards Ensure that the trailer load is securely lashed Release trailer brake and remove all wheel chocks Determine the width of the widest trailer or its load to ensure unobstructed passage Adjust the mirror so that the driver can see the comp...

Page 128: ...of fatal injury caused by the truck rolling away and running you over Apply the parking brake Turn off the key switch and remove the key Activate the brake system on the trailer variant Otherwise you must secure the wheels of the trailer against rolling away using wheel chocks Coupling the trailer WARNING Risk of injury due to components moving suddenly Do not reach into the open coupling Take mea...

Page 129: ...nd lock into place Connect the trailer lighting variant to the truck via the trailer socket Check that the trailer lights are operating correctly Remove any securing devices used to prevent the trailer from rolling away Uncoupling the trailer WARNING Risk of injury due to components moving suddenly Do not reach into the open coupling Take measures to prevent the trailer from rolling away e g use w...

Page 130: ...ng drive the truck slowly forwards and guide the drawbar completely out of the coupling Carefully set down the drawbar Insert the coupling pin Push down against the pressure of the retaining spring turn by 90 and lock into place 120 172780 EN 06 2017 ...

Page 131: ...und Ensure that the truck is stationary and that the parking brake is activated Operating stage Button actuation Reverse inching active Press the toggle switch 1 downwards toggle switch lights up green Reverse travel Press the button 4 Forward travel Press the button 2 Emergency stop Press the emergency off switch 3 NOTE When buttons 2 or 4 are pressed the truck travels along a certain path for a ...

Page 132: ...open the side panel when a load is resting against the side panel CAUTION Risk of component damage Hold the side panel in place when opening and closing it CAUTION Risk of component damage Do not drive with the side panel open 1 Opening the side panel at the right hand side Push the safety button 1 towards the centre of the side panel until the lever is released 122 172780 EN 06 2017 ...

Page 133: ... is unlocked 1 Opening the side panel at the left hand side Push the safety button 1 towards the centre of the side panel until the lever is released 3 2 Pull the lever 2 until the lock 3 is unlocked Hold the side panel in place while doing this 172780 EN 06 2017 123 ...

Page 134: ...5 Operation Trailer and load 4 Fold down the side panel 4 using both hands 124 172780 EN 06 2017 ...

Page 135: ...Operation 5 Trailer and load 4 Closing the side panel Fold up the side panel 4 using both hands and hold it in place 172780 EN 06 2017 125 ...

Page 136: ...5 Operation Trailer and load 3 1 2 Closing the side panel at the left hand side Push down the lever 1 until the lock 2 is locked and the safety button 3 is secured 126 172780 EN 06 2017 ...

Page 137: ...t hand side Push down the lever 1 until the lock 2 is locked and the safety button 3 is secured Before attempting to drive Make sure that the side panel is closed and securely locked Make sure that the safety buttons on the locking lever are secured 172780 EN 06 2017 127 ...

Page 138: ... projects beyond its guide It is the responsibility of the driver to ensure that the coupling pin is fully engaged before towing a trailer WARNING Risk of injury due to improper operation Do not reach into the open coupling Take measures to prevent the trailer from rolling away e g use wheel chocks Slowly move the truck backwards Stop just in front of the drawbar Apply the parking brake Actuate th...

Page 139: ...t the trailer lights are operating correctly Remove any securing devices used to prevent the trailer from rolling away Release the trailer brake if present Uncoupling the trailer WARNING Risk of injury due to improper operation Do not reach into the open coupling Take precautions such as using wheel chocks to prevent the load that is to be disconnected from rolling away Apply the truck parking bra...

Page 140: ...t light up coupling pin is fully engaged It is the responsibility of the driver to ensure that the coupling pin is fully engaged before towing a trailer WARNING Risk of trapping or crushing Do not reach into the open coupling Coupling the trailer Take measures to prevent the trailer from rolling away e g use wheel chocks Activate the remotely unlockable coupling to do this press switch 2 to positi...

Page 141: ... coupling pin is raised Park the trailer on a level surface Secure the trailer against rolling away with wheel chocks or actuate the trailer brake if present WARNING Danger of injuries due to components moving suddenly Do not reach into the open coupling Take measures to prevent the trailer from rolling away e g use wheel chocks Activate the remotely unlockable coupling to do this press switch 2 t...

Page 142: ...nd its indicator light lights up Investigate and clear the jam before resetting the circuit breaker 2 If the circuit breaker opens then allow 30 seconds before attempting to reset it Auxiliary equipment Driver code keypad The keypad data logger comprises a keypad with twelve keys mounted on the dashboard and a rotary on off switch in place of the key switch The driver must input a ﬁve digit person...

Page 143: ...m is switched on Push the toggle switch up The heating system is turned off Push toggle switch to middle position Only the fan is running 10 Adjustable vents 10 are used to control air ﬂow NOTE The other switches shown here are only examples and may not correspond to the equipment on your truck 172780 EN 06 2017 133 ...

Page 144: ...ng in Switch on the rotary switch 2 by turning it clockwise The screen of the display unit will indicate that a PIN is required Enter the ﬁve digit PIN using the keypad NOTE NOTE The default driver PIN is 1 2 3 4 5 Press the ENT 2 button 116 95 Logging off Press and hold the CLR 1 button for a second Switch off the device at the rotary switch NOTE If the driver s seat is vacated for any length of ...

Page 145: ... after delivery of the truck Press the ENT button Now the ﬂeet manager can enter a valid command Valid supervisor commands are 0 0 1 Changing the ﬂeet manager PIN 0 0 2 Enable disable the tractor 0 0 4 Add delete driver PINs 0 0 5 List driver PINs 0 0 6 Set reset learner driver 116 616 Changing the ﬂeet manager PIN Log on as the ﬂeet manager and open the ﬂeet manager command menus Enter 0 0 1 via ...

Page 146: ...l driver PINs become invalid and the truck can no longer be started NOTE The ﬂeet manager PIN remains valid Press CLR to log off Fleet manager truck activation Log in as the ﬂeet manager and open the ﬂeet manager command menu Enter 0 0 2 via the keypad Press the ENT button Enter 1 to activate the truck All driver PINs become valid and the truck can be operated as normal Press CLR to log off 136 17...

Page 147: ... To add a new driver PIN Enter new PIN Enter 1 to conﬁrm the new PIN or 0 to cancel 116 619 List driver PINs Log in as the ﬂeet manager and open the ﬂeet manager command menu Enter 0 0 5 via the keypad Press ENT The screen of the display unit displays the ﬁrst driver PIN Use the ENT button to scroll through all driver PINs NOTE The screen of the display unit will show ﬁve dashes to indicate the en...

Page 148: ...y a learner or 0 if not a learner Enter 1 to register the driver as a learner Truck performance will be reduced for this driver Enter 0 to register the driver as a non learner Full truck performance will be available for this driver FleetManager logging in and logging off The FleetManager can be ﬁtted to the truck in different versions The description and oper ating information can be found in the...

Page 149: ...hes the seat heater for the driver seat or for the passenger seat on and off NOTE The other switches shown here are only examples and may not correspond to the equipment on your truck Switching the diesel auxiliary heating system variant on and off DANGER Danger of death from carbon monoxide Danger of carbon monoxide poisoning in enclosed areas Never operate the auxiliary heating system in enclose...

Page 150: ...cover see the chapter entitled Opening the battery cover and engine cover Ensure that the fuel tank is ﬁlled To ﬁll the fuel tank see the chapter entitled Filling the tank for the auxiliary heating system Unscrew the fuel valve 3 Close the engine cover 140 172780 EN 06 2017 ...

Page 151: ...light for blower 5 OFF button 6 Indicator light for heating Operating unit for the auxiliary heating system Switching on the auxiliary heating system Press the button 1 The heating system is switched on and the indicator light 6 illuminates Adjust the required temperature using the control dial 2 172780 EN 06 2017 141 ...

Page 152: ...ed on and the indicator light 4 illuminates Switching off the auxiliary heating system and blower Press the button 5 The heating system and blower switch off and the indicator lights 4 6 go out optional NOTE Close the fuel valve if the auxiliary heating system is not in use 142 172780 EN 06 2017 ...

Page 153: ...on of the toggle switch 2 Rear window wiper ON Centre position Rear window wiper OFF Up Washer and wiper function ON Down NOTE The other switches shown here are only examples and may not correspond to the equipment on your truck Switching the front windscreen wiper washer on and off 172780 EN 06 2017 143 ...

Page 154: ... I Fast Position II Interval Position J Off Position O Wiper and washer function automati cally wipes 4x Press the knob on the end of the operating lever NOTE As an option the operating lever can be ﬁtted on the right hand side of the steering column optional 144 172780 EN 06 2017 ...

Page 155: ... to harness breaking Do not tighten the harness over the top of the side rail Tighten the harness under the side rails CAUTION Risk of damage from the harness cutting in Do not tighten the harness over the seat Switch off the key switch Press emergency stop switch and discon nect battery Secure all four wheels with wheel chocks Pull harness through the front tow coupling to prevent the truck from ...

Page 156: ... the side rail Tighten the harness under the side rails CAUTION Risk of damage from the harness cutting in Do not tighten the harness over the seat Tighten the harness over the cab ﬂoor Switch off the key switch Press emergency stop switch and discon nect battery Secure all four wheels with wheel chocks Open the cab doors Insert harness through the cab to prevent the truck from rolling forwards Cl...

Page 157: ...may drive into the towing vehicle when the towing vehicle brakes For safety reasons only a tested tow bar may be used Always use a tested tow bar DANGER People can be crushed between the truck and the towing vehicle when manoeuvring There is danger of death The towing vehicle may only be manoeuvred and the tow bar may only be attached using a second person as a guide This ensures that the driver o...

Page 158: ...a lifting eye bolt 0009031704 must be used 127 116 1 Preparation In order to tow an immobile truck ﬁrst release the spring loaded parking brake Connect the tow tractor with sufﬁcient driving and braking force to the tow hook with a RIGID tow bar Disconnect the battery Open the motor cover Screw in two screws 1 for the spring loaded parking brake until they touch the axle Continue to turn the screw...

Page 159: ...muddy ground exercise extreme caution when towing the truck out especially if it is loaded Do not pull the truck out at an angle of in lurches Otherwise the chassis frame may be damaged Do not tow the truck out when a trailer is connected If possible pull the truck out backwards along the track already created 127 117 1 Switching off Take measures e g use wheel chocks to prevent the truck from rol...

Page 160: ...sk to life due to the harnesses snapping Sharp edges can damage harnesses protect harnesses against sharp edges Harnesses must be designed for a load capacity that is at least the weight of the truck Only use harnesses with a sufﬁcient load capacity DANGER Risk of death from falling vehicles Never jack up or crane load the truck at the tow coupling Use the tow coupling only for towing Crane loadin...

Page 161: ... surface Use textile harnesses e g lifting straps with edge protectors or similar protective devices if necessary Remove the battery See the chapter entitled Removing the battery Pass the harnesses under the truck in the position shown in the illustration Adjust the length of the harnesses so that the lifting eye 1 is vertically above the centre of gravity of the truck Ensure that the truck hangs ...

Page 162: ...battery manufacturer s instruc tions for putting the battery into service Check the hydraulic oil for condensation water and change the oil if necessary Perform the same services as for commis sioning Check the heater fuel tank for condensation water and change the fuel if necessary if applicable Take the tractor into service If the truck is to be taken out of operation for over six months contact...

Page 163: ...6 Maintenance ...

Page 164: ...cordance with technical conventions and the principles for testing trucks Maintenance personnel for batteries Batteries must only be charged maintained or changed by properly trained personnel in accordance with the instructions from the manufacturers of the battery battery charger and truck The handling instructions for the battery and the operating instructions for the battery charger must be fo...

Page 165: ...a battery Always observe the required ﬁre protection measures when working on batteries Always handle charge and maintain batteries according to the manufacturer s instructions supplied with the battery Always ensure that the lifting equipment used has the required load capacity and is certiﬁed accordingly All blocks jacks chains etc are subject to regular checks and must only be used for the purp...

Page 166: ...nvironment Please observe the following Follow the manufacturer s safety and disposal instructions when using lubricants and cleaning compounds Avoid spilling lubricants Remove any spil lage immediately with a suitable absorbent and dispose of as per local legislative requi rements Always dispose of used or contaminated lubricants as speciﬁed Follow laws and regulations Dispose of used parts empty...

Page 167: ...us injury or death from working in potentially explosive areas Working on a truck within potentially explosive areas can lead to explosions in the surrounding atmosphere No work must be performed on the truck in potentially explosive areas Inform the safety ofﬁcer if necessary Trucks must only be maintained or repaired outside potentially explosive areas Ask the safety ofﬁcer to allocate a safe wo...

Page 168: ...ment The information required for ordering parts can be found in the spare parts list Only use spare parts as per the manufac turer s instructions The use of unapproved spare parts can result in an increased risk of accidents due to insufﬁcient quality or incor rect assignment Anyone using unapproved spare parts shall assume unlimited liability in the event of damage or harm 158 172780 EN 06 2017 ...

Page 169: ... engaged and disengaged more than 2 3 times per shift the coupling must be relubricated on the lubricating nipple Electrical system Steering pump motor Fuse 1 x 50 Amp Main circuit Fuse 1 x 500 A 250 A on 5 kW platform truck Ancillary circuits Fuses 6 x 10 Amp Heater circuit Fuse 1 x 30 Amp Lighting circuit Fuses 18 x 10 Amp Distilled water As required Battery Non acidic grease As required Steerin...

Page 170: ...peratures of between 20 C and 40 C oil temperatures between 20 C and 80 C Multi purpose grease Lithium based grease in accordance with DIN51825 KP2K 20 NOTE Do not mix with non lithium based greases Gearbox oil Shell DONAX TX General purpose oil Engine oil SAE 20W 50 Brake ﬂuid DOT 4 brake ﬂuid in accordance with SAE J 1703 NOTE Further information can be obtained from your qualiﬁed service engine...

Page 171: ...truck it is possible to get stuck or slip on components and fall Higher points on the truck must only be accessed using the appropriate equipment Strictly adhere to the following steps Use only the steps provided for this purpose to climb onto the truck Use devices such as stepladders or plat forms to reach inaccessible areas Washing the outside of the truck CAUTION If water penetrates the electri...

Page 172: ...onents Strictly adhere to the following steps Only use high pressure cleaners with a maximum output power of 50 bar and at a maximum temperature of 85 C When using high pressure cleaners make sure there is a distance of at least 20 cm between the nozzle and the object being cleaned Do not aim the cleaning jet directly at adhesive labels or information decals DANGER Risk of ﬁre Deposits accumulatio...

Page 173: ...all cases Clean plastic parts only with cleaning materials intended for plastic parts Observe the manufacturer s guidelines for working with cleaning materials CAUTION Excessive water pressure or water and steam that are too hot can damage truck components The procedures outlined below must be obser ved in all cases Clean the truck on the outside with water soluble cleaning agents and water water ...

Page 174: ...y the electrical system using compressed air The truck must then be started up to prevent any corrosion damage Carefully dry the truck e g with com pressed air Sit on the driver s seat and start up the truck in line with applicable regulations Cleaning the electrical system CAUTION Cleaning electrical system parts with water can damage the electrical system Cleaning electrical system parts with wa...

Page 175: ...etween covers and chassis NOTE Before opening the battery cover the engine cover must be closed NOTE On the cab version with sliding doors the sliding doors must be closed Open the battery cover To do this pull the locking lever 1 towards the rear of the truck until the locking lever audibly unlocks clicks Lift the battery cover To do this grasp the battery cover with both hands and pull the batte...

Page 176: ...lifted position To do this push the safety stay 1 over the security bolt 2 until the safety stay is hooked in place and secured Ensure that the battery cover is secured against falling shut unintentionally Ensure that no parts can fall into the battery compartment 166 172780 EN 06 2017 ...

Page 177: ...ng limbs could become trapped Do not reach between covers and chassis Release the battery cover To do this push the safety stay 1 over the security bolt 2 until the safety stay is released Slowly lower the battery cover to do so release the safety stay Lower the battery cover To do this push down the battery cover with both hands 172780 EN 06 2017 167 ...

Page 178: ...over Open the engine cover WARNING Risk of crushing When lifting and closing limbs could become trapped Do not reach between covers and chassis NOTE The battery cover must be closed before the engine cover can be opened NOTE On the cab version with sliding doors the sliding doors must be closed Open the engine cover To do this loosen the locking screw 1 by turning the screw anticlockwise Grasp the...

Page 179: ... engine cover Release the engine cover WARNING Risk of crushing When lifting and closing limbs could become trapped Do not reach between covers and chassis Release the engine cover To do this unlatch the support rod 1 from the safety plate 2 and position the support in the holder in the engine cover Close the engine cover To do this press down the engine cover against the pressure of the gas sprin...

Page 180: ...chassis Only lift up and position the covers using two people NOTE On the cab version with sliding doors the sliding doors must be closed Open and lift the battery cover To do this fold up the handles of the battery cover Lift the battery cover with help from another person Lift out the battery cover To do this remove the battery cover from the working area Ensure that no parts can fall into the b...

Page 181: ...s Only lift up and position the covers using two people NOTE On the cab version with sliding doors the sliding doors must be closed Lift in the battery cover To do this fold up the handles of the battery cover Lift in the battery cover with help from another person Position and close the battery cover To do this align and position the battery cover Fold in the handles Ensure that the battery cover...

Page 182: ...vers and chassis Only lift up and position the covers using two people Open and lift the engine cover To do this fold up the handles of the engine cover Lift the engine cover with help from another person Lift out the engine cover To do this lift out the engine cover with help from another second person Remove the engine cover from the working area Ensure that no parts can fall into the engine com...

Page 183: ...reach between covers and chassis Only lift up and position the covers using two people Lift in the engine cover To do this fold up the handles of the engine cover Lift in the battery cover with help from another person Position and close the engine cover To do this align and position the engine cover Fold in the handles Ensure that the engine cover is closed correctly 172780 EN 06 2017 173 ...

Page 184: ...10 A Dipped beam headlights 5F5 10 A Brake lights 5F6 10 A Rear fog lights 5F7 10 A Reversing lights 5F8 10 A Lever and relay for the direction indicator 5F9 10 A Relay for the direction indicator and turn indicator 5F10 10 A Rotating beacon 5F11 10 A Interior light 5F12 10 A Working spotlights 5F13 10 A Front windscreen wiper washer resettable 9F1 8 A Rear window wiper washer 9F2 10 A Radio casse...

Page 185: ...dlights 5F5 10 A Brake lights 5F6 10 A Rear fog lights 5F7 10 A Reversing lights 5F8 10 A Lever and relay for the direction indicator 5F9 10 A Relay for the direction indicator and turn indicator 5F10 10 A Rotating beacon 5F11 10 A Interior light 5F12 10 A Working spotlights 5F13 10 A Lights in control switches 5F14 10 A Front windscreen wiper washer resettable 9F1 8 A Rear window wiper washer 9F2...

Page 186: ...d risk of accident as a result of a failure of the brake system Never operate the truck when the brake ﬂuid level is low Immediately ﬁll the brake ﬂuid reservoir and check the brake system for leaks Check the brake pipes for corrosion and damage and check for leaks Check the main cylinder for leaks Check the front brake callipers for leaks Check the slave cylinder on the rear axle for leaks NOTE W...

Page 187: ...e rubber mounting bushes of the shock absorbers for wear or cracks Changing the brake ﬂuid CAUTION It is recommended the brake ﬂuid be changed every 5000 hours or 5 years whichever is earlier NOTE We strongly recommend that this operation and other adjustments to the brake system be carried out by your service centre 172780 EN 06 2017 177 ...

Page 188: ...he steering failing Never operate the truck when the hydraulic oil level is low Immediately top up the steering ﬂuid tank and check the steering system for leaks NOTE A steering ﬂuid level indicator is ﬁtted and will indicate when the steering ﬂuid level is low However it is advisable to check the steering ﬂuid level every 1000 hours Open and secure the engine cover Open the ﬁller cap of the steer...

Page 189: ...eaks NOTE A brake ﬂuid indicator is ﬁtted and will indicate when the brake ﬂuid level is too low However it is advisable to check the brake ﬂuid level every 1000 operating hours Remove the cover of the brake ﬂuid reser voir between the seats Unscrew the ﬁller cap and make sure that the level reaches the maximum mark 1 The level must never drop below the minimum mark 2 Fill up brake ﬂuid as require...

Page 190: ... auxiliary heating system should be operated at least once a month when not in regular use Open or remove the engine cover see chapter entitled Opening and closing the battery cover and engine cover Ensure that the fuel tank 1 is ﬁlled Open the fuel tap 2 Brieﬂy actuate the heating system Close the fuel tap Close the engine cover NOTE The heater burner must be maintained ac cording to the document...

Page 191: ...em surface water groundwater or onto the soil Check the diesel auxiliary heater ﬁlter Open or remove the engine cover see the chapter Opening and closing the battery cover and engine cover Perform a visual inspection on the fuel ﬁlter 1 Change the ﬁlter if necessary Close the fuel valve Remove the two hose clips from the ﬁlter 1 Pull the hoses out of the old ﬁlter Connect the new ﬁlter Tighten the...

Page 192: ...n protection and skin care products Do not allow the ﬂuid to come into contact with hot engine parts Follow the statutory regulations Open the engine cover Open ﬁller cap of the steering ﬂuid tank Remove and dispose of steering ﬂuid ﬁlter Place a suitable drip tray under the steering ﬂuid tank Remove the drain plug see the arrow Drain ﬂuid Reﬁt drain plug Fill up tank with fresh steering ﬂuid Pay ...

Page 193: ...inding agents and disposed of according to the regulations Dispose of old hydraulic ﬂuid according to the regulations 127 73 Lubricating the steering linkage bearings Using a grease gun lubricate the steering linkage bearings until grease emerges from the bearings 172780 EN 06 2017 183 ...

Page 194: ...e function of the switch for the parking brake Check the function of the display unit Check the functions of all additional operat ing devices 127 134 Checking the steering linkage for wear Jack up the truck Check the steering linkage for wear Check the steering pivot pin for wear Check the ball bearing for wear NOTE The total movement allowed at the wheel rim is 2 mm 184 172780 EN 06 2017 ...

Page 195: ...ial removal tool With large wheels tyres should be changed using a trolley jack 1 or a tool 2 and a crane and or a lifting device CAUTION Risk of truck damage when working without aids The wheels are heavy Work cautiously on removal 172780 EN 06 2017 185 ...

Page 196: ... must only be used to raise the truck for short periods of time e g when changing wheels The hydraulic jack platforms must be secure and level Never change wheels on upward or downward gradients Ensure that no one is in the truck before lifting When lifting the truck always secure it with appropriate means such as wedges or wooden blocks to prevent it from rolling away or tipping over Never start ...

Page 197: ...Switch off the key switch Disconnect the battery Loosen the wheel bolts of the steering axle but do NOT remove them Prevent the truck from rolling away using blocks at the front wheels Place the special lifting block 1 at the location shown Place the hydraulic jack in the centre underneath the special lifting block Raise the truck from the ﬂoor until the wheels are no longer in contact with the gr...

Page 198: ...uck onto the ground Tighten the wheel bolts crosswise with a torque of 195 Nm In the interest of safety the correct assem bly of the wheel bolts MUST be checked after 50 hours of operation NOTE If the wheel bolts need retightening to the correct torque they must then be checked again after 50 hours Repeat this procedure every 50 hours until the correct torque is consistently obtained 188 172780 EN...

Page 199: ...ks to prevent it from rolling away or tipping over Never start the electric motor when the truck is raised Never work on a raised truck or leave a raised truck unattended when it is only supported by a hydraulic jack Never work underneath the raised truck Never lie underneath the raised truck WARNING Risk of serious crush injuries from falling wheels The wheels are heavy Work carefully when removi...

Page 200: ...ntil the wheels are no longer in contact with the ground Remove wheel bolts Remove wheel Installation Insert wheel Tighten the wheel bolts crosswise Carefully lower the truck Remove the hydraulic jack Tighten the wheel bolts crosswise with a torque of 195 Nm For safety reasons the correct assembly of the wheel bolts MUST be checked after 50 operating hours NOTE If the wheel bolts need re tightenin...

Page 201: ...l bolts After removing a wheel the security of the bolts MUST be checked within 50 hours of operation For effective wheel ﬁxing tighten the wheel bolts diametrically to 195 Nm NOTE If it is found necessary to tighten the wheel bolts to the correct torque then they must be checked again after 50 hours Repeat the tightening procedure every 50 hours until the correct torque is consistently obtained 1...

Page 202: ...ormed plates or that the electrolyte has evaporated Check the condition of the connections and that they are securely positioned Check cable insulation for wear and dam age Check battery charger connectors and cables for damage and burnt contacts Ensure that insulation is present on the cell connections and that it is undamaged Check that the tops of the cells are clean and dry Check lifting eyes ...

Page 203: ...with the skin or eyes When refuelling wear personal protective equipment in accordance with regulations ENVIRONMENT NOTE Diesel fuel is harmful to the environment Improper handling of fuels poses a risk to people and the environment Do not spill fuel Make sure that no fuel gets into the sewage system surface water groundwater or onto the soil Filling the tank Switch off the key switch Switch off t...

Page 204: ...ing a grease gun until grease emerges from the bearings Checking and lubricating latches and hinges Inspect and lubricate Hinges and locking mechanisms Battery cover lock Battery door lock Engine cover lock Side panels Door hinges and locking mechanisms Sliding doors door runners and the corre sponding mechanisms as required 194 172780 EN 06 2017 ...

Page 205: ...he hoses in place are attached Ensure that all clips are replaced if worn or damaged Inspect hoses for signs of fretting Ensure that hoses are routed far away from very hot and moving parts NOTE Should hoses be subject to acids solvents steam cleaning salt water or ozone the inspection period should be reduced Replacing the breather ﬁlter for the steering ﬂuid tank Open or remove the engine cover ...

Page 206: ... acid immediately using plenty of water CAUTION Risk of damage Note the information in the operating instructions for the battery Check the battery acid level and the speciﬁc gravity in accordance with the recommen dations of the battery manufacturer Inspect the battery for any cracks in the housing raised plates and acid leaks Have defective batteries repaired by the authorised service centre The...

Page 207: ...er personal protection suit Switch off the key switch Disconnect the battery Check the tightness of the connections Ensure that the battery cables are undam aged and well insulated Check the safety of the cable connections of the electric motor Ensure that all motor cables are undam aged and well insulated Remove all signs of corrosion and replace any damaged cables NOTE Corroded connections and d...

Page 208: ...the malfunction of safety critical com ponents Only carry out inspection and maintenance routines if you have been trained and are authorised to do so DANGER The majority of accidents and injuries that occur in workshops are caused by the failure to observe some basic rules of care and safety and for this reason in most cases they can be avoided Always follow the maintenance safety guidelines when...

Page 209: ...nt with the operating company These factors may call for shorter mainten ance intervals Contaminated poor quality roads Dusty or salty air High air humidity Extremely high or low ambient tempera tures or extreme changes in temperature Multi shift operation with a high duty cycle Speciﬁc national regulations for the truck or individual components For maintenance tasks only use original spare parts ...

Page 210: ...e Reset the service interval using diagnostic software Undercarriage Check that the wheel bolts are securely ﬁtted Tighten if necessary Check the steering for play and check it is working correctly Check the condition of all the mechanical parts of the service brake and the parking brake and check they are working correctly Controls Check all controls and their operation General Check labelling fo...

Page 211: ... the wheels and tyres Check the parking brake Lubricate the upper and lower axle stub bearings of the steering axle Lubricate the steering linkage bearings Check the steering linkage for wear Check the brake ﬂuid level Top up if necessary Check the brake system for damage corrosion and leaks Check the front and rear brake linings for wear Replace if necessary Check the shock absorber for damage Re...

Page 212: ...6 Maintenance Maintenance intervals 202 172780 EN 06 2017 ...

Page 213: ...eck and lubricate all doors as well as latches and hinges of the covers Undercarriage Checking the condition of the wheels and tyres Carry out brake test for the parking brake Lubricate the top and bottom steering swivel bearings Lubricate the steering linkage bearings Check steering linkage for wear Check the brake ﬂuid level Top up if necessary Check the brake system for damage corrosion and lea...

Page 214: ...4000 16000 18000 Check the steering ﬂuid level Top up if necessary Check the steering ﬂuid hoses for damage and leaks Replace if necessary Special equipment and accessories Check diesel heater ﬁlter if applicable General Check labelling for completeness Test drive the truck 204 172780 EN 06 2017 ...

Page 215: ...the wheels and tyres Carry out a brake test on the parking brake Lubricate the top and bottom steering swivel bearings Lubricate the steering linkage bearings Check the steering linkage for wear Change the brake ﬂuid Check the brake system for damage corrosion and leaks Check the front and rear brake linings for wear Replace if necessary Check the shock absorber for damage Replace if necessary Con...

Page 216: ...ntervals At operating hours Carried out 5000 10000 15000 20000 Special equipment and accessories Renew the diesel heater fuel ﬁlter if applicable General Check labelling for completeness Test drive the truck 206 172780 EN 06 2017 ...

Page 217: ...7 Technical data ...

Page 218: ...3PzS 1026 564 627 375 965 204 80 4PzS 1026 708 627 460 1210 204 80 4PzS 1026 708 627 500 1210 234 80 4PzS 1028 711 784 560 1558 234 80 4PzS 1028 711 784 620 1558 Special design for truck chassis necessary R 07 25 long wheelbase Tray Voltage V Cell type a mm b mm h2 mm Capacity Ah Weight kg 235 80 5PzS 1028 855 784 700 1863 208 172780 EN 06 2017 ...

Page 219: ...26 564 462 240 679 244 80 4PzS 1026 708 462 320 858 204 80 4PzS 1026 708 462 460 1210 204 80 4PzS 1026 708 462 500 1210 Wheel rim and tyre data Front steer wheels Tyre Rim Inner tube Pneumatic 6 0 R9 12PR IC70 TL 4 00E 9 6 00 9 SE 21 x 8 9 4 00E 9 SE non marking 21 x 8 9 4 00E 9 Rear drive wheels Tyre Rim Inner tube Pneumatic 7 00 12 16PR IC70 TL 5 00S 12 7 00 12 75D SE 7 00 R12 5 00S 12 SE non ma...

Page 220: ...7 Technical data Technical data platform truck 2200 Technical data platform truck 2200 y m2 l1 l5 l3 b10 b13 b11 b9 b Wa h6 h7 h10 h11 210 172780 EN 06 2017 ...

Page 221: ...0 2 1 Service weight kg 3 100 2 2 Axle load with load front rear kg 2 300 2 800 2 3 Axle load without load front rear kg 1 800 1 300 Wheels and tyres platform tractor 2 200 3 1 Tyres front rear SE CS superelastic P pneu matic Contoured solid superelastic tyres are available P P 3 2 Tyre size front 6 00 R 9 3 3 Tyre size rear 7 00 R 12 3 5 Wheels number front rear x driven 2 2x 3 6 Track width fron...

Page 222: ...form Based on level dry surface with rolling resistance of 200 N t Refer to towing capacity diagram for speciﬁc oper ating conditions and when the application involves inclines or ramps N 5kW 5600 6000 20kW 9600 10000 5 7 Climbing ability with without load 30 minute rating See graph 5 8 Maximum climbing ability with without load 5 minute rating See graph 5 10 Service brake Hydraulic electric Drive...

Page 223: ...1 Type of drive control AC microprocessor 8 4 Noise level at operator s ear dB A 69 8 5 Towing coupling design type DIN no Rockinger 244 Towing diagram A Speed km h B Permissible haul per hour m C Drawbar pull N D Combined weight trailed plus carried t E Gradient 172780 EN 06 2017 213 ...

Page 224: ...data platform truck 2200 NOTE The permissible haul per hour is the total distance travelled including the return journey and any downhill gradients NOTE The tow tractor must only be used with braked trailers 214 172780 EN 06 2017 ...

Page 225: ...Technical data 7 Technical data platform truck 2600 Technical data platform truck 2600 y m2 l1 l5 l3 b10 b13 b11 b9 b Wa h6 h7 h10 h11 172780 EN 06 2017 215 ...

Page 226: ...vice weight kg 3200 2 2 Axle load with load front rear kg 2 100 3 100 2 3 Axle load without load front rear kg 1 800 1 400 Wheels and tyres platform tractor 2 600 3 1 Tyres front rear SE CS superelastic P pneu matic Contoured solid superelastic tyres are available P P 3 2 Tyre size front 6 00 R 9 3 3 Tyre size rear 7 00 R 12 3 5 Wheels number front rear x driven 2 2x 3 6 Track width front Pneumati...

Page 227: ...tform Based on level dry surface with rolling resistance of 200 N t Refer to towing capacity diagram for speciﬁc oper ating conditions and when the application involves inclines or ramps N 5kW 5600 6000 20kW 9600 10000 5 7 Climbing ability with without load 30 minute rating See graph 5 8 Maximum climbing ability with without load 5 minute rating See graph 5 10 Service brake Hydraulic electric Driv...

Page 228: ...1 Type of drive control AC microprocessor 8 4 Noise level at operator s ear dB A 69 8 5 Towing coupling design type DIN no Rockinger 244 Towing diagram A Speed km h B Permissible haul per hour m C Drawbar pull N D Combined weight trailed plus carried t E Gradient 218 172780 EN 06 2017 ...

Page 229: ...data platform truck 2600 NOTE The permissible haul per hour is the total distance travelled including the return journey and any downhill gradients NOTE The tow tractor must only be used with braked trailers 172780 EN 06 2017 219 ...

Page 230: ...7 Technical data Technical data long wheelbase tow tractor Technical data long wheelbase tow tractor y m2 l1 l5 l3 b10 b13 b11 b9 b Wa h6 h7 h10 h11 220 172780 EN 06 2017 ...

Page 231: ...0 Weights long wheelbase tow tractor 2 1 Service weight kg 4 800 2 2 Axle load with load front rear kg 2 600 2 500 2 3 Axle load without load front rear kg 2 500 2 300 Wheels and tyres long wheelbase tow tractor 3 1 Tyres front rear SE CS superelastic P pneu matic Contoured solid superelastic tyres are available P P 3 2 Tyre size front 6 00 R 9 3 3 Tyre size rear 7 00 R 12 3 5 Wheels number front ...

Page 232: ...face with rolling resistance of 200 N t Refer to towing capacity diagram for speciﬁc oper ating conditions and when the application involves inclines or ramps N 16 000 5 7 Climbing ability with without load 30 minute rating See graph 5 8 Maximum climbing ability with without load 5 minute rating See graph 5 10 Service brake Hydraulic electric Drive long wheelbase tow tractor 6 1 Drive motors 60 mi...

Page 233: ...tor Towing diagram A Speed km h B Permissible haul per hour m C Drawbar pull N D Trailer weight t E Gradient NOTE The speed drawbar pull performance of the tractor can be programmed between the two limits shown to suit the application 172780 EN 06 2017 223 ...

Page 234: ...actor NOTE The permissible haul per hour is the total distance travelled including the return journey and any downhill gradients NOTE Only braked trailers are permitted for loads ex ceeding 9 t and when travelling on downward slopes 224 172780 EN 06 2017 ...

Page 235: ...Technical data 7 Technical data tow tractor with short wheelbase Technical data tow tractor with short wheelbase y m2 l1 l5 l3 b10 b13 b11 b9 b Wa h6 h7 h10 h11 172780 EN 06 2017 225 ...

Page 236: ...s short wheelbase tow tractor 2 1 Service weight kg 3 800 2 2 Axle load with load front rear kg 2 000 2 100 2 3 Axle load without load front rear kg 1 900 1 900 Wheels and tyres short wheelbase tow tractor 3 1 Tyres front rear SE CS superelastic P pneu matic Contoured solid superelastic tyres are available P P 3 2 Tyre size front 6 00 R 9 3 3 Tyre size rear 7 00 R 12 3 5 Wheels number front rear x...

Page 237: ...urface with rolling resistance of 200 N t Refer to towing capacity diagram for speciﬁc oper ating conditions and when the application involves inclines or ramps N 16 000 5 7 Climbing ability with without load 30 minute rating See graph 5 8 Maximum climbing ability with without load 5 minute rating See graph 5 10 Service brake Hydraulic electric Drive short wheelbase tow tractor 6 1 Drive motors 60...

Page 238: ...elbase Towing diagram A Speed km h B Permissible haul per hour m C Drawbar pull N D Trailer weight t E Gradient NOTE The speed drawbar pull performance of the tractor can be programmed between the two limits shown to suit the application 228 172780 EN 06 2017 ...

Page 239: ...ront as at the rear NOTE The towed load at the front is dependent on the coupling height installation height of the front coupling If the coupling height is lowered the permissible towed load at the front of the tow tractor is also reduced see the table NOTE The towed load is dependent on the maximum pulling force of the tow coupling see the identiﬁcation plate for the tow coupling The towed load ...

Page 240: ...7 Technical data Towed load for the front coupling tow tractors with short and long wheelbases 230 172780 EN 06 2017 ...

Page 241: ...ty information for hydraulic ﬂuid 31 Contact details I Copyright and trademark rights 6 D Damage 26 Data plates and adhesive labels 45 Decommissioning the truck 152 Defects 26 Diagnostic codes Display 111 Disposal Battery 7 Components 7 Distance indicator 110 Drive direction indicator 110 Driver 20 Driver code entry Logging off 134 Driver rights duties and rules of behaviour 20 Drivers with medica...

Page 242: ...over 82 165 Operating company 21 Operating devices Function test 184 Ordering spare parts and wearing parts 158 Overheating indicator 108 P Packaging 6 Personnel qualiﬁcations 154 Prohibition of use by unauthorised persons 21 R Rear window wiper washer 143 Reference standards 36 Replacing the battery using a hand pallet truck 100 Retroﬁtting 24 Road lights 102 Routine inspection and maintenance 19...

Page 243: ...ew of tow tractor version 41 Visual inspections 50 W Warning display for brake ﬂuid 114 Warning indicator for the interlock 113 Wheel rim and tyre Technical data 209 Wheels Check the wheel bolts 191 Windscreen wiper Switching the front windscreen wiper washer on and off 143 Switching the rear window wiper washer on and off 143 172780 EN 06 2017 233 ...

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Still R 07-25, Original Instructions Manual

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