Toro 08839 Operator'S Manual Download

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Form No. 3454-774 Rev A

Field Pro 6040

Model No. 08839—Serial No. 400000000 and Up

*3454-774*

Summary of Contents for 08839

Page 1: ...Form No 3454 774 Rev A Field Pro 6040 Model No 08839 Serial No 400000000 and Up Register at www Toro com Original Instructions EN 3454 774...

Page 2: ...You are responsible for operating the product properly and safely Visit www Toro com for product safety and operation training materials accessory information help finding a dealer or to register you...

Page 3: ...ing Machine 39 Transporting the Machine 40 Maintenance 42 Maintenance Safety 42 Recommended Maintenance Schedule s 42 Daily Maintenance Checklist 43 Pre Maintenance Procedures 44 Preparing for Mainten...

Page 4: ...while operating the machine Do not engage in any activity that causes distractions otherwise injury or property damage may occur Keep bystanders and children out of the operating area Do not allow chi...

Page 5: ...oading the machine and drive forward off the ramp when unloading 2 Warning all operators should be trained before operating the machine 5 Thrown object hazard keep bystanders away 8 Tipping hazard do...

Page 6: ...775 145 1775 1 Auxiliary hydraulic power 3 Engine start 2 Power 4 Battery decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery 1 Explosion hazard 6 Keep bystanders away...

Page 7: ...off PTO 5 Operator presence switch 3 Parking brake 6 Battery decal137 9505 137 9505 1 Do not use fuel with an alcohol content by volume greater than 10 decal132 1316 132 1316 1 Entanglement hazard bel...

Page 8: ...hours 7 Engine oil decal135 0328 135 0328 1 Wheel lug nut torque 95 ft lb 129 N m 5x 2 Read and understand the Operator s manual before performing any maintenance check torque after first 100 hours th...

Page 9: ...mbly 1 Long rear lift chain 25 inches 2 Shackle 2 Clevis pin 2 Cotter pin 2 Flange head bolt 3 8 x 1 3 4 inches 2 Washer 2 5 inch 2 Flange locknut 3 8 inch 3 Chain sleeve 2 Flange head bolt 1 2 x 3 in...

Page 10: ...ure 2 Short drawbar chain 17 1 2 inches 1 Lift bracket 6 Carriage bolt 5 16 x 1 inch 4 Washer 3 8 x 7 8 inch 6 Flange locknut 5 16 inch 1 Rear attachment lift frame assembly 2 Long rear lift chain 25...

Page 11: ...in Figure 5 4 Torque the locknut to 19 8 to 25 4 N m 175 to 225 in lb 5 Repeat steps 2 through 4 for the other short drawbar chain at the chain tab at the other side of the machine Preparing the Rear...

Page 12: ...head bolts 3 8 x 1 3 4 inches washers 3 8 inch and locknuts 3 8 inch 5 Slide the chain sleeves onto the lift chains and then install the lift chains to the shaft lift assembly with shackles clevis pin...

Page 13: ...rame is centered under the machine g361712 Figure 11 4 Lift the back of the rear attachment lift frame to align the holes in the lift frame tubes with the holes in the channels of the rear frame Figur...

Page 14: ...ack from the chain and align the link to the hole in the tow stop bracket of the of the drawbar Ensure the link is flush to the outboard side of the bracket and the next link forward aligns into the g...

Page 15: ...retract hoses are not twisted around each other g361588 Figure 17 1 9 cm 3 5 inches from the end of the rear tube channel 2 Hose guard 5 Assemble the rear attachment lift cylinder onto the mount shaft...

Page 16: ...mount attachment lift arm 2 Attachment lift controls 5 Fuel tank and cap 3 Traction controls g384038 Figure 21 1 Depth plate mid mount attachment 4 Rear attachment lift arms 2 Cushion 5 Operator s pl...

Page 17: ...mid mount attachment Mid Mount Attachment Lift Control Use the mid mount attachment lift control to raise or lower the mid mount attachment Choke Control Use the choke control Figure 22 to adjust the...

Page 18: ...ower and control the forward and reverse motion of the machine Move the levers forward or backward to control the drive wheel on the same side forward or reverse respectively The wheel speed is propor...

Page 19: ...oid prolonged breathing of vapors Keep your hands and face away from the nozzle and the fuel tank opening Keep fuel away from your eyes and skin Do not store the machine or fuel container where there...

Page 20: ...ne Checking the Engine Oil Level page 49 Checking the Tire Air Pressure page 56 Checking the Hydraulic Lines and Hoses page 58 Checking the Hydraulic Fluid Level page 58 Checking the Safety Interlock...

Page 21: ...ne starts shut off the engine remove the key and contact you authorized Toro distributor for service Adjusting the Backrest Position 1 Remove the 4 bolts and 4 washers that secure the backrest pad to...

Page 22: ...ngage the parking brake Shut off the engine and remove the ignition key Wait for all moving parts to stop Do not operate the machine when there is the risk of lightning Do not use the machine as a tow...

Page 23: ...en the SLOW and FAST positions Figure 27 g384035 Figure 27 1 Throttle midway position 3 Ignition key START 2 Choke ON 4 Ignition key RUN 4 If the engine is cold pull the choke control to the ON positi...

Page 24: ...to the NEUTRAL position 2 Engage the parking brake 3 Lower the attachments 4 Move the throttle to the SLOW position Figure 28 g384034 Figure 28 1 Throttle SLOW 3 Ignition key STOP 2 Ignition key RUN 5...

Page 25: ...ion To move forward in a straight line move both motion control bars forward at the same time g334482 Figure 29 To turn left or right pull the motion control bar back toward neutral in the desired tur...

Page 26: ...e 30 3 With the engine running pull back the mid mount attachment lift control to raise the mid mount attachment Figure 31 g384220 g358791 Figure 31 1 Mid mount attachment control Lowering the Mid Mou...

Page 27: ...tilt control forward to rotate the tine engagement angle backward g384040 g359101 Figure 33 1 Mid mount attachment tilt control Tilting the Mid Mount Attachment Forward Move the mid mount attachment t...

Page 28: ...the machine CAUTION The multi tool arm rotates freely when the clevis pins are removed your hands or fingers could get pinched and injured if they are caught between the multi tool arm and the angle s...

Page 29: ...9 Adjust the tilt of the multi tool carrier as needed Figure 39 g359127 Figure 39 29...

Page 30: ...ment raised or lowered positions Above grade position grade position or below grade position Up stop positions or stow position Limit the mid mount attachment lowered position Above grade position gra...

Page 31: ...ach working pass g384261 g384263 Figure 42 1 51 mm 2 0 inches 3 25 mm 1 0 inch 2 38 mm 1 5 inches Above Grade Stop Pin Positions Insert a stop pin into an above grade attachment stop hole when you wan...

Page 32: ...o repeatability lower the mid mount attachment to grade or a selected below grade position g384266 g384267 Figure 44 1 0 mm 0 inch 3 6 mm 0 25 inch 2 3 mm 0 12 inch Stow Stop Pin Positions Insert the...

Page 33: ...ht of the Mid Mount Attachment page 26 4 If used insert a stop pin into the up stop attachment stop hole refer to Up Stop Stop Pin Positions page 31 5 If used raise the mid mount attachment as needed...

Page 34: ...a level surface at the job site and engage the parking brake 2 If inserted remove the stop pin from the up stop attachment stop hole 3 Fully raise the mid mount attachment g384310 Figure 48 4 Insert...

Page 35: ...from the following mid mount attachment stop positions Transport and maintenance position attachment stop hole Up stop attachment stop hole Grade or below grade attachment stop hole Above grade attach...

Page 36: ...locknut 4 Remove the carriage bolt and locknut that secures the lift link to the lift arm bracket and rotate the lift link rearward 5 Repeat steps 3 and 4 at the other side of the machine 6 Start the...

Page 37: ...ttachment remove the wood blocks and remove the stop pin from the 38 mm 1 5 inch above grade attachment stop hole 6 Fully lower the mid mount attachment to the ground g365616 Figure 55 7 Shut off the...

Page 38: ...ine speed by pressing the traction controls slowly this allows the engine to keep up with the ground speed of the vehicle Pushing the traction controls too quickly reduces the engine speed which can r...

Page 39: ...r If you exceed towing limits severe damage to the hydraulic pumps may result CAUTION The wheels can move freely when the bypass valves are opened The machine can roll uncontrolled possibly causing in...

Page 40: ...ll width ramp Ensure that the trailer or truck has all the necessary brakes lighting and marking as required by law Please carefully read all the safety instructions Knowing this information could hel...

Page 41: ...his could cause a loss of control or a tip over situation 1 If using a trailer connect it to the towing vehicle and connect the safety chains 2 If applicable connect the trailer brakes and lights 3 Lo...

Page 42: ...lly release pressure from components with stored energy Recommended Maintenance Schedule s Maintenance Service Interval Maintenance Procedure After the first 50 hours Change the engine oil and filter...

Page 43: ...heck the level of the engine oil Check the condition of the air filter Clean the cooling fins on the engine Check unusual engine noises Check unusual operating noises Check the level of the hydraulic...

Page 44: ...her bystanders Remove the key from the ignition before you do any maintenance Preparing for Maintenance g366682 Figure 62 1 Park the machine on a level surface 2 Ensure that the traction is in neutral...

Page 45: ...Figure 63 1 Latch 2 Latch pin 2 Lift the hood from the machine Figure 64 g362438 Figure 64 Installing the Hood 1 Lower the hood onto the machine Figure 65 g362439 Figure 65 2 Pull the latches over the...

Page 46: ...s you from accidentally stripping them free of the retainers g333931 Figure 67 1 Knobs 2 Operator s cushion 2 Lower the operator s cushion Figure 67 Raising the Operator s Cushion 1 Rotate up the oper...

Page 47: ...caster wheel axle as shown in Figure 69 WARNING The front axle can pivot ensure that the floor jack is centered on the machine so that it does not shift while lifting always use 2 jack stands to supp...

Page 48: ...pe the grease fittings clean 3 Pump grease into the fittings 4 Wipe off excess grease Note Improper wash down procedures can negatively affect bearing life Do not wash down the machine when it is stil...

Page 49: ...pecifications API classification level SJ or higher Oil Viscosity SAE 30 above 4 C 40 F Checking the Engine Oil Level Service Interval Before each use or daily Note The engine is shipped with oil in t...

Page 50: ...rankcase may result in engine damage 9 Install the hood refer to Installing the Hood page 45 Changing the Engine Oil and Filter Service Interval After the first 50 hours Every 100 hours Draining the E...

Page 51: ...tighten the filter an additional 1 2 turn Figure 78 Adding Oil to the Engine Oil Quantity with the filter 2 0 L 2 1 US qt 1 Remove the fill cap from the valve cover Figure 73 and slowly pour approxima...

Page 52: ...take when the primary filter is removed 7 Remove the filter element Note Do not cleaning a used element because you may damage the filter media Installing the Air Filter 1 Inspect the new filter for s...

Page 53: ...r cracks 2 Adjust the air gap Figure 83 between the center electrode and side electrode to 0 76 mm 0 030 inch g326888 Figure 83 1 Center electrode 3 Insulator 2 Side electrode 4 Air gap 0 76 mm 0 030...

Page 54: ...ng the Hood page 45 7 Clamp the fuel lines on both sides of the fuel filter Figure 85 g386402 Figure 85 1 Hose clamp 3 Fuel hoses 2 Filter 4 Fuel shutoff 8 Squeeze the ends of the hose clamps together...

Page 55: ...44 2 Lower the operator s cushion refer to Lowering the Operator s Cushion page 46 3 Remove the open fuse from the fuse block Figure 80 g385715 Figure 86 1 Fuse block 4 Insert a new fuse of the same...

Page 56: ...adjust the air pressure in the tires to the specified air pressure g001055 Figure 87 Torquing the Wheel Lug Nuts Service Interval Monthly Wheel lug nut torque specification 129 N m 95 ft lb Torque the...

Page 57: ...engine insert a socket wrench or breaker bar into the idler tension arm and move the bracket up to relieve belt tension Figure 90 g363632 Figure 90 1 Idler tension arm 3 Slip the belt from the pulleys...

Page 58: ...is not available Mobil 424 hydraulic fluid may be used Note Toro does not assume responsibility for damage caused by improper substitutions Note Many hydraulic fluids are almost colorless making it di...

Page 59: ...Filter 1 Clean the filter mounting flange of the filter head 2 Apply a thin coat of the specified hydraulic fluid to the gasket of the new filter refer to Hydraulic Fluid Specifications page 58 3 Fill...

Page 60: ...drain plug 4 Remove the drain plug from the tank and wait for the hydraulic fluid to drain 5 Check the drain plug for steel fragments Note Contact your authorized Toro distributor if the end of the p...

Page 61: ...arking brake shut off the engine remove the key and wait for all moving parts to stop 2 Thoroughly wash the machine Use a garden hose without a nozzle to avoid forcing water past the seals and contami...

Page 62: ...Notes...

Page 63: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs...

Page 64: ...roduct warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use remanufactured parts for warranty repairs D...

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