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Still FM-X 10 N, Original Instructions Manual

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Still FM-X 10 N Original Instructions Manual Download Page 374

Lashing trucks

With a cab. . . . . . . . . . . . . . . . . . . . . .  286
With an overhead guard. . . . . . . . . . .  284

Lift height preselector

AUTO MODE function. . . . . . . . . . . .  197
Definition of terms. . . . . . . . . . . . . . . .  196
General. . . . . . . . . . . . . . . . . . . . . . . .  195
Operation. . . . . . . . . . . . . . . . . . . . . .  200
Performing a teach-in. . . . . . . . . . . . .  204
Teach-in, general. . . . . . . . . . . . . . . .  203

Lifting. . . . . . . . . . . . . . . . . . . . . . . .  124, 301
Lifting system

Fingertip switch. . . . . . . . . . . . . . . . . .  129
Joystick 4Plus. . . . . . . . . . . . . . . . . . .  126
Operating device. . . . . . . . . . . . . . . .  125

Lift mast

Greasing the roller tracks. . . . . . . . . .  322

Lift mast versions. . . . . . . . . . . . . . . . . . .  124

Telescopic lift mast. . . . . . . . . . . . . . .  124
Triplex lift mast. . . . . . . . . . . . . . . . . .  125

Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . .  94

STILL SafetyLight. . . . . . . . . . . . . . . . .  93

List of abbreviations. . . . . . . . . . . . . . . . . .  16
Lithium-ion batteries

Approved batteries. . . . . . . . . . . . . . .  247
Battery weight and dimensions. . . . . .  246
Charging. . . . . . . . . . . . . . . . . . . . . . .  252
Charging the battery after delivery. . .  251
Checking the charge state. . . . . . . . .  249
Danger areas. . . . . . . . . . . . . . . . . . . .  26
Declaring the use. . . . . . . . . . . . . . . . .  28
Display. . . . . . . . . . . . . . . . . . . . . . . . .  69
Driver qualification. . . . . . . . . . . . . . . .  28
Fire protection measures. . . . . . . . . .  245
First-aid measures. . . . . . . . . . . . . . .  244
Hazard assessment. . . . . . . . . . . . . . .  28
Illustration. . . . . . . . . . . . . . . . . . . . . .  247
Impermissible use in the shock cold

store. . . . . . . . . . . . . . . . . . . . . . . . .  223

Installing. . . . . . . . . . . . . . . . . . . . . . .  263
Intended use. . . . . . . . . . . . . . . . . . . . .  10
Maintenance personnel. . . . . . . . . . .  244
Maintenance tasks. . . . . . . . . . . . . . .  324
Nameplate. . . . . . . . . . . . . . . . . . . . . . .  8
Permissible batteries. . . . . . . . . . . . . .  27
Procedure in the event of a fire. . . . . .  28

Product-specific dangers. . . . . . . . . . .  26
Recommissioning following deep dis-

charge. . . . . . . . . . . . . . . . . . . . . . .  254

Regulations for storing. . . . . . . . . . . .  248
Safety regulations. . . . . . . . . . . .  244, 246
Special notes. . . . . . . . . . . . . . . . . . . .  25
Switching to lead-acid batteries. . . . .  256
Transporting outside the premises. . . .  29

Lithium-ion battery display. . . . . . . . . . . . .  69
Load

Picking up. . . . . . . . . . . . . . . . . . . . . .  149
Setting down. . . . . . . . . . . . . . . . . . . .  155
Transporting. . . . . . . . . . . . . . . . . . . .  153

Load backrest. . . . . . . . . . . . . . . . . . . . .  141
Load capacity. . . . . . . . . . . . . . . . . . . . . .  143
Load chains

Cleaning. . . . . . . . . . . . . . . . . . . . . . .  281
Tension. . . . . . . . . . . . . . . . . . . . . . . .  142

Load measurement. . . . . . . . . . . . . . . . .  184
Lowering protection assistant. . . . . . . . .  176
Lowering stop function (electronic). . . . .  131
Lubrication plan. . . . . . . . . . . . . . . . . . . .  315

M

Maintenance

General information. . . . . . . . . . . . . .  304

Maintenance data table. . . . . . . . . . . . . .  317
Maintenance personnel for batteries. . . .  268
Malfunctions in lifting mode. . . . . . . . . . .  141
Medical equipment. . . . . . . . . . . . . . . . . . .  34
Messages in the display. . . . . . . . . . . . . .  61
Misuse of safety systems. . . . . . . . . . . . . .  32
MSG 65/MSG 75 driver's seat. . . . . . . . . .  79

Adjusting the backrest extension. . . . .  82
Adjusting the horizontal suspension. . .  83
Adjusting the lumbar support. . . . . . . .  81
Adjusting the seat backrest. . . . . . . . .  80
Adjusting the seat suspension. . . . . . .  81
Moving. . . . . . . . . . . . . . . . . . . . . . . . .  80
Switching the seat heater on and off. .  82

N

Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . .  6
Nameplate for a lithium-ion battery. . . . . . .  8
Neutral position. . . . . . . . . . . . . . . . . . . .  107

Index

 

 362

50988078001 EN - 11/2021  -  10

Summary of Contents for FM-X 10 N

Page 1: ... W FM X EW Lithium ion FM X 10 FM X 12 FM X 14 FM X 17 FM X 20 FM X 20 HD FM X 25 Original instructions 1900 1901 1902 1903 1904 1905 1906 1907 1908 1909 1910 1914 1915 1916 1917 1918 1919 1920 1921 1922 50988078001 EN 11 2021 10 ...

Page 2: ......

Page 3: ...strial trucks is also available This guide provides information for handling industrial trucks Information on how to select suitable indus trial trucks for a particular area of applica tion Prerequisites for the safe operation of in dustrial trucks Information on the use of industrial trucks Information on transport initial commission ing and storage of industrial trucks Internet address and QR co...

Page 4: ......

Page 5: ...Using working platforms 12 Information about the documentation 13 Documentation scope 13 Supplementary documentation 14 Issue date and topicality of the operating instructions 15 Copyright and trademark rights 15 Explanation of information symbols used 15 List of abbreviations 16 Defining directions 18 Schematic views 19 Environmental considerations 20 Packaging 20 Disposal of components and batte...

Page 6: ...ety tests 44 Carrying out regular inspections on the truck 44 Insulation testing 44 Safety regulations for handling consumables 46 Permissible consumables 46 Oils 46 Hydraulic fluid 47 Battery acid 48 Brake fluid 49 Disposal of consumables 51 Commissioning FleetManager variant 52 Activating the access control after delivery of the truck 52 Emissions 52 3 Overviews Overview 56 Overview of the drive...

Page 7: ...t function 89 Switching on 90 Switching on the key switch 90 Lighting 93 STILL SafetyLight variant 93 Switching the working spotlights variant on and off 94 Daytime running lights footwell lighting variant 95 Efficiency and drive modes 96 Blue Q efficiency mode 96 OPTISPEED Continuously variable reduction in driving speed or hydraulic functions variant 96 Driving 99 Safety regulations when driving...

Page 8: ...s 135 Fork extension variant 139 Load backrest variant 141 Working platforms 141 Malfunctions in lifting mode 141 Handling loads 143 Safety regulations when handing loads 143 Before picking up a load 143 Picking up loads 145 Danger area 147 Transporting pallets 148 Transporting suspended loads 148 Picking up a load 149 Transporting loads 153 Setting down loads 155 Driving on upward and downward gr...

Page 9: ...al adjustment mechanism for the driver s compartment variant 188 Overhead guard with optimised visibility variant 189 Clipboard variant 190 Battery change frame variant 191 General 191 Safe handling 191 Load capacity 191 Area of application 192 Adjusting the transfer height 192 Locking the battery change frame 193 Battery replacement area 193 Lift height preselector easy Target variant 195 General...

Page 10: ... 236 Checking the battery condition acid level and acid density 237 Checking the battery charge status 239 Charging the battery 239 Equalising charging to preserve the battery capacity 242 Handling the lithium ion battery variant 244 Safety regulations for handling the lithium ion battery 244 Approved lithium ion batteries 247 Lithium ion batteries GGS Li ion 48 V BG4 9 8 kWh and 39 2 kWh 247 Regu...

Page 11: ...overhead guard 286 Crane loading trucks with a cab 290 Decommissioning 296 Shutting down and storing the truck 296 Re commissioning after shutdown 297 5 Maintenance Safety regulations for maintenance 300 General information 300 Working on the hydraulic equipment 300 Working on the electrical equipment 299 Safety devices 301 Set values 301 Lifting and jacking up 301 Working at the front of the truc...

Page 12: ...plication 324 Maintenance tasks for lithium ion batteries 324 6 Technical data Dimensions 326 VDI datasheet for FM X 10 Li ion N FM X 12 Li ion N 327 VDI datasheet for FM X 14 Li ion N W EW 332 VDI datasheet for FM X 17 Li ion N W EW 337 VDI datasheet for FM X 20 Li ion N W EW 342 VDI datasheet for FM X 20 HD Li ion 347 VDI datasheet for FM X 25 Li ion W EW 351 Elokon Eloshield interface variant 3...

Page 13: ...1 Foreword ...

Page 14: ...ents and ensure that the warranty remains valid Conformity marking The manufacturer uses the conformity mark ing to document the conformity of the industri al truck with the relevant directives at the time of placing on the market CE in the European Union EU UKCA in the United Kingdom UK EAC in the Eurasian Economic Union The conformity marking is applied to the nameplate A declaration of conformi...

Page 15: ... 1 For the markets of the European Union the EU candidate countries the EFTA States and Switzerland 2 For the United Kingdom market The declaration of conformity document is supplied with the industrial truck The declara tion shown explains the conformity with the provisions of the EC Machinery Directive and the Supply of Machinery Safety Regulation 2008 2008 No 1597 An unauthorised structural cha...

Page 16: ... trucks with the FleetManager or PIN code var iants Key for cab variant Hexagon socket wrench for emergency low ering in the driver s compartment below the steering wheel Battery change frame variant Foreword 1 Your truck 4 50988078001 EN 11 2021 10 ...

Page 17: ... mm 980 1110 1200 1240 1320 1600 1700 700 mm 1000 1150 1300 1400 1450 1500 1600 1700 mm 400 600 10200 9800 9500 9300 9000 8750 8300 7100 X 15mm X 17 12 1 15 13 7 18 2 6 4 7 17 12 9 10 11 14 13 8 1 2 18 15 16 2 3 4 5 6 5 5 5 14 16 3 9 Foreword 1 Your truck 5 50988078001 EN 11 2021 10 ...

Page 18: ...sengers prohibited Decal information Speed limitation based on lift height Decal information Load capacity diagram load capacity diagram for attachments ex ample Decal information Caution read the operat ing instructions 10 11 12 13 14 15 16 17 18 Nameplate Variant 1 Industrial trucks built up to 12 2021 1 Model 2 Production number 3 Year of manufacture 4 Tare weight in kilograms 5 Maximum permitt...

Page 19: ...ower 10 Battery voltage only for electric trucks 11 Rated capacity NOTE It is possible for there to be multiple con formity markings on the nameplate The EAC mark may also be located in the immediate vicinity of the nameplate Production number NOTE The production number is used to identify the truck It can be found on the nameplate and must be referred to in all technical questions The production ...

Page 20: ... labelling 6 Data matrix code for the authorised serv ice centre 7 UKCA labelling 8 Safety information 9 Data technical data 10 Address of manufacturer STILL Gmbh Berzeliusstraße 10 22113 Hamburg Rechargeable Lithium Ion Battery Produced by BMZ GmbH IEC 13IMP46 174 133 14 Nominal voltage Capacity Energy Capacity equivalent Weight P N B P N SN Custumer order no Still order no Date Made in Germany S...

Page 21: ...dance with directive RED 2014 53 EU The manufacturers of the radio equipment in stalled in the industrial truck declare that the radio equipment corresponds to the Directive RED 2014 53 EU Foreword 1 Your truck 9 50988078001 EN 11 2021 10 ...

Page 22: ...tions If the truck is to be used for purposes other than those specified in the operating instruc tions the approval of the manufacturer and if applicable the relevant regulatory authorities must be obtained beforehand to prevent haz ards The maximum load to be lifted is specified on the capacity rating plate load diagram and must not be exceeded see also the chapter entitled Before picking up a l...

Page 23: ...truck while it is moving It is prohibited to carry passengers on the truck The truck may not be operated in areas where there is a risk of explosion in areas that cause corrosion or in areas that are particularly dus ty Stacking or unstacking on inclined surfaces or ramps is not permitted Place of use The truck is only approved for indoor use The ground must have an adequate load ca pacity concret...

Page 24: ...thorities NOTE Please observe the definition of the following responsible person operating company Parking in temperatures below 10 C CAUTION Batteries may freeze If the truck is parked in an ambient temperature of below 10 C for an extended period the batteries will cool down The electrolyte may freeze and damage the batteries The truck is then not ready for opera tion At ambient temperatures of ...

Page 25: ...t your authorised service centre Enter the production number and year of man ufacture from the nameplate in the space pro vided Production number Year of manufacture Please quote the production number in all technical enquiries Each truck comes with a set of operating in structions These instructions must be stored carefully and must be available to the driver and operating company at all times Th...

Page 26: ...quipment UPA This UPA may be for example Special sensors Special attachments Towing devices Customer specific attachments In this case the truck is supplied with addition al documentation This may be in the form of an insert or separate operating instructions The original operating instructions for this truck are valid for the operation of standard equipment and variants without restriction The op...

Page 27: ...rights These instructions must not be reproduced translated or made accessible to third parties including as excerpts except with the ex press written approval of the manufacturer Explanation of information sym bols used DANGER Indicates procedures that must be strictly adhered to in order to prevent the risk of fatalities WARNING Indicates procedures that must be strictly adhered to in order to p...

Page 28: ...Berufsgenossenschaftliche Vorschrift German accident prevention regulations CE Communauté Européenne Confirms conformity with product specific European directives CE labelling CEE Commission on the Rules for the Approval of the Electrical Equipment International commission on the rules for the approval of electrical equipment DC Direct Current Direct current DFÜ Datenfernübertragung Remote data tr...

Page 29: ...n number PPE Personal protective equipment SE Super Elastic Superelastic tyres solid rubber tyres SIT Snap In Tyre Tyres for simplified assembly without loose rim parts StVZO Straßenverkehrs Zulassungs Ordnung German regulations for approval of vehi cles on public roads TRGS Technische Regel für Gefahrstoffe Ordinance on hazardous materials appli cable in the Federal Republic of Germany UKCA Unite...

Page 30: ...direction forwards 4 Movements of the reach carriage Extending the reach carriage in the load di rection 5 Retracting the reach carriage in the drive direction 6 Tilting the lift mast or fork Backward tilt 7 Forward tilt 8 The driver sits crosswise to the drive direction Foreword 1 Information about the documentation 18 50988078001 EN 11 2021 10 ...

Page 31: ... are not representative of the structural state of the documented truck The views are used solely for the purpose of clarifying procedures View of the display operating unit NOTE Views of operating statuses and values on the display operating unit are examples and partly dependent on the equipment on the truck As a result the displays shown of the actual oper ating statuses and values may vary For...

Page 32: ...osal of components and batteries The truck is composed of different materials If components or batteries need to be replaced and disposed of they must be disposed of treated or recycled in accordance with regional and national regulations NOTE The documentation provided by the battery manufacturer must be observed when dispos ing of batteries ENVIRONMENT NOTE We recommend working with a waste man ...

Page 33: ...2 Safety ...

Page 34: ...ication that demonstrably proves their professional ex pertise This proof should consist of a voca tional qualification or a similar document Professional experience indicating that the qualified person has gained practical expe rience of industrial trucks over a proven pe riod during their career During this time this person has become familiar with a wide range of symptoms that require checks to...

Page 35: ... be trained in his rights and duties The driver must be granted the required rights The driver must wear protective equipment protection suit safety footwear safety hel met industrial goggles and gloves that is ap propriate for the conditions the job and the load to be lifted Solid footwear should be worn to ensure safe driving and braking The driver must be familiar with the operating instruction...

Page 36: ...e for the truck during working hours He must not allow unauthor ised persons to operate the truck When leaving the truck the driver must secure it against unauthorised use e g by pulling out the key Safety 2 Definition of responsible persons 24 50988078001 EN 11 2021 10 ...

Page 37: ...d with a lithium ion bat tery variant rather than a conventional lead acid battery the following special notes apply for the operating company and driver DANGER Risk of explosion Heating to over 80 C mechanical stress and incorrect use may cause the battery to explode Never heat the battery to over 80 C or ex pose it to a naked flame Do not subject the battery to excessive me chanical loads Do not...

Page 38: ...e battery has an integrated brake re sistor that can heat up to over 100 C during operation It can take several hours for the brake resistor to cool down to a safe tempera ture Do not touch the hot area 1 The position of the brake resistor de pends on the battery model Observe the position of the warning sign WARNING Risk of injury Risk of injury if the safety valve 2 trips Leave the area around t...

Page 39: ...e surrounding circumstances The position of the safety valve 2 on the battery depends on the battery group Touching live components can lead to an elec tric shock which can have thermal or paralys ing effects The latter can cause ventricular fi brillation cardiac arrest or respiratory paraly sis leading to death If a battery combusts the resulting smoke or vapours can cause irritation of the eyes ...

Page 40: ...ualification requirements for the driver are in addition to the conditions de scribed in the chapter entitled Definition of re sponsible persons Driver section The driver must be trained in the operation of the lithium ion battery Only trained drivers may drive these trucks Procedure in the event of a fire Damaged lithium ion batteries pose an in creased fire hazard In the event of a fire large qu...

Page 41: ...afety systems etc must not be made without the manufacturer s approval The truck may only be converted with written approval from the manufacturer Approval from the relevant authority must be obtained where applicable In addition changes to the brakes steering control elements circumferential view equip ment variants e g attachments must not be made without the prior written approval of the manufa...

Page 42: ...strial trucks in accordance with the standards and directives valid at the time the modification is made Decal information with the following data must be permanently affixed to the truck so that it is clearly visible Type of modification Date of modification Name and address of the company imple menting the modification Modifications to the overhead guard and cabs DANGER Work on the overhead guar...

Page 43: ...dditional roof loads on the truck Seat belt The truck may be equipped with a safety belt for the driver only after consultation with the authorised service centre CAUTION Trucks with an electrical adjustment mechanism for the driver s compartment variant must not be equip ped with a safety belt for the driver Safety information for FM X Wide Extra Wide W EW The W Wide and EW Extra Wide versions di...

Page 44: ...mpair active and or passive driv ing safety We recommend that you obtain approval from the manufacturer and if necessary from the relevant regulatory authorities before installing such parts The manufacturer accepts no liability for any damage caused by the use of non original parts and accesso ries without approval Damage defects and misuse of safety systems Damage or other defects on the truck o...

Page 45: ...rior quality Changes to the wheel rims Combination of wheels from different manu facturers The following rules must be observed to en sure stability Only use wheels with equal and permitted levels of wear to the tyres Only use tyres of the original tyre type Only use wheels approved by the manufac turer Only use high quality products When changing wheels always ensure that this does not cause the ...

Page 46: ...ings Gas springs are complex components that are subject to high internal pressures up to 300 bar They may under no cir cumstances be opened unless instructed to do so and may be installed only when not under pressure If required the authorised service centre will de pressurise the gas spring in accordance with the reg ulations before removal Gas springs must be dep ressurised before recycling Avo...

Page 47: ...f gravity may shift as a result of dynamic forces such as braking A load that is otherwise resting safely on the fork arms may move forwards and fall If the fork arms are too long they can catch on loading units behind the load that is to be picked up These other loading units then fall over when the load is raised For help with selecting the correct fork arms contact the authorised service centre...

Page 48: ...nstructed regarding these risks that arise through use of the truck In addition we draw attention to the safety regula tions in these operating instructions Risks can include Escape of consumables due to leakages rupture of lines and containers etc Risk of accident when driving over difficult ground such as gradients smooth or irregu lar surfaces or with poor visibility etc Falling tripping etc wh...

Page 49: ...t slipping e g by lashing Always transport unstable loads in suitable containers Always drive slowly when cornering Drive with the load lowered Even with sideshifts align the load as cen trally as possible with the truck and trans port in this position Avoid turning and diagonally driving across slopes or gradients Never have the load facing downhill when travelling on slopes or gradients Pick up ...

Page 50: ...the truck correctly and without the risk of acci dents Safety 2 Residual risk 38 50988078001 EN 11 2021 10 ...

Page 51: ...Safety 2 Residual risk 39 50988078001 EN 11 2021 10 ...

Page 52: ...er s li cence Usage by unauthorised persons Access with key only for authorised persons O Truck not safe for op eration Periodic inspection and rectification of de fects O German Ordinance on Industrial Safety and Health BetrSichV Risk of falling when us ing working platforms Compliance with na tional regulations different national laws O German Ordinance on Industrial Safety and Health BetrSichV ...

Page 53: ...erman Ordinance on Industrial Safety and Health BetrSichV ob serve the operating in structions O When fuelling a Diesel German Ordinance on Industrial Safety and Health BetrSichV ob serve the operating in structions O b LPG DGUV regulation 79 observe the operating instructions O When charging the drive battery German Ordinance on Industrial Safety and Health BetrSichV ob serve the operating in str...

Page 54: ...ocked Mark routes Keep roadways clear O German Ordinance on Industrial Safety and Health BetrSichV Routes intersect Announce right of way rule O German Ordinance on Industrial Safety and Health BetrSichV No person detection when placing goods in to stock and removing goods from stock Employee training O German Ordinance on Industrial Safety and Health BetrSichV Danger to employees According to the...

Page 55: ...s for deployment The result of the hazard assessment must be documented 6 ArbSchG In the case of truck applications involving similar hazard sit uations the results may be summarised Re fer to the chapter entitled Overview of haz ards and countermeasures which provides advice on complying with this regulation The overview specifies the primary hazards that in the event of non compliance are the mo...

Page 56: ...e authorised service centre to perform regular testing on the truck Observe the guidelines for tests carried out on the truck in accordance with FEM 4 004 The operating company is responsible for en suring that any defects are remedied without delay Notify your authorised service centre NOTE In addition observe the national regulations for the country of use Insulation testing The insulation of th...

Page 57: ...tage Measurements Nominal volt age UBatt Test values Battery 50 VDC Batt Batt Battery tray 24 volts 1200 Ω 100 VDC 48 volts 2400 Ω 100 VDC 80 volts 4000 Ω Test values for the entire truck Nominal volt age Test voltage Test values for new trucks Minimum values over the duration of the service life 24 volts 50 VDC Min 50 kΩ 24 kΩ 48 volts 100 VDC Min 100 kΩ 48 kΩ 80 volts 100 VDC Min 200 kΩ 80 kΩ Sa...

Page 58: ...he permissible con sumables can be found in the maintenance data table Oils DANGER Oils are flammable Follow the statutory regulations Do not allow oils to come into contact with hot engine parts No smoking fires or naked flames DANGER Oils are toxic Avoid contact and consumption If vapour or fumes are inhaled move to fresh air immediately In the event of contact with the eyes rinse thoroughly for...

Page 59: ...rding to the regulations ENVIRONMENT NOTE Oil is a water polluting substance Always store oil in containers that comply with the applicable regulations Avoid spilling oils Spilt oil should be removed immediately with oil binding agents and disposed of ac cording to the regulations Dispose of old oils according to the regula tions Hydraulic fluid WARNING These fluids are pressurised during op erati...

Page 60: ...ve gloves industrial goggles skin protection and skin care products ENVIRONMENT NOTE Hydraulic fluid is a water polluting substance Always store hydraulic fluid in containers that comply with regulations Avoid spills Spilt hydraulic fluid should be removed im mediately with oil binding agents and dis posed of according to the regulations Dispose of old hydraulic fluid according to the regulations ...

Page 61: ...dical advice immediately Immediately rinse away spilt battery acid with plenty of water Follow the statutory regulations ENVIRONMENT NOTE Dispose of used battery acid in line with the applicable regulations Brake fluid WARNING Brake fluid is poisonous Avoid swallowing In the event of swallowing do not induce vomiting Rinse out your mouth thoroughly with water and ask a doctor for advice Avoid aero...

Page 62: ...d is flammable Do not allow brake fluid to come into contact with hot motor parts Smoking fires and naked flames are prohibited CAUTION Brake fluid has strong dissolving and colour chang ing properties Immediately rinse off any brake fluid that has splashed on paint clothing and shoes with plenty of water ENVIRONMENT NOTE Brake fluid is a water pollutant Always store brake fluid in containers com ...

Page 63: ...ng used Work must only be carried out in areas designated for the pur pose Care must be taken to minimise any en vironmental pollution Soak up any spilt fluids such as hydraulic oil brake fluid or gearbox oil using an oil binding agent Neutralise any spilt battery acid immediate ly Always observe national regulations con cerning the disposal of used oil Safety 2 Safety regulations for handling con...

Page 64: ...e FleetManager regulates the access au thorisation to the truck via a PIN code access chip or access card This means that the truck is effectively protected against unauthorised access The system can only be activated at the customer s premises as it uses essential customer data Therefore at the time of deliv ery the truck is not protected against unau thorised use In order to guarantee protection...

Page 65: ... determine the noise emissions at workplaces according to the most recent version of Directive 2003 10 EC daily personal noise pollution If necessary these noise emissions must be determined by the operating company directly at the workpla ces under the actual conditions there addi tional noise sources special application condi tions sound reflections NOTE Please observe the definition of the foll...

Page 66: ...der all additional influences such as driving route intensity of use etc Battery DANGER Risk of explosion due to flammable gases During charging lead acid batteries re lease a mixture of oxygen and hydrogen oxyhydrogen gas This gas mixture is explosive and must not be ignited Make sure that there is always suffi cient ventilation in working areas that are entirely or partially enclosed Keep away f...

Page 67: ...3 Overviews ...

Page 68: ...11 Overhead guard Driver s compartment Lift mast Fork arms Load wheel Battery frame 1 2 3 4 5 6 Battery Side support tilt protection Control compartment Drive wheel Step 7 8 9 10 11 Overviews 3 Overview 56 50988078001 EN 11 2021 10 ...

Page 69: ...t Card reader or keypad for enabling the truck variant Key switch or push button variant Compartment reserved for add on systems Display and operating unit 1 2 3 4 5 6 7 8 Cup holder for max 1 5 l bottles Operating devices for hydraulic and traction functions Emergency off switch Push button for additional hydraulic func tions Accelerator pedal Brake pedal Foot switch Driver s seat 9 10 11 12 13 1...

Page 70: ...r out of the cup holder 2 Objects that fall into the footwell during travel as a result of steering or braking can slip between the pedals 3 and stop them working correctly Subsequently it may not be possible to brake the truck when necessary Bottles of 1 5 l or smaller may be stored in the cup holder Make sure that stored objects cannot fall from the shelves when the truck is started up steered o...

Page 71: ...ting statuses Keypad for lift height preselection variant or PIN code access variant Keypad for onboard diagnostics parameter ising 1 2 3 Drive programme button P1 P4 Blue Q button Parking brake button 4 5 6 Overviews 3 Operating devices and display elements 59 50988078001 EN 11 2021 10 ...

Page 72: ...n 3 Time display digital 4 Joystick 4Plus operating error 5 Multifunction indicator Display is dependent on truck parameters e g driving speed reach position lift height 6 Display field for the selected default setting for the lift height preselector Display is only active in the lift height pre selector variant 7 Display field for the current height in the main lift Display is only active in the ...

Page 73: ...eat not occupied during operation of the truck seat switch 21 Parking brake activated 22 Seat belt on driver s seat not fastened not series production truck 23 Foot switch required 24 Symbol for FleetManager variant or PIN code access variant 25 Battery water level display too low variant 26 Battery not locked Display messages Event related operating information and mal functions are shown in the ...

Page 74: ...e flector Remove obstacles Then fully lower the fork to ref erence the system If the message is still dis played after cleaning contact your authorised service centre EMERGENCY SWITCH Emergency off switch of the truck is actuated All truck functions are disa bled Switch off the truck Unlock the emergency off switch Switch the truck on again EMERGENCY OPERATION Only for trucks with Fleet Manager va...

Page 75: ...ery Traction dynamics and hy draulic speed are restricted Move the joystick 4Plus fin gertip switch to the inactive po sition for 2 seconds Lithium ion battery is in emergency operation Driving speed and hydraulic speed may be restricted Switch off the truck If the message is still dis played after restarting contact your authorised service centre 802 Messages relating to the lithi um ion battery ...

Page 76: ...ient temperature of the lithium ion battery All truck functions are disa bled Observe the permissible am bient temperature for the bat tery Switch off the truck If the message is still dis played after restarting contact your authorised service centre S6620 Internal error in the lithium ion battery All truck functions are disa bled Restart the truck If the message is still dis played after restart...

Page 77: ...ion levels Indi vidual access rights can be moved to a higher authorisation level Level 1 driver Access Press the OK button for two seconds Authorisations Set the time can be moved to a higher authori sation level Set the date can be moved to a higher authori sation level Set the language can be moved to a higher au thorisation level Level 2 fleet manager Access Press OK and ESC for 4 seconds and ...

Page 78: ...reen for the password at the required authorisation level Press OK and ESC for four seconds The display and operating unit shows the input screen for the password The first input posi tion flashes PASSWORD _ _ _ _ A valid password consists of four digits from 0 to 9 Edit the digits one at a time using the arrow buttons Press the OK button to confirm each of the individual digits and access the nex...

Page 79: ...is dis played Once the locked period has elapsed the pass word may be entered a further three times Entering operating data in the main menu The menus on the display and operating unit are controlled using the OK button 1 ESC button 3 and arrow buttons 2 Press the arrow buttons to navigate through the menus Press the OK button to select a menu item Press the ESC button to move up the menu structur...

Page 80: ...H MM DATE YY MM DD BATTERY TYPE LEAD CSM GEL GEL_SO SPEC 1 SPEC 2 CAPACITY XXX Ah VERSION DEVICE X COMPUTER X HW1 HW2 SW1 SW2 SW3 VX XX UNITS DISTANCE km miles LOAD kg lb ERROR LIST MODE CUSTOMER SERVICE DEVICE X A Z all devi ces TYPE X 0 current error 1 since reset 2 since deletion X XX XX Error e g A 12 12 ADJUST Teach in Lift heights Overviews 3 Operating devices and display elements 68 5098807...

Page 81: ...attery See the Display chapter in the operating instructions provided by the battery manu facturer BMZ Operating devices for hydraulic and traction functions Different versions of the operating devices are available for operating the truck s hydraulic and traction functions The truck can be equip ped with the following operating devices Joystick 4Plus Fingertip 1 2 3 Service LED red Temperature LE...

Page 82: ...iant Load measurement push button variant Transition shift tilt centre position push but ton variant 1 2 3 4 5 6 7 8 9 10 Reserve Pictograms for operation of the 5th and 6th hydraulic function variant Pictograms for operation of the basic hy draulic functions Pictograms for operation of the 3rd and 4th hydraulic function LED indicator light for clamp locking mecha nism variant 11 12 13 14 15 Overv...

Page 83: ...Emergency off switch Enable push button variant Load measurement push button variant 1 2 3 4 5 6 7 Transition shift tilt centre position push but ton variant Reserve Auxiliary hydraulics push button variant Drive direction switch Signal horn button 8 9 10 11 12 Overviews 3 Operating devices and display elements 71 50988078001 EN 11 2021 10 ...

Page 84: ...Overviews 3 Operating devices and display elements 72 50988078001 EN 11 2021 10 ...

Page 85: ...4 Operating ...

Page 86: ... the authorised service cen tre WARNING Risk of accident due to damage or other defects on the truck or on the attachment variant Damage to the truck or the attachment variant can lead to unpredictable and dangerous situations Do not remove or deactivate safety systems or switches Do not change any predefined set values Do not use the truck until it has been properly re paired WARNING Risk of fall...

Page 87: ...day before it is used Component Course of action Fork arms general lifting accessories Perform a visual inspection for deformation and wear for example bent broken significant wear Check the condition and function of fuses 1 to pre vent lifting and shifting Roller tracks 2 Make sure that there is a film of grease Load chains Perform a visual inspection to ensure that the chains are intact and have...

Page 88: ...variant for condition and function Close the bat tery lock Battery frame Perform a visual inspection for integrity e g cracks or breaks Check that the battery frame is fully retracted to wards the drive side and is securely locked in this position Battery connection assembly Perform a visual inspection for integrity and defor mation Check the contacts Inspect the battery male connector and the plu...

Page 89: ...s case contact your authorised service centre Any other necessary tasks are summarised under their own headings e g adjusting the driver s seat Climbing into and out of the truck WARNING Risk of injury when climbing into and out of the truck due to slipping or becoming stuck If the footwell cover is very dirty smeared with oil or iced over there is a risk of slipping There is a risk of getting cau...

Page 90: ...ruck and may be damaged due to misuse Only use the fittings specifically designed for the purpose of climbing into and out of the truck The truck must be at a standstill when climb ing into or out of the truck To assist with climbing into and out of the truck the footwell must be used as a step 4 and the handle 1 must be used for support The post of the overhead guard 2 can also be used for sup po...

Page 91: ...vices can be actuated safely Ensure that the seat and the seat backrest are se curely engaged WARNING On some equipment variants the amount of head clearance on the truck may be restricted On these specific equipment variants the distance between the head and the lower edge of the roofing sheet must be at least 40 mm NOTE Observe any separate operating instructions for the seat WARNING To obtain o...

Page 92: ...st Do not put pressure on the seat backrest while disengaging it Lift the lever 2 and hold Push the seat backrest into the desired po sition Release the lever Ensure that the seat backrest is securely engaged NOTE The backwards tilt angle of the seat backrest can be restricted by the structural condition of the truck 1 2 Operating 4 Checks and tasks before daily use 80 50988078001 EN 11 2021 10 ...

Page 93: ...ion window If the seat does not move any further when you pump the weight adjust ing lever the minimum or maximum weight setting has been reached Return the weight adjusting lever to the ini tial central position before each new lift a click can be heard Fully fold in the weight adjusting lever once adjustment is complete Adjusting the lumbar support variant NOTE The lumbar support can be adjusted...

Page 94: ...tension move it past the end stop by jolting it upwards Switching the seat heater variant on and off NOTE The seat heater only functions if the seat con tact switch is active i e when the driver is sit ting on the driver s seat Switch the seat heater 7 on or off using the switch 6 7 Operating 4 Checks and tasks before daily use 82 50988078001 EN 11 2021 10 ...

Page 95: ...ure that the steering column is securely at tached Never adjust the steering column while driving Push the steering column adjustment lever 1 forwards to release the steering column lock The lever can be moved back if it in terferes with the panelling in front during ad justment Move the steering column horizontally and vertically into the desired position Tighten the locking lever 1 Make sure tha...

Page 96: ...le CAUTION Components may become damaged due to the ef fects of frost Water expands when it freezes If there is no anti freeze in the washer system variant the system may become damaged due to the accumulation of ice in freezing conditions Always use washer fluid containing anti freeze Observe the maximum fill level of the reser voir approx 10 mm below the filler neck Close the filler cap Operate ...

Page 97: ...ode A button is used in place of the key switch Press the button to activate the truck After the button is pressed a mes sage appears in the display and the symbol flashes The five digit numerical code must now be entered via the keypad If the PIN code is entered incorrectly three times an acoustic signal sounds Press the button again to switch off the truck 1 Operating 4 Checks and tasks before d...

Page 98: ...system Checking the service brake There must be a distance of at least 60 mm between the pressure point and the brake pedal stop Accelerate the truck without a load in a clear area see Driving chapter Press the brake pedal firmly see the chap ter entitled Operating the service brake The truck must decelerate noticeably Checking the generator brake Accelerate the truck without a load in a clear are...

Page 99: ...ry from being run over if the truck rolls away The truck must not be parked on a slope In emergencies secure with wedges on the side facing downhill Only leave the truck once the parking brake has been applied Accelerate the truck to walking speed Ensure that you have a secure grip on the truck hold onto the steering wheel with your left hand Apply the parking brake see the chapter entitled Applyi...

Page 100: ...king speed Ensure that you have a secure grip on the truck hold onto the steering wheel with your left hand Press the emergency off switch 1 The parking brake is applied The truck must be braked to a standstill with a noticeable de lay Pull the emergency off switch 1 upwards until it is unlocked The truck performs an internal self test and is then ready for oper ation again 5060_003 031 1 1 Operat...

Page 101: ...ge or the entire lift mast towards the drive side The fork carriage or the entire lift mast must tilt fully to the drive side and move gently as far as the end stop Push the transition shift tilt centre position push button 1 on the right hand side In the display operating unit the arrows 2 on the transition shift symbol must flash until the centre position is reached Once the function has switche...

Page 102: ...ers have started up com pletely When the truck is switched on the fork car riage and the reach carriage must initially be in the basic position In the basic position the fork carriage is fully lowered and the reach carriage is fully retracted This ensures that the electronic support systems which prevent the truck from tipping over with a raised load are recalibrated If the lifting forks and the r...

Page 103: ... connecting a partially charged battery If the current battery charge level is higher than the value stored most recently by the truck the most recently stored value is ini tially displayed The correct battery charge level is not displayed until the current value drops below the most recently stored value Steering position 2 The symbol for the neutral steering position is shown in the display fiel...

Page 104: ...in the display field Drive programme 4 The current drive programme 1 4 is shown in the display field Parking brake status 5 The display field indicates that the parking brake has been applied NOTE If malfunctions are displayed refer to the infor mation in the chapter entitled Display mes sages Operating 4 Switching on 92 50988078001 EN 11 2021 10 ...

Page 105: ...SafetyLight is mounted on a sup port on the overhead guard such that it is not affected by jolts and vibrations It projects one or more light blue light spots in front of or be hind the truck and thus warns others of the ap proaching truck Several light spots are projec ted as a chase light The chase light indicates the location of the truck with its direction of travel Depending on its configurat...

Page 106: ... or several working spotlights 1 to im prove illumination of the working area Switch on the truck Push the button 2 for the working spot lights The working spotlights 1 are switched on Push the button 2 again to switch the working spotlights off again 1 1 Operating 4 Lighting 94 50988078001 EN 11 2021 10 ...

Page 107: ...driver s seat Both functions are active immediately after the truck is switched on The driver cannot man ually switch them on or off Daytime running lights Operating Daytime running lights Switching on the truck Key switch PIN code or RFID code ON Switching off the truck OFF Footwell lighting The footwell lighting function is switched on and off with the truck The footwell lighting illu minates de...

Page 108: ...cs Switching the Blue Q efficiency mode on and off Press the Blue Q button 2 The Blue Q symbol 1 appears in the display and operating unit which means that the Blue Q efficiency mode is switched on Pressing the Blue Q button once again turns the Blue Q efficiency mode off again OPTISPEED Continuously var iable reduction in driving speed or hydraulic functions variant The OPTISPEED variant assists ...

Page 109: ...ntroller is switched off or fails while driving the driving speed will no longer be reduced on cor nering Do not switch off the truck while driving Actuate the emergency off switch in emergencies only Always adapt your driving style to the conditions Do not take risks with safety In the following situations the truck may over turn in extreme cases Cornering too fast on uneven or inclined roadways ...

Page 110: ...situation Do not take risks with safety The optimisation of the hydraulic functions af fects the following functions Shifting the reach carriage Tilting the lift mast Transition shift of the lift mast This variant can also be equipped with the fol lowing additional functions Lift height indicator Lift height preselector Transition shift centre position Tilting centre position Operating 4 Efficienc...

Page 111: ...ertaking in dangerous places or in blind spots Before driving with or without a load the forks must be lowered as far as possible Initial driving practice must be carried out in an empty space or on a clear roadway The following are forbidden when driving Allowing arms and legs to hang outside the truck Leaning the body over the outer contour of the truck Climbing out of the truck Moving the drive...

Page 112: ...river must be sure that the route is clear particularly when travelling in the load direction Loads that impair visibility must be transported in the truck s drive direction If this is not possible a second person acting as a guide must walk in front of the truck In this case the driver must only move at walking pace and with extra care The truck must be stopped immediately if eye contact with the...

Page 113: ... roadways and aisle widths Within the EU Directive 89 654 EEC mini mum safety and health requirements for the workplace must be observed The respective national guidelines apply for areas outside of the EU In each case it must be checked whether a larger aisle width is necessary e g in the case of different load dimensions The truck may only be used on roadways that do not have excessively sharp b...

Page 114: ...are designed for this purpose However movable parts may project beyond the truck contour and be damaged or torn off Examples of such components include Extended lift mast Additional attachments mirrors monitors etc Cab doors Condition of the roadways Roadways must be sufficiently firm smooth and even The surface must be free from dirt and fallen objects Drainage channels level crossings and simila...

Page 115: ...tional warning signs Side chassis supports Side chassis supports 1 on the rear left and right of the truck support the truck if it tips to the side The permissible distance X for the ground clearance of the chassis supports 2 is noted on the load capacity diagram on the truck It must be observed at all times The size of this distance depends on following factors Height of the lift mast Load capaci...

Page 116: ...is then se lected The switches are all functioning correctly The drive function is only enabled if The parking brake has been released The seat switch and the foot switch have been actuated but the accelerator pedal has not The accelerator pedal is then actuated The switches are all functioning correctly If the switch malfunctions during operation the truck is braked to a standstill or to a speed ...

Page 117: ...ons during operation the truck is braked to a standstill or to a speed of 2 5 km h according to truck type and a corre sponding message appears in the display and operating unit If the seat switch is defective or if the switch was not actuated at least once within an eight hour period the controller also assumes that there is a malfunction If the problem persists after the driver s seat has been o...

Page 118: ...to drive pro gramme 4 P4 The factory set parameters are shown in the table Code 1 2 3 4 Vmax km h 10 12 14 14 m s2 0 6 1 1 1 4 1 8 m s2 0 8 1 0 1 0 1 2 NOTE Only the drive programme can be changed The characteristic for the relevant drive pro gramme can only be changed by authorised service personnel Adjustment process The drive profile changes each time the P button 1 is pressed P1 4 The selected...

Page 119: ... fingertip NOTE The drive direction can also be changed dur ing travel Your foot can remain on the accel erator pedal The truck decelerates and is then accelerated again in the opposite direc tion reversing After actuating the drive direction switch the drive direction is shown on the display and op erating unit 2 Neutral position If the truck is stopped for an extended period select the neutral p...

Page 120: ...ection press the drive direction switch 1 up For travelling in the drive direction press the drive direction switch 1 down Actuating the drive direction switch fingertip For travelling in the load direction press the drive direction switch 1 on the right hand side For travelling in the drive direction press the drive direction switch 1 on the left hand side 1 1 Operating 4 Driving 108 50988078001 ...

Page 121: ...er s seat is equipped with a seat switch In the event of an operating error or malfunction see the chapter entitled Enabling truck functions using the foot switch and seat switch Lift the fork carriage until the necessary ground clearance is achieved Tilt the lift mast backwards Release the parking brake Select the desired drive direction The selected drive direction is shown on the display and op...

Page 122: ... direction Actuate the accelerator pedal The truck will travel in the selected drive direc tion NOTE The drive direction can also be changed dur ing travel Your foot can remain on the accel erator pedal while doing so The truck deceler ates and is then accelerated again in the op posite direction reversing NOTE In the event of an electrical fault with the ac celerator the drive unit is shut down T...

Page 123: ... is equipped with a seat switch In the event of an operating error or malfunction see the chapter entitled Enabling truck functions using the foot switch and seat switch Lift the fork carriage until the necessary ground clearance is achieved Tilt the lift mast backwards Release the parking brake To travel in the load direction press the right hand accelerator pedal 1 To travel in the drive directi...

Page 124: ...oll brake for slopes The truck will then begin to creep downhill slowly Changing the drive direction Remove foot from actuated accelerator pedal Actuate the accelerator pedal for the oppo site direction The truck will travel in the selected drive direc tion NOTE In the event of an electrical fault with the ac celerator the drive unit is shut down The truck is braked by regenerative braking The tru...

Page 125: ...ccident If the driver detects an abnormal decrease in the braking effect there may be a technical fault Press the emergency off switch to bring the truck to a standstill with the electromagnetic parking brake Notify the authorised service centre Do not operate the truck again until the service brake has been repaired DANGER At speeds that are too high there is a danger that the truck could slip or...

Page 126: ...s at a standstill Release of the parking brake by the driver When the truck is ready for operation the driv er can release the parking brake at any time by pushing the button Sit on the driver s seat Push the button 1 to release the parking brake The parking brake is released audibly and the symbol 2 on the display and operating unit disappears Application of the parking brake by the driver Push t...

Page 127: ...mergency off switch is actuated or as a result of an emergency off function The parking brake is applied immediately and audibly and the symbol 2 is shown on the dis play and operating unit Functions of the parking brake when the truck is moving Application of the parking brake by the driver NOTE Braking with the parking brake while the truck is in motion will result in heavy wear of the brake lin...

Page 128: ...brake is not applied The truck is then brought to a standstill by regenerative braking Steering NOTE Please do not steer when the truck is at a standstill as this causes the drive wheel to be put under extreme pressure and therefore in creases wear 360 steering standard The steering wheel has no mechanical stops and can be continuously turned Starting in the straight ahead position the steered whe...

Page 129: ...ive direction indicator on the display and operating unit shows the actual drive di rection Reverse steering variant If the steering wheel is turned clockwise when travelling in the load direction the truck will move to the right If the steering wheel is turned anticlockwise when travelling in the load direction the truck will move to the left Trucks with reverse steering are marked with an adhesi...

Page 130: ...g wheel position The steering and the drive wheel may move briefly during this process Only switch the steering setting when the truck is at a standstill Only switch the steering setting while sitting in the driver s seat Prioritise switching the steering setting during set up or at shift start The driver must switch the steering setting on ly when the truck is at a standstill If the driver switch...

Page 131: ...ng com pass rose on the display operating unit Bring the truck to a standstill Sit in the driver s seat Check the current steering setting 180 360 using the position of the rocker switch 1 Actuate the foot switch Press the rocker switch to select the de sired steering setting The steering controller turns the drive wheel according to the new setting and the current steering wheel position The new ...

Page 132: ...ver can correct a temporary malfunc tion Re referencing the reach measurement system Checking the reach measurement system for foreign objects If the malfunction persists after the test con tact your authorised service centre Re referencing the reach measurement system A temporary malfunction of the reach meas urement system can be corrected by ap proaching the reference points of the system To do...

Page 133: ...s located on the left load wheel support of the reach car riage To gain access to the measurement sys tem fully extend the truck battery with the reach carriage To do this observe the in formation in the chapter entitled Operation Handling the battery Actuating the battery lock Switch off the truck Disconnect the battery male connector If necessary remove any foreign objects between the sensor and...

Page 134: ... are being lowered Before leaving the truck lower the load fully CAUTION Batteries may freeze At an ambient temperature of below 10 C for a pro longed period the batteries cool down The electro lyte may freeze and damage the batteries The truck is then not ready for operation At ambient temperatures of below 10 C only park the truck for short periods of time Actuate the pushbutton for the parking ...

Page 135: ...ct the working cylinders Switch off the truck If the switch key is present pull it out variant NOTE The switch key FleetManager card variant FleetManager transponder chip variant or FleetManager PIN code variant must not be passed to others unless explicit instructions to this effect have been given Operating 4 Parking 123 50988078001 EN 11 2021 10 ...

Page 136: ...fety regulations for working with loads Lift mast versions DANGER Risk of accident due to collision of the lift mast or load with low ceilings or entrances Note that the inner lift mast or load may be higher than the fork carriage Observe the heights of ceilings and entrances One of the following lift masts may be installed in the truck Telescopic lift mast During lifting the lift mast rises above...

Page 137: ...uck s equipment Possible equipment variants include Joystick 4Plus refer to the chapter entitled Joystick 4Plus lifting system Fingertip switch refer to the chapter enti tled Fingertip switch lifting system WARNING If several hydraulic functions are used at the same time these functions can influence each other For example if the fork carriage is raised and an attach ment is operated at the same t...

Page 138: ... between moving parts of the truck e g lift mast sideshifts working equipment load carrying devices etc can lead to serious in jury or death and is therefore prohibited Always observe the safety regulations for handling loads see Chapter Safety regulations when handing loads Page 143 Only operate the lifting system from the driver s seat Operating 4 Lifting 126 50988078001 EN 11 2021 10 ...

Page 139: ...ions and how they are controlled using the joystick The pictogram 2 shows the 3rd and 4th functions and their operation Lifting lowering the fork carriage To lift the fork carriage Pull the joystick 1 towards B To lower the fork carriage Push the joystick 1 towards A 1 1 2 2 1 A B Operating 4 Lifting 127 50988078001 EN 11 2021 10 ...

Page 140: ...on 2 towards D To tilt the lift mast forwards Push the rocker button 2 towards C Transition shift variant Depending on the truck equipment either the entire lift mast is shifted to the side or just the fork carriage fork sideshifter Transition shift to the left Slide the slider 3 towards E Transition shift to the right Slide the slider 3 towards F 2 D C 3 E F Operating 4 Lifting 128 50988078001 EN...

Page 141: ...TE The pictograms on the base of the joystick show the direction of movement for the corre sponding hydraulic function Fingertip lifting system 1 3 4 2 Lowering lifting the fork carriage Shifting 1 2 Tilting the lift mast or fork carriage variant Transition shift variant 3 4 4 G H Operating 4 Lifting 129 50988078001 EN 11 2021 10 ...

Page 142: ...lift lower operating lever 1 for wards Shifting To extend the reach carriage Push the shift operating lever 2 for wards To retract the reach carriage Pull the shift operating lever 2 back wards Tilting the lift mast or fork carriage var iant Depending on the truck equipment either the entire lift mast is tilted or just the fork carriage fork tilter To tilt the lift mast forwards Push the tilt oper...

Page 143: ...hydraulic function Electronic lowering stop function On trucks with an optical height measuring system variant the lowering procedure is stopped electronically by the truck control unit The lowering stop function ensures that the horizontally positioned fork does not touch the ground The stop height is fixed By pressing the F button 1 the driver can continue to lower the fork to the stop in the li...

Page 144: ...ge button 1 to over ride the cut out Overriding the lift cut out by pressing the F button The adhesive label 2 indicates that the F button 3 is another option that can be used to acknowledge commands Move the joystick or the fingertip switch to the zero position Within one second press the F button and release it again to over ride the cut out If the F button is not pressed and then re leased with...

Page 145: ...lock It is not then possible to retract the reach carriage This prevents the load from being stripped The driver must first lift the load free again to a height greater than 400 mm or override the cut out by pressing the ac knowledge button Overriding the reach lower lock by pressing the acknowledge button Press the acknowledge button 1 to over ride the cut out Overriding the reach lower lock by p...

Page 146: ...ches off automatically De pending on the truck version either only the fork carriage sideshift or the entire lift mast mast traversing is positioned Push the transition shift tilt centre position pushbutton 1 on the right hand side until the function switches off automatically The arrows 2 on the display and operating unit flash until the end position is reached The truck positions the transition ...

Page 147: ...it flash until the end position is reached The truck tilts the fork arms to the 0 position Additional button for automatic centre position variant The automatic centre position transition shift tilting can be set on two individual buttons as an option The buttons are labelled with the symbols for the automatic centre position To operate the automatic centre position observe the symbols 1 2 of the ...

Page 148: ...driver can continue to lower the fork to the stop in the lift cylinder The function is active immediately after the truck is switched on The driver cannot man ually switch them on or off The stop height can be set by the authorised service centre Mechanical fork wear protection var iant NOTE This variant is available for trucks without an optical height measuring system variant The lowering proced...

Page 149: ...d can be set to a value of between 1 km h and 6 km h by the authorised service centre While the maximum speed is being limited the tortoise symbol 1 appears on the display operating unit Changing the fork arms DANGER There is a risk of fatal injury from being run over if the truck rolls away Do not park the truck on a gradient Apply the parking brake Change the fork arms in a separate safe locatio...

Page 150: ...left or right of the fork carriage Raise the fork carriage until the lower edges of the fork arms are approx 3 cm higher than the height of the pallet Switch off the truck Undo the locking screw 2 on the right or left Pull the locking lever 1 upwards and push the fork arms outwards onto the pallet Installation Position the fork arms on a pallet to the left or right of the fork carriage Pull the lo...

Page 151: ...e fork extension in a separate safe lo cation on a level surface WARNING There is a risk of crushing The weight of the fork extension can cause crushing or cuts on sharp edges or burrs Always wear protective gloves and safety foot wear WARNING There is a risk of tipping The weight and dimensions of the fork extension af fect the stability of the truck The permissible weights stated on the capacity...

Page 152: ... extension with a securing bolt Always secure the securing bolt with a linch pin Remove the linch pin 3 from the securing bolt 2 Remove the securing bolt from the fork ex tension 1 Push the fork extension onto the fork arms until it is flush with the fork back Insert the securing bolts located behind the fork back fully into the fork extension Insert the linch pin into the securing bolt and secure...

Page 153: ...of use Before using working platforms consult your national regulatory authorities WARNING No one should ever stand on the forks to be raised or transported Malfunctions in lifting mode Incorrect extension sequence DANGER Risk of accident With triple lift masts variant an incorrect extension sequence may occur i e the inner lift mast may ex tend before the free lift has finished As a result the ov...

Page 154: ...DANGER Danger caused by a falling load Make sure that the chains do not become slack when lowering the load Slack chains can be caused by the following The fork carriage or the load is resting on the racking The fork carriage rollers are blocked in the lift mast due to contamination If the fork carriage or the load comes to an unexpected stop lift the fork carriage until the chains are under tensi...

Page 155: ...rab or climb on moving parts of the truck DANGER Risk of accident from a falling load When transporting small items attach a load safe ty guard variant to prevent the load from falling on the driver Use a closed roof covering variant in addition Before picking up a load Load capacity The load capacity indicated for the truck on the capacity rating plate must not be excee ded The load capacity is i...

Page 156: ...life from the truck losing stability Never exceed the maximum loads shown These val ues apply to compact and homogeneous loads Oth erwise the stability as well as the rigidity of the fork arms and lift mast cannot be guaranteed Improper or incorrect operation or the placement of persons to increase load capacity is prohibited Operating 4 Handling loads 144 50988078001 EN 11 2021 10 ...

Page 157: ...pacity of the combination of truck and attachment must not be exceeded Observe the special capacity rating plate informa tion shown on the truck and the attachment Picking up loads To make sure that the load is securely suppor ted it must be ensured that the fork arms are sufficiently far apart and are positioned as far as possible under the load 5230 500 880 kg 1 2 3 Operating 4 Handling loads 14...

Page 158: ...ntre of gravity may shift as a result of dy namic forces such as braking A load which is otherwise resting safely on the fork arms may move forward and fall However If the fork arms are too long they can catch on loading units behind the load which then fall over when the load is raised For help with select ing the correct length of fork arms contact a qualified service engineer DANGER Risk of acc...

Page 159: ... equip ment e g attachments or the load Also in cluded are the areas where loads could fall or working equipment could fall or be lowered DANGER Risk of injury Do not step on the fork DANGER Risk of injury Do not step under the raised forks DANGER People may be injured in the danger area of the truck The danger area of the truck must be completely clear of all personnel except the driver in his no...

Page 160: ...s may be transported Transporting suspended loads Before transporting suspended loads consult the national regulatory authorities in Germa ny the employer s liability insurance associa tions National regulations may place restrictions on these operations Contact the relevant authori ties DANGER Swinging loads can result in the following risks Impaired braking and steering movement Tipping over the...

Page 161: ... ble devices e g guy wires or supporting poles must be available so that accompa nying persons can guide suspended loads and prevent the loads from swinging Take particular care to ensure that there is no one in the drive direction in the driving lane If despite this the load begins to swing en sure that no person is placed at risk DANGER Risk of accident When transporting suspended loads never pe...

Page 162: ...ts Damaged loading equipment and incorrectly formed loads must not be stored Store the load so that the speci fied aisle width is not reduced by protruding parts Approach the racking carefully brake gently and stop just in front of the racking Tilt the fork arms or lift mast until the fork arms are horizontal Raise the fork carriage to a position for clear entry into the pallet or load Release the...

Page 163: ...ly raise the fork carriage until the load is lifted clear of the racking Tilt the fork tips or lift mast to the drive side only as far as necessary to stabilise the load Retract the reach carriage fully Release the brake DANGER Risk of accident Beware of any people in the danger area Operating 4 Handling loads 151 50988078001 EN 11 2021 10 ...

Page 164: ...nd slowly until the load is clear of the racking Brake Lower the load carefully while maintaining ground clearance Lower wider loads that do not fit between the load wheel posts only until they are not resting on the posts Operating 4 Handling loads 152 50988078001 EN 11 2021 10 ...

Page 165: ... regulations when driving DANGER The higher a load is lifted the less stable it be comes The truck can tip over or the load can fall increasing the risk of accident Driving with a raised load and the lift mast tilted for ward is not permitted Only drive with the load lowered Lower the load until ground clearance is reached lift height below 500 mm Only drive with the lift mast tilted backwards Ope...

Page 166: ...the lift mast and the load If visibility is poor let someone guide you Drive slowly and carefully around corners Speed must be reduced on uneven or wet sur faces or when visibility is restricted NOTE Observe the information in the chapter entitled Steering Always accelerate and brake gently NOTE Observe the information in the chapter entitled Operating the service brake Operating 4 Handling loads ...

Page 167: ...ruck may tip for wards Only tilt the lift mast forwards with a raised lifting accessory when it is directly above the stack When the lift mast is tilted forwards take particu lar care to ensure that the truck does not tip for wards and that the load does not slip WARNING Risk of accident from falling load If the fork or the load remains suspended during low ering the load may fall When removing fr...

Page 168: ...an be lowered into its final position Brake Slowly lower the fork carriage until the load is positioned on the racking Retract the reach carriage fully Ensure that the roadway on the drive side is clear Move the truck back carefully and slowly until the fork arms can be lowered without touching the racking Lower the fork carriage until the necessary ground clearance is achieved Tilt the fork tips ...

Page 169: ...ed on a slope In case of emergency secure the truck with wedg es The truck must not be used on upward and downward gradients with values that exceed those specified in the chapter entitled Road ways Driving onto lifts Do not drive the truck into a lift without specific authorisation The driver may only use this truck on lifts with a sufficient load capacity and for which the operating company has ...

Page 170: ...er Total actual weight Drive the truck with the forks forwards into the lift without touching the shaft walls Park the truck securely in the lift to prevent uncontrolled movements of the load or the truck Type Modèle Typ Serial no No de série Serien Nr year année Baujahr Rated capacity Capacité nominale Nenn Tragfähigkeit Battery voltage Tension batterie Batteriespannung Rated drive power Puissanc...

Page 171: ...ent person If the visibili ty is deemed insufficient visual aids must be used such as mirrors a camera a monitor system etc Observe the following warning notices DANGER Risk of fatal injury from falling load If attachments that hold the load by clamping it or ex erting pressure on it do not have a second method of operating the function lock the load can work loose and fall off Ensure that the sec...

Page 172: ... specific residual load capacity rating plate to be fitted to the truck Arrange for the operating devices to be re label led Arrange for the authorised service centre to adjust the hydraulic system to the requirements of the at tachment e g adjust the pump motor speed NOTE If the required labelling is not provided with the attachment contact the authorised service centre promptly Alternating opera...

Page 173: ...turer and supplier or sub supplier of the attachment when doing so NOTE Please observe the definition of the following responsible person competent person Switch off the truck Install the attachment Switch on the truck Check and ensure that all functions of the installed attachment are working properly Load capacity with attachment The permissible load capacity of the attach ment and the permissib...

Page 174: ...truck function Release the pressure from the hydraulics Fully lower the lift mast and fork carriage In doing so wait until the lift mast which is braked by the mast slowdown at the end of the lowering process is fully lowered Rest the fork tips fully on the ground by tilt ing Switch off the key switch Wait for five seconds then switch on the key switch Using your left hand press and hold the ESC b...

Page 175: ...guration refer to the chapter entitled Lifting system operating devices Release the ESC button and foot switch For trucks without a foot switch releasing the ESC button will suffice The assistance arrows will stop flashing The hydraulic system is switched off and remains deactivated until the next time the truck is star ted To re activate the hydraulics switch the key switch off and on again Gener...

Page 176: ...way falling over swinging or tipping over Note that any change to the position of the load centre of gravity will affect the stability of the truck Refer to the capacity rating plate for the attach ments being used NOTE Further variants and functions are available in addition to the functions described below The directions of movement can be seen on the pictograms on the operating devices or batte...

Page 177: ...joystick 2 Actuate the shift button F 1 Move the joystick in the direction of the ar row 4 or 5 Or Move the vertical rocker button 6 to the left or right NOTE The movement action of these additional func tions can be found in the operating instruc tions of the fitted attachment NOTE The pictograms on the joystick are applied ac cording to the attachments fitted to this truck at the factory If an a...

Page 178: ...amp close open 5 Vertical rocker but ton shift button F Load retainer close open 6 Vertical rocker but ton shift button F Additional fork carriage lift lower 7 Joystick shift but ton F Fork prong positioner close open Vertical rocker but ton shift button F Rotator left right 8 Joystick shift but ton F Fork prong positioner close open Vertical rocker but ton shift button F Fork positioner forwards ...

Page 179: ...ight parts of the pictogram 3 behind the operating lever show the function that is controlled with this lever This essentially involves the following Move the operating lever forwards The attachment moves in the direction shown in the left part of the pictogram Move the operating lever backwards The attachment moves in the direction shown in the right part of the pictogram Actuate the switch 2 The...

Page 180: ... A Fingertip switch that performs the indicated function A Note the following attachment functions and pictograms No Function of the attachment 1 Fork prong positioner close open 2 Fork prong positioner close open Fork positioner forwards backwards 3 Rotator left right 4 Fork prong positioner close open Rotator left right 5 Fork positioner forwards backwards 6 Clamp close open 7 Load retainer clos...

Page 181: ...h ments Make sure that the additional clamp locking mech anism function is available NOTE The joystick actuation that has the clamp re lease function assigned to it is 1 marked by a pictogram also refer to the chapter entitled Working with attachments Closing the clamp with the joystick 4Plus It is not necessary to release the clamp lock ing mechanism in order to close the clamp Proceed as follows...

Page 182: ...can now be opened If the clamp locking mechanism is locked again the LED will go out To open the clamp press and hold shift but ton F and move the horizontal rocker but ton to the right again NOTE The clamp locking mechanism is locked again as soon as shift button F is released if the clamp is not opened within a specified period of time Operating 4 Attachments 170 50988078001 EN 11 2021 10 ...

Page 183: ...itting attach ments Make sure that the additional clamp locking mech anism function is available NOTE The operating lever that has the clamp re lease function assigned to it is 1 marked by a pictogram also refer to the chapter entitled Working with attachments Closing the clamp with the fingertip switch It is not necessary to release the clamp lock ing mechanism in order to close the clamp Proceed...

Page 184: ... attach ments WARNING Risk of accident Attachments must only be used for their intended purpose as described in the relevant operating in structions Drivers must be taught how to operate the attach ments WARNING Risk of accident Loads may only be picked up and transported with attachments if they are securely grasped and attach ed Where necessary loads must also be secured against slipping rolling...

Page 185: ... Load capacity Q kg 1 Lift height h mm 2 Load distance C mm 3 Operating 4 Attachments 173 50988078001 EN 11 2021 10 ...

Page 186: ...ed on It does not have be switched on or off manually The assistance system is not active below a lift height of 100 mm NOTE The authorised service centre can make the following settings Driver assistance system available not available to the driver Assistance system active only when the reach carriage is retracted Activation threshold 50 90 for the joy stick or fingertip switch The adhesive label...

Page 187: ...imum ac tuation Bring the truck to a standstill Retract the reach carriage completely only necessary if the Assistance system active only when the reach carriage is retracted truck setting is active Actuate the lower function beyond the ac tivation threshold using the joystick or fin gertip switch The fork carriage automatically moves to the centre position while lowering The display operating uni...

Page 188: ...he long term this can cause damage to the hydraulic hoses and ca bles on the lift mast The assistance system detects that the fork is resting on the rack Lowering of the fork is blocked and the lifting speed is limited Mes sage 304 on the display operating unit and a signal tone alert the driver to the status of the fork and the limitation The assistance system is active after the truck is switche...

Page 189: ...emits a signal tone The limitations take effect Slowly lift the fork again until it is no longer resting on the rack Move the joystick or fingertip switch to the zero position once The assistance system detects that the fork is no longer resting on the rack The limitations are lifted The message disap pears from the display operating unit and the signal tone ends Operating 4 Assistance systems 177...

Page 190: ...t The shock recognition is an equipment variant of the FleetManager variant in which an ac celeration sensor is installed in the truck The acceleration sensor records the data gener ated in the event of a shock e g in the case of a collision This data can be electronically read out and evaluated Contact the authorised service centre for more information Active Load Stabilisation ALS variant CAUTIO...

Page 191: ... process without the support of active vibration damping Park the truck securely Notify the authorised service centre Active vibration damping of the lift mast helps the driver when placing loads into stock and removing loads from stock at great lift heights The hydraulic damping system suppresses load vibrations and thus shortens the stock placement and removal times The system operates permanent...

Page 192: ...lay The displayed lift height corresponds to the height of the upper edge of the fork A different value can be set by the authorised service centre The system functions across the entire fork lift height from ground level up to the maximum lift height of the truck When used properly the measurement accuracy is 5 mm The maximum measurement accuracy is 50 mm The red light emitted by the LED sensor u...

Page 193: ...essage Description Remedy CLEAN HEIGHT SENSOR Contamination will affect the measuring signal between the LED height sensor and reflec tor Clean the sensor glass and reflector If the message is still dis played after cleaning contact your authorised service centre CAUTION Incorrect cleaning can damage the sensor glass and the reflector The components must never be cleaned using dry materials Do not...

Page 194: ... contamination or foreign objects in the signal path If the mal function in the system still exists please con tact the authorised service centre In the event of a malfunction an error number is shown in the display The system is auto matically available again as soon as the mal function is no longer present or has been recti fied Truck functions that are dependent on the lift height are restricte...

Page 195: ...nd proximity to other heat sour ces Allow the sensor to cool down If the error persists contact the authorised service centre Error number A3143 The reflector or sensor is very dirty or fogged up or Short interruption min 2 seconds in the light signal for example through packaging material Lifting functions can only be operated in emergency opera tion See the following section Emergency operation ...

Page 196: ...ed If the intermediate lift limitation is cancel led with the acknowledge button the lifting process can be continued without restric tion Final lift limitation in emergency operation On reaching the calculated final lift limita tion a warning sound signals that there is a malfunction in the height measuring system WARNING Once the joystick or fingertip has been moved to the zero position the lift...

Page 197: ...must be in the inactive position so that the weight sensor provides accurate re sults For this reason load measurement is disabled during the following truck activities Driving Lifting Lowering Once the fork has been in the inactive position for two seconds load measurement is ena bled Load measurement is now possible The measured weight of the load is shown on the display and operating unit If th...

Page 198: ... displayed instead of the speed indicator The displayed value re lates only to the completed measurement and is not updated After releasing the button the display switches back to the speed indicator after 2 5 seconds If the button is pressed for more than two mi nutes the display switches back to the speed indicator but message A3440 also appears Speed limitation based on lift height WARNING Ther...

Page 199: ...ion creep speed variant The maximum speed of the truck is temporari ly limited by pressing the speed limitation button After pressing the button the truck can be accelerated only up to the set maximum speed If the current driving speed is already above this maximum speed the truck is re generatively braked to the set maximum speed The value for the maximum speed can be set by the authorised servic...

Page 200: ...ating in structions for information about operation of the camera monitor system Electrical adjustment mecha nism for the driver s compart ment variant WARNING Risk of accident risk of crushing The pedal plate and seat console move during ad justment Change settings only when the truck is at a stand still Keep your fingers away from moving parts during adjustment of the driver s compartment For sa...

Page 201: ...ent mechanisms for the seat and for the steering column is a system that allows the driver s compartment to be adapted as effec tively as possible The position of the driver s seat and the pedal plate are electrically adjus ted in proportion to one another Press the rocker switch 1 in the operating panel up or down until the optimum working position is reached A scale 2 in the footwell of the driv...

Page 202: ...dge The chip only affects the upper pane panel The chip is no larger than 15 mm Roof panel repairs WARNING A special tool and specialist knowledge is required for this work For roof panel repairs contact the authorised service centre Check the roof panel for damage every day before starting work Clipboard variant You have the option of using a clipboard 1 to secure your work papers This clipboard ...

Page 203: ...ing hands or fingers The greatest possible care must therefore be taken to ensure that the battery is against its stop and that when the battery moves along the guides your fingers or hands are not in the way So that the forces arising from the moving battery are kept as small as possible the horizontal position of the truck and battery rack and the transfer height must be matched as accurately as...

Page 204: ...tery can also be carried on the second roller channel Adjusting the transfer height Use an external spirit level or straight edge to check the height of the battery rack and that it is level This is done by matching the upper edge of the roller channel on the bat tery rack to the roller channel on the truck If necessary loosen the lock nut 1 on the levelling foot to be adjusted Adjust the levellin...

Page 205: ...area Requirements for the battery replace ment area There must be sufficient space to allow the change frames to be positioned and for the truck to be driven through the area The battery replacement area must be hori zontal level and have a sufficient load capaci ty There must also be enough space to allow the operator to move safely around the change frames and to operate the change frames There ...

Page 206: ...he truck and battery rack are posi tioned relative to each other in accordance with the specifications the battery replace ment can be carried out CAUTION Risk of damage to property It depends on conditions on site whether or not an extension cable for connecting the battery to the truck is required during battery replacement If an ex tension cable is required only a cable with an appro priate cro...

Page 207: ... these levels the user can read the following in the display Selected target level and area 1 Actual height 2 Target height or distance to target with pal let free lift included in the calculation 3 NOTE The fork arms must be in the 0 position to ensure their height position is calculated cor rectly The Automatic tilt to centre position option is very useful for this 1 2 3 Operating 4 Lift height ...

Page 208: ... allowed The individual symbols mean Main lift lowering lifting 6 Shift to drive side load side 7 Tilt to drive side load side 8 Transition shift left right 9 Pallet free lift The pallet free lift 10 is the difference in height by which the load support is raised or lowered after shifting in order to place a load into stock or remove a load from stock This value can be individually adjusted for pl...

Page 209: ... there are four configu rations available for selection in the service software The configuration can only be changed by the authorised service centre Truck options 1 page AUTO MODE height preselection Basic position AUTO MODE height preselection Any po sition AUTO MODE height preselection Without fork cycle AUTO MODE height preselection Start on ly with fork below target height AUTO MODE height p...

Page 210: ...e truck switches back to manual opera tion AUTO MODE height preselection Any position In the Any position configuration the assis tant specifies the height preselection without taking the respective position of the reach car riage into account Once the area and level have been entered the place into remove from stock function must be selected to activate height preselec tion Regardless of the posi...

Page 211: ...dless of whether the fork carriage is higher or lower than the target height The height preselector immediately specifies di rect lifting or lowering to the target height After reaching the target height height pre selection is complete AUTOMODE height preselection Start only with fork below target height The target height can be reached directly only if the fork carriage is lower than the tar get...

Page 212: ...g on to activate the height display The initial position for this description is a re tracted reach carriage shifting measurement system reports DS end position and a lift mast in free lift Other combinations are also possible However they lead to different dis plays on the assistant 1 The assistant speci fies the function that must be carried out The following description is intended as an exam p...

Page 213: ... factory to 5500 mm Automatic mode can be interrup ted at any time using the MAN button After entering the target level e g A1 press the button for placing into stock 1 The symbol for placing into stock 3 and auto for automatic operation 4 appear in the assistant 2 The display 5 changes from the target height to the distance to the target target difference CAUTION If the placing into stock button ...

Page 214: ...ual operation Back the truck away 11 Example Removing from stock in fully automatic mode NOTE Removing from stock can only be selected if valid heights were assigned to the levels dur ing the teach in process Levels that are inva lid or that have not had a height assigned to them are not activated in automatic mode All programmable heights are set at the factory to 5500 mm Automatic mode can be in...

Page 215: ...l the way into the pallet 8 Activate the lift function displayed by the assistant The forks are raised by the pallet free lift height the load is picked up 9 Activate the DS shifting function and retract the reach carriage completely shown by the assistant 10 Back the truck away 11 The automatic routine is complete All func tions are available again manual operation Teach in general The teach in f...

Page 216: ...mong others can be changed using the service software Pallet free lift height Pallet free lowering height Accuracy and speed of pallet free lift and pallet free lowering Accuracy and speed of homing Performing a teach in The teach in for height preselection is carried out using the display and the enter keys for the display and operating unit The values for the programmable lift heights must be en...

Page 217: ...ollowing appears on the display field 1 PASSWORD _ _ _ _ Using the enter keys 3 enter a password for authorisation level 2 or 3 Confirm the entry with the OK button The selection menu appears in the display field 1 Press the arrow keys 5 until ADJUST ap pears in the display field Press the OK button The height currently saved on the system for the first area and the lowest level is displayed in th...

Page 218: ...the input and quit the menu item without saving Press the DEL button 9 to delete the input Programming the lift height example area A level 07 lift height 5500 mm Button Action Display Enter the area A H button 7 Press _ _ _ _ _ _ _ _ Enter the level A 0 Press A _ _ _ _ _ _ _ 0 Press A0 _ _ _ _ _ _ 7 Press A07 XXXXX the stored value is displayed MAN button 8 Press A07 X flashes XXXX 0 Press the fl...

Page 219: ...n 1 on the joystick or on the fingertip console The adhesive label 2 shows the functions that can be carried out with easy Target or easy Target Plus easy Target and easy Target Plus are additional comfort functions for the lift height preselector The general functionality setup and operation of the lift height preselec tor are described in the standard operating in structions for the truck refer ...

Page 220: ...he selected lift height NOTE As an alternative to using easy Target the target heights for the lift height preselector can also be entered using the buttons for the input field easy Target Plus variant In conjunction with easy Target easy Target Plus makes it easier to perform the Automatic tilt to centre position function This function moves the fork into the horizon tal position when placing int...

Page 221: ...ng easy Target Plus the function can also be executed using the Automatic tilt to centre position button Prerequisites for use To use the easy Target function the Lift height preselector option must be set up and operational on the truck The target heights that need to be controlled using the easy Tar get function must already be stored in the lift height preselector To use the easy Target Plus fu...

Page 222: ... symbol 3 is dis played The assistance arrows 5 indi cate lifting or lowering Continue to lift or lower until the target height is reached The process stops automatical ly at the required target height easy Target is complete The assistance arrows for lift ing or lowering are no longer displayed If applicable continue to follow the assistance arrows from the lift height preselector until the placi...

Page 223: ...g into stock remov ing from stock procedure is complete The assistant for the lift height preselector 2 indicates the next steps until the placing into stock removing from stock pro cedure is complete Execute easy Target Plus after driving the fork out of the racking Move the joystick or the finger tip console to the inactive posi tion Only then press and hold the F button again easy Target Plus i...

Page 224: ...on the basic truck Possible equipment variants include Screen heating Washer system Heating system Fan heater Intercom system Working spotlight Interior lighting Opening the cab door DANGER Risk of fatal injury as a result of driving with the cab door open The driver can be injured if he does not keep his en tire body within the protective cab or if he falls off the truck Always close the cab door...

Page 225: ... lock Open the cab door by pulling it outwards NOTE There is no monitoring switch for the cab door To operate the truck functions actuate the foot switch as in the basic truck Opening the cabin door from the inside Grip the handle push the locking knob 3 and push the cab door outwards 1 2 3 Operating 4 Cab variant 213 50988078001 EN 11 2021 10 ...

Page 226: ... must be latched securely in the en gaged position Close the door firmly The door must engage in the lock and the rub ber seals must line up correctly Cab operating devices 8 1 2 3 4 5 6 7 WARNING Risk of accident from actuating the operating devices in the cab while the truck is in motion If the driver briefly stands up from the driver s seat in order actuate operating devices the driver may be i...

Page 227: ...cally after a few minutes 6 Intercom system rocker switch Activates the intercom system 7 Intercom system volume controller Controls the volume of the intercom system 8 Intercom button While speaking the operator must keep the intercom button pressed down The operator switches on the function by pressing the upper half of the relevant rocker switch Pressing the lower half of the switch switches of...

Page 228: ...tage 4 DANGER There is a risk of poisoning if heavily polluted surrounding air is aspirated in to the closed cab The heater must not be operated in the vicinity of storage areas or the like in which fuel vapours or fine dust e g coal wood or grain dust can build up DANGER There is a risk of explosion due to gases expanding or igniting as a result of heat Do not expose spray cans or gas car tridges...

Page 229: ...not touch the heating system housing during operation Only touch the switches provided Switch on the required heating function by actuating the relevant rocker switch No Operating device Function 1 Rocker switch for heating system door 2 stage Selection of two heating levels for the warm air heating sys tem in the door 2 Rocker switch for ventila tion fan 2 stage Selection of two blower speeds 3 R...

Page 230: ...esult in short circuits There is a risk of fire To change the fuses contact the au thorised service centre Emergency exit window in the cab CAUTION The emergency exit window is only intended for leav ing the truck in the event of an emergency There is a risk of damage caused by collision if the truck is driven with the window open or if the window opens while driving Do not drive with the emergenc...

Page 231: ...ackrest Pull both locking knobs 1 upwards until the window 2 can be opened outwards Ensure that the surrounding area is safe push the window outwards and climb out of the truck to the side Make sure that the window is latched se curely in the engaged position before driv ing off again 1 2 Operating 4 Cab variant 219 50988078001 EN 11 2021 10 ...

Page 232: ... the steps that must be taken to ensure your cold store truck retains its functionality in cold store conditions over a long period of time Areas of application Distinction is drawn between 4 different areas of application and between various different modes of operation within these areas Area of applica tion Cold store equip ment Temperature range up to Operating time Comment 1 Not required 10 C...

Page 233: ...generally max 10 minutes Parking outside of the cold area 3 Required 30 C Continuous Truck is parked outside of the cold store area only for maintenance or repair work or on ly for max 10 mi nutes 4 Required 45 C Brief Cold store equip ment is only de signed for contin uous use at tem peratures down to 30 C Description of the cold store equipment Cold store equipment components CAUTION Only trucks...

Page 234: ...ld store The drive batteries of the industrial trucks may under no circumstances reach the tempera ture of the cold store 30 C or shock cold store 45 C They must either be in operation or charging The batteries must not remain in the cold store overnight without power drain or charging It is best to charge the battery out side the cold store and to continue to operate the industrial truck in the c...

Page 235: ...efore entering the cold store Warming up the truck Before normal operation in the cold store the truck must be warmed up for approx 5 mi nutes To do this all traction and lifting actions must be carried out several times The warm up phase is necessary in order to raise the oil temperature Proportional valves and seals will only work perfectly after this warm up phase has been completed Checking th...

Page 236: ...tion water on the truck from freezing Water droplets on the sensor system and on the mechanical components must be removed by actuating the lift mast Before entering the cold store fully raise the lift mast once and lower it again Repeat the operation after entering the cold store Operating 4 Cold store application 224 50988078001 EN 11 2021 10 ...

Page 237: ...t in the case of an emergency CAUTION Risk of accident in the event of an emergency shut down of the truck whilst the load is raised In the event of an emergency shutdown of the truck whilst the load is raised the fork carriage must be fully lowered once and the reach carriage fully retrac ted once This ensures that the electronic support systems which prevent the truck from tipping over with a ra...

Page 238: ...ilure to comply with the limits specified in these operating instructions e g driving on unacceptably steep gradients or failing to adjust speed when cor nering can cause the truck to tip over If the truck starts to tip over do not leave the truck under any circumstances This increases the danger of being hit by the truck Never jump off the truck You must adhere to the rules of behaviour if the tr...

Page 239: ...y by means of a flexible drive The han dle for operation is located on the reach car riage near the mast fixture WARNING The load is lowered Control the speed by turning the handle of the flexi ble drive by a smaller or larger amount Turning by a smaller amount load is lowered slowly Turning a larger amount load is lowered quickly After ensuring that no persons are in the vi cinity of the truck us...

Page 240: ...d load total actual weight of the truck Check the tractive and braking forces of the tow ing vehicle DANGER The truck could drive into the towing vehicle when the towing vehicle brakes There is a risk of acci dent When towing the truck do not exceed the maximum recommended speed of 2 5 km h When towing on gradients reduce speed to an absolute minimum and keep wheel chocks at hand Set down the load...

Page 241: ...lows the truck and towing vehicle to be braked and con trolled effectively at all times CAUTION If the truck is not steered while it is being towed it may veer out in an uncontrolled manner The truck being towed must also be steered by a driver Release the parking brake Tow the truck After towing secure the truck against rolling away e g by activating the parking brake or using wheel chocks Do not...

Page 242: ... does not come into contact with the ground when using this towing method the brakes can also no longer operate Therefore please observe the safety information in the section entitled Re leasing the brakes mechanically Emergency steering variant A pinion shaft for turning the steering manually is available as special equipment CAUTION This emergency steering pinion may only be used when the batter...

Page 243: ...of short circuit if the ca bles are damaged Ensure that the battery cable is not crushed when inserting the battery tray into the truck NOTE The battery male connector of a lithium ion battery has additional contacts to allow the battery to communicate with the truck control unit The connection procedure is the same for all battery male connectors Disconnecting the battery male connector CAUTION R...

Page 244: ...e battery cable on the battery Ensure that the cable is not crushed when either removing or inserting the battery NOTE The battery male connector of a lithium ion battery has additional contacts to allow the battery to communicate with the truck control unit The disconnection procedure is the same for all battery male connectors 1 Operating 4 Connecting and disconnecting the battery male connector...

Page 245: ...ation or battery charg er and for the battery Observe the following safety regulations when maintaining charging and changing the battery Maintenance personnel Batteries may only be charged maintained or replaced by properly trained personnel in ac cordance with the instructions from the manu facturers of the battery battery charger and truck Follow the handling instructions for the bat tery and t...

Page 246: ... battery and battery charg er Fire protection measures DANGER Risk of explosion due to flammable gases During charging the battery releases a mixture of oxygen and hydrogen oxyhydrogen gas This gas mixture is explosive and must not be ignited There must be no flammable materials or spark forming operating materials within 2 m of either the truck when it is parked for charging or the battery charge...

Page 247: ...instructions or nameplate that at least matches the battery weight see battery identification plate Only remove the battery when the truck is on lev el smooth ground with sufficient load capacity Battery weight and dimensions DANGER Risk of tipping due to change in battery weight The battery weight and dimensions affect the stability of the truck When replacing the battery the weight ratios must n...

Page 248: ...d or con nected while the key switch is switched on or the bat tery charger is under load an arc is produced at the battery male connector This can lead to erosion at the contacts and can considerably shorten the serv ice life of the contacts Switch off the key switch or battery charger before the battery male connector is disconnected or connected Do not disconnect the battery male connector whil...

Page 249: ...ualis ing charge to maintain the battery capacity Checking the battery condition acid level and acid density DANGER Danger to life and limb Observe the instructions in the chapter entitled Safety regulations when handling the battery WARNING Battery acid is toxic and corrosive Observe the safety regulations in the chapter entitled Battery acid CAUTION Damage to the battery possible Follow the info...

Page 250: ... water only Rinse away spilt battery acid immediately using plenty of water Clean the battery cell cover and dry if nec essary Remove any oxidation residue on the bat tery terminals and battery terminal clips and grease them with acid free grease Tighten the battery terminal clips 2 to a torque of 22 25 Nm depending on the size of the terminal screws used Check the acid density using an acid si ph...

Page 251: ...ave to drive to the charging station immediately NOTE The battery discharge indicator characteristic curve must be set in accordance with the bat tery installed See Setting battery data Press the emergency off switch Switch the truck on Read the charge status on the display oper ating unit After connecting a fully charged battery All of the display segments 1 light up 100 after a few moments As th...

Page 252: ... battery charger must be switched off NOTE Battery maintenance is carried out in accord ance with the battery manufacturer s operating instructions The operating instructions of the battery charger used must also be followed If any of these instructions are missing they must be requested from the dealer Lead or gel batteries are used as traction bat teries Because the various types have differ ent...

Page 253: ... equalising charge NOTE Note the information in the operating instruc tions for the battery charger equalising charge After the charging operation is completed switch off the battery charger WARNING Risk of explosion The plug may only be disconnected from the socket when the truck and battery charger are switched off Disconnect the battery male connector from the plug on the battery charger Reconn...

Page 254: ...ng such as the weekend is ideal for performing the equalising charge Observe the information in the operating in structions of the charger regarding how to perform an equalising charge Starting the equalising charge Charge the battery After charging leave the battery in the charger The battery charger remains switched on De pending on the type of battery charger the equalising charge starts betwee...

Page 255: ...he battery charger is switched on an arc is produced This can lead to erosion at the contacts which considerably shortens their service life Switch off the battery charger before disconnect ing the charging cable Switch off the battery charger Disconnect the battery male connector from the battery charger plug Insert the battery male connector fully into the plug connection on the truck Operating ...

Page 256: ...in with soap and water Eye irritation can occur in the event of contact with the eyes Immediately rinse eyes thoroughly with wa ter for 15 minutes then consult a doctor Maintenance personnel The lithium ion battery is virtually mainte nance free and can be charged by the driver If you have any questions please contact your authorised service centre The handling instruction for the battery and the ...

Page 257: ...ng the battery observe the manufacturer s maintenance in structions for the battery and battery charg er Fire protection measures DANGER There is a risk of damage short circuiting and ex plosion Do not place any metal objects or tools on the bat tery Keep away from naked flames and do not smoke DANGER Increased risk of fire Damaged lithium ion batteries pose an increased fire hazard In the event o...

Page 258: ...y regulations for lithium ion batteries The following safety regulations generally ap ply to operating lithium ion batteries Comply with the specifications stated in the safety data sheets of the battery manufac turer Protect the battery against mechanical damage to prevent internal short circuits If batteries have even the slightest external damage dispose of them in accordance with national regu...

Page 259: ...or use with this truck The dimensions and the weight of the replacement battery must precisely match the dimensions and the weight of the original battery The truck may only be operated with a battery that is approved for its battery tray The installation of an incorrect battery poses a risk to the sta bility of the truck If you have any questions regarding the bat teries approved for this type of...

Page 260: ...uck electronics Regulations for storing lithium ion batteries NOTE Lithium ion batteries are classified as danger ous goods according to class 9 The following recommendations apply Wherever possible store batteries at ground level so that they cannot be dam aged by falling Store the batteries in a segregated area suitable for fire protection container or safety cabinet Store the batteries at a tem...

Page 261: ...recipitation Store in a way that protects the batteries against short circuits Store batteries at a safe distance from flam mable materials Do not store batteries together with metallic objects Store lithium ion batteries separately from other types of batteries no mixed storage Maintain a safety margin of at least 2 5 m from other goods To avoid a deep discharge observe the specifications of the ...

Page 262: ...n battery Warnings are only is sued on the battery indicator If you have any questions contact your au thorised service centre Charging state LEDs When the battery is connected to the truck and the truck is switched on the charge state LEDs 3 display the charge state in 10 in crements The charge state LEDs can light up green and red A charge state of 0 to 10 is indicated by a red bar If this bar f...

Page 263: ...formance limitations are im posed once the charge state of the battery drops to 10 If the charge state drops below 15 drive to the charging station and recharge the battery If the battery switches off tow the truck to the charging station Charge the battery Charging the lithium ion battery upon delivery The lithium ion battery may not be fully charg ed at the time of delivery The battery managemen...

Page 264: ...sed service centre NOTE To prevent deep discharge of the lithium ion battery truck performance limitations are im posed once the charge state of the battery drops to a certain level The battery must be charged before the charge state drops below 15 For information on reading the charge state of the battery see the section on Checking the battery charge status Fully extend the battery and the reach...

Page 265: ... the capacity of the battery being impaired At ambient temperatures below 0 C the charging process will take much longer NOTE Observe the information in the operating in structions for the battery and the battery charger After charging The battery charger will switch off automatical ly Disconnect the battery male connector from the plug on the battery charger Do not dis connect the battery male co...

Page 266: ...e deep discharge begins when the last seg ment on the battery indicator flashes red The battery switches off the power supply to the truck It is no longer possible to drive the truck The deep discharge progresses in three pha ses 1 At the start of the deep discharge the customer can still charge the battery him self for a limited period 2 If the deep discharge continues only the authorised service...

Page 267: ...charger Initially The last charge state LED flashes red Later The battery display is OFF The service LED lights up red Phase 2 In this phase the authorised service centre can put the battery back into service If the battery is not put back into service during this period it will be irrepara bly damaged Phase 3 The battery is irreparably damaged The battery display is OFF The service LED is OFF Ope...

Page 268: ...acid batteries Battery approved for this truck by STILL Alternating between a lead acid battery and a lithium ion battery Before changing from a lead acid battery to a lithium ion battery the authorised service cen tre must perform a one off conversion on the truck NOTE The only intended use of a lead acid battery in a truck with a lithium ion battery is in the event of an emergency for example if...

Page 269: ...thium ion battery If the battery installed is a lead acid battery the battery capacity and the battery type must be checked via the display operating unit Also refer to the chapter entitled Entering truck op erating data via the display operating unit If the settings are incorrect then the battery charge is not displayed correctly In the worst case the battery may be damaged by a deep discharge Ge...

Page 270: ...st at least match the battery weight see the battery nameplate NOTE If the reach system of the truck is not working due to a battery problem the battery must be removed by your authorised service centre Incompatibility of battery connectors from different manufacturers CAUTION Risk of fire from using battery connectors from differ ent manufacturers The battery connectors on the truck and on the ba...

Page 271: ...y the connecting points must be in one of the following positions A On the side of the battery connector on the truck B On the side of the driver s compartment The length of the battery cable must conform to the STILL specifications Maximum length of the battery cable 1500 mm CAUTION Risk of crushing the battery cables when retracting the reach carriage with the battery The battery cables must alw...

Page 272: ...approx 2 seconds the 2 arrow shows that the reach carriage can be retracted further into the end position If the end position is not reached within 2 minutes or if the accelera tor pedal is pressed the operation is can celled The lock symbol is hidden again Retract the reach carriage to the end posi tion to unlock the battery Pull the release lever 3 for the battery lock upwards The battery is unl...

Page 273: ...ied by the authorised service centre Adjusting the battery lock Adjustment instructions Battery trays for traction batteries are manu factured with relatively large tolerances To ensure that the lock of the battery frame in which the battery sits is in good working order its bump stops must be adjusted This hap pens in the factory during commissioning However if the customer procures the battery h...

Page 274: ...ase lev er by hand refer to the chapter entitled Ac tuating the battery lock If the lock does not engage or if it is difficult to pull the release lever the washers must be re duced or the height of the rubber pads must be decreased If the lock does not engage it may also be necessary to increase the insertion distance of the battery frame This is achieved by placing suitable washers beneath rubbe...

Page 275: ...ity of the truck When replacing the battery the weight ratios must not be changed The battery weight must remain within the weight range specified on the nameplate The location of ballast weights must not be changed WARNING Risk of crushing if the battery falls out The battery lock must only be released on horizontal level ground using suitable devices Suitable devices include Suitable lifting equ...

Page 276: ...titled Actuating the battery lock Press the foot switch Extend the reach carriage fully together with the battery 2 Switch off the truck Push the emergency off switch CAUTION Risk of component damage If the battery male connector is disconnected while the truck is switched on under load an arc will be produced This can lead to erosion at the contacts which considerably shortens their service life ...

Page 277: ...table lifting device to remove the battery from the battery frame see the chapter on Transporting the battery using a lifting device Installing the battery WARNING Risk of corrosion The electrolyte battery acid is toxic and corrosive on contact Observe the prescribed safety measures when handling battery acid For newly charged batteries in particular be aware of the risk of explosion in the area o...

Page 278: ...ttery using a lift ing device CAUTION Risk of short circuit If the battery cover is not in place on the truck water or dirt can damage the battery Only commission the truck once the battery cover is in place Attach the battery cover to the truck using the three screws Return the hexagon key for the emergency lowering mechanism to its position under neath the steering wheel in the driver s compartm...

Page 279: ...nector while the key switch is switched on Connect the battery male connector Make sure that the battery cable cannot become trapped when retracting the reach carriage Unlock the emergency off switch Switch on the truck Press the foot switch Retract the reach carriage with the battery fully until the battery lock engages The lock must audibly engage If necessary the push down the release lever If ...

Page 280: ...tal level ground using a suitable battery change frame The battery lock lever may be actuated only when the truck is stationary and the reach carriage is fully retracted Prerequisites for replacing the battery For the correct use of the battery change frame refer to the information in the chapter entitled Battery change frame and the op erating instructions and comply with the manufacturer s safet...

Page 281: ...titled Bat tery change frame Adjusting the transfer height Position the truck and battery rack parallel to each other Position the truck and the battery rack so that the roller channels of the truck and bat tery rack are exactly aligned with each oth er Extending the battery The battery sits in a frame To replace the bat tery this frame is extended in the load direc tion together with the reach ca...

Page 282: ...TION There is a risk of short circuit if the ca bles are damaged Position the battery cable on the battery in such a way that it cannot be crushed when removing or inserting the battery Check the connection cables for dam age Releasing the swing bolt CAUTION If the battery rolls out of the battery compartment when no external device is present this can lead to material damage Before removing the b...

Page 283: ...ut of the truck and on to a battery change frame For the correct use of the battery change frame refer to the information in the chapter entitled Battery change frame and the op erating instructions and comply with the manufacturer s safety regulations The battery is installed and secured in the re verse sequence Activities after installation of the battery DANGER If the battery is not locked corr...

Page 284: ...n damage the contacts and considerably shorten their service life Do not connect the battery male connector when the truck is switched on Make sure that the truck is switched off before connecting the battery male connector Connect the battery male connector Make sure that the battery cable cannot be come trapped when the reach carriage is retracted with the battery Unlock the emergency off switch...

Page 285: ...installed battery must be entered using the following buttons on the dis play Push the OK button on the keypad 2 for approx 2 seconds This calls up the on board diagnostics function The display 1 provides information on the selected menu item Push the arrow buttons on the keypad 2 to scroll within the menus The selected menu items are highlighted on the display The following menu items are availab...

Page 286: ...rectly by pushing the OK button on the keypad 2 Exit the settings by pushing the ESC button on the keypad 2 for approx 2 seconds Transporting the battery using a lifting device lead acid batteries DANGER Risk of fatal injury from falling load Never walk or stand underneath sus pended loads Determine the weight of the battery battery identification plate Note the load capacity of the lifting device...

Page 287: ...s Using suitable lifting gear hook the battery 1 onto a bridge piece 2 Follow the oper ating instructions for the lifting gear To prevent the battery tray being compressed the lifting gear must lift vertically Slowly and using a vertical movement lift the battery out of the battery frame or insert it into the battery frame Ensure that there is sufficient distance from the lift mast and from the ch...

Page 288: ...een the battery and the lifting device WARNING Risk of crushing shearing The battery must be transported very carefully i e at low speed using slow steering movement and care ful braking Before transporting the battery determine the weight of the battery battery identifica tion plate Note the load capacity of the lift ing device To prevent the raised battery from damag ing the truck park the truck...

Page 289: ...must lift vertically Slowly and using a vertical movement lift the battery out of the battery frame or insert it into the battery frame Ensure that there is sufficient distance from the lift mast and from the chassis of the truck Avoid any os cillating motions Transport the battery to the intended stor age space CAUTION Risk of damage The battery must be stored on a suitable beam sup port or on su...

Page 290: ...due to falling when climbing onto the truck When climbing onto the truck it is possi ble to get stuck or slip on components and fall Higher points on the truck must only be accessed using the appropriate equipment Adhere strictly to the following steps Use only the steps provided for this purpose to climb onto the truck Use equipment such as stepladders or plat forms to reach inaccessible areas CA...

Page 291: ...mbustible materials may ignite in the vicinity of hot components e g drive units Adhere strictly to the following steps Regularly remove all deposits accumula tions of foreign materials in the vicinity of hot components DANGER Flammable fluids can be ignited by hot components on the truck causing a risk of fire Adhere strictly to the following steps Do not use flammable fluids for cleaning Observe...

Page 292: ...Cleaning the electrical system WARNING Danger of electric shocks due to residual capacity Never reach into the electrical system with your bare hands CAUTION Cleaning electrical system parts with wa ter can damage the electrical system Cleaning electrical system parts with wa ter is forbidden Do not remove covers etc Only use dry cleaning materials ac cording to the specifications in the section C...

Page 293: ...ompressed air immediately after cleaning Move the chain several times during this procedure Immediately after drying the chain spray it with chain spray Move the chain several times during this procedure For chain spray specifications refer to the chapter entitled Maintenance data table ENVIRONMENT NOTE Dispose of any fluid that has been spilled or collected in the collection vessel in an environ ...

Page 294: ...er cially available glass cleaner After cleaning Carefully dry the truck e g with com pressed air Sit on the driver s seat and start the truck in line with applicable regulations CAUTION Risk of short circuit If any moisture has penetrated the battery male connector despite the precautionary measures taken first dry the battery male connector using compressed air Operating 4 Cleaning the truck 282...

Page 295: ...ck securely Determine the unit weights by reading the truck nameplate and if necessary the at tachment nameplate variant Add the determined unit weights to obtain the total actual weight of the truck Tare weight 1 Max permissible battery weight 2 Ballast weight variant 3 Attachment net weight variant 100 kg allowance for driver Total actual weight Type Modèle Typ Serial no No de série Serien Nr ye...

Page 296: ...t the loading bridge is properly attached and secured Ensure that the transport vehicle onto which the truck is to be driven has been sufficiently secured against moving Maintain a safe distance from loading bridges ramps working platforms and similar objects Drive slowly and carefully onto the transport vehi cle Lashing trucks with an overhead guard 2 1 2 Operating 4 Transporting the truck 284 50...

Page 297: ...not slip off Park the truck securely refer to the chapter entitled Parking the truck securely Disassemble the overhead guard grille or roof panel 1 and prevent these compo nents from being damaged Position slip resistant pads underneath the lifting points 2 e g rubber mats or foam Attach the lashing ropes in accordance with the illustration Securely lash the truck After the truck has been transpor...

Page 298: ...the truck securely Position slip resistant pads underneath the lifting points 1 e g rubber mats or foam Attach the lashing ropes in accordance with the illustration Securely lash the truck Crane loading standard truck with overhead guard Crane loading is only intended for transporting the complete truck for its initial commissioning For application conditions that require frequent loading or that ...

Page 299: ...tery weight 2 Ballast weight variant 3 Attachment net weight variant Loading weight Type Modèle Typ Serial no No de série Serien Nr year année Baujahr Rated capacity Capacité nominale Nenn Tragfähigkeit Battery voltage Tension batterie Batteriespannung Rated drive power Puissance motr nom Nenn Antriebsleist Unladen mass Masse à vide Leergewicht max min kg kg kg kg kg kW V see Operating instruction...

Page 300: ...ifting straps with edge protectors or similar protective devices where nec essary Retract the reach carriage fully in the drive direction Always use suitable edge protection be tween the hoist and any sharp edges on the truck to protect the hoist against damage when lifting the truck Hooking on the lifting straps to a truck with a lift mast Loop the lifting strap around the main tra verse 1 on the...

Page 301: ...ION Incorrectly fitted harnesses may damage attachment parts Pressure from the harnesses can damage or destroy attachment parts when the truck is lifted If attach ment parts are in the way e g lighting etc these must be removed before loading Ask your service centre about this Secure harnesses in such a way that they do not touch any attachment parts Loading the truck DANGER If the raised truck sw...

Page 302: ...Park the truck securely refer to the chapter entitled Parking the truck securely Determine the unit weights by reading them off the truck nameplate and if necessary the attachment nameplate variant Add the determined unit weights together to obtain the loading weight of the truck Tare weight 1 Max permissible battery weight 2 Ballast weight variant 3 Net weight of attachment variant Loading weight...

Page 303: ...Harnesses may damage paintwork by rubbing and pressing on the surface of the truck Particularly hard or sharp edged harnesses such as wire ropes or chains can quickly damage the surface Use textile harnesses e g lifting straps with edge protectors or similar protective devices where nec essary CAUTION Incorrectly fitted harnesses may damage attachment parts Pressure from the harnesses can damage o...

Page 304: ...at the emergency off switch is actuated Always use suitable edge protection 1 be tween the hoist and sharp edges on the truck The edge protection protects the hoist against damage when the truck is lifted Hook on the lifting straps load side on the right left Loop the lifting straps around the load arms of the truck just behind the load wheels as shown 1 Operating 4 Transporting the truck 292 5098...

Page 305: ...uated Guide the loop of the lifting strap 1 from below through the round opening 2 in the wheel arch Guide the loop of the lifting strap down wards again through the rectangular open ing 3 below the reach travel measurement system Ensure that the straps do not put pressure on the teeth of the reach travel measurement system 4 Guide the loose ends of the lifting strap through the loop Guide the loo...

Page 306: ...ting strap 1 from below through the round opening 2 in the wheel arch Guide the loop of the lifting strap down wards again under the reach cylinder and through the rectangular opening 3 Ensure that the belts do not put pressure on the reach cylinder 4 NOTE The space under the reach cylinder for the lift ing strap can be increased by extending the reach cylinder Guide the loose ends of the lifting ...

Page 307: ...gth of the harnesses 1 so that the bridge piece is in a horizontal posi tion Adjust the length of the harnesses so that the bridge piece is vertically above the cen tre of gravity of the truck This ensures that the truck hangs level when it is being lifted Insert the safety device for the lifting eye 2 Visually inspect all belts and pieces of edge protection to check that they are in the cor rect ...

Page 308: ...ures to be implemented before shutdown Clean the truck thoroughly Fully extend and retract the reach carriage several times Lift the fork carriage to the stop several times Tilt the lift mast forwards and backwards several times If an attachment is fitted move the attachment several times To relieve the strain on the load chains lower the fork onto a suitable supporting surface e g a pallet Park t...

Page 309: ...rrosion due to condensa tion on the truck Many plastic films and synthetic materials are water tight Condensation water on the truck cannot es cape through these covers Do not use plastic film as this facilitates the forma tion of condensation water Cover with vapour permeable material e g cot ton Cover the truck to protect it against dust If the truck is to be decommissioned for an ex tended peri...

Page 310: ...ng Change the brake fluid Put the truck into operation During commissioning the following must be checked in particular Drive controller steering Brakes service brake parking brake Reach carriage extension function retrac tion function Lifting system lifting accessories load chains mounting NOTE For further information see the workshop manual for the truck or contact the authorised service centre ...

Page 311: ...5 Maintenance ...

Page 312: ...he lift mast to prevent it tilting backwards unintentionally Observe the maximum lift height of the lift mast and compare the dimensions from the technical data with the dimensions of the hall into which the truck is to be driven These steps are taken to prevent a collision with the ceiling of the hall and to avoid any damage caused as a result Working on the hydraulic equip ment The hydraulic sys...

Page 313: ...when chang ing hydraulic and electrical components These are listed in the appropriate sections Lifting and jacking up DANGER There is a risk to life if the truck tips over If not raised and jacked up properly the truck may tip over and fall off Only the hoists specified in the workshop manual for this truck are allowed and are tested for the necessary safety and load capacity Only have the truck ...

Page 314: ...t Use only chains with adequate lifting capacity to secure the particular lift mast CAUTION Potential damage to the ceiling Note the maximum lift height of the lift mast Removing the lift mast DANGER Risk of accident Attach the lifting gear to the top of the bridge piece 1 on the outer mast of the lift mast This work must only be performed by a service tech nician 1 Maintenance 5 Safety regulation...

Page 315: ...tend the lift mast to slacken the chain Securing the triple mast Extend the lift mast Route the chain over the cross beam of the outer mast 1 and under the cross beam of the middle mast 2 Lower the lift mast until it strikes the chain Lower the fork carriage as far as it will go NOTE Extend the lift mast to slacken the chain 1 2 1 2 Maintenance 5 Safety regulations for maintenance 303 50988078001 ...

Page 316: ...h the instructions from the manu facturers of the battery battery charger and truck The handling instructions for the battery and the operating instructions for the battery charger must be followed Maintenance work without special quali fications Simple maintenance work such as checking the fluid level in the battery may be carried out by untrained personnel A qualification like that of a speciali...

Page 317: ...ntenance intervals can be defined in consultation with the operating company depending on the application conditions of the truck The following factors may necessitate shorter maintenance intervals Dirty poor quality roadways Dusty or salty air High levels of air humidity Extremely high or low ambient tempera tures or extreme changes in temperature Multi shift operation with a high duty cycle Spec...

Page 318: ...Maintenance 5 General maintenance information 306 50988078001 EN 11 2021 10 ...

Page 319: ...iver restraint system option for correct function and for damage Check the battery tray interlock and sensor for correct function and for damage Check the reach carriage guides rollers and stops and adjust if necessary Check the reach travel measuring system and limit stops Check the drive and brake actuations single and dual pedal for correct function and for damage Clean dust and dirt from the m...

Page 320: ...hydraulic brake parts check for correct function and clean Check the brake linings and replace if necessary Check the brake clearance Check the brake retardation values after each adjustment Check the brake fluid level If present check the switch for the brake fluid Perform a brake test Electric parking brake Clean and check the rotor Check the brake clearance Check the brake retardation values El...

Page 321: ...onnector in good time Check the battery for damage follow the manufacturer s maintenance instructions Check the battery male connector contacts and cable for damage replace if neces sary Check the battery male connector contacts and cable on the battery charger for damage replace if necessary Perform insulation testing Hydraulic system Check the condition of the hydraulic system check that it is w...

Page 322: ...and lubricate Check the fork carriage for damage and wear Check the fork height setting and adjust the chain length if necessary Check the fork arm interlock for damage and correct function Check the fork arms for wear and deformation Check that there is a safety screw on the fork carriage or on the attachment Check the hydraulic hoses re adjust and replace if necessary Lubricate the fork tilter s...

Page 323: ...00 11000 13000 14000 Carried out Check that the labelling is complete Perform a test drive Read out and check the error numbers and clear the list Reset the maintenance interval Maintenance 5 General maintenance information 311 50988078001 EN 11 2021 10 ...

Page 324: ...Maintenance 5 General maintenance information 312 50988078001 EN 11 2021 10 ...

Page 325: ...1500 2000 2500 3000 3500 4000 4500 Carried out Truck components Perform all 1000 hour maintenance work Perform function checking of the entire industrial truck including all special equip ment special heating system switch off thermostat etc Ordering spare parts and wear ing parts Spare parts are provided by our spare parts service department The information required for ordering parts can be foun...

Page 326: ...und in the maintenance data table Oil and grease types of a different quality must not be mixed This negatively affects the lu bricity If a change between different manufac turers cannot be avoided drain the old oil thoroughly Before carrying out lubricating work filter changes or any work on the hydraulic system carefully clean the area around the part in volved When topping up working materials ...

Page 327: ...Lubrication plan 2 3 14 1 4 12 13 7 8 5 6 11 9 10 9 Maintenance 5 General maintenance information 315 50988078001 EN 11 2021 10 ...

Page 328: ... 7 Steering gears Lubrication Rivolta S K D 4002 ID no 8852729 Lubrication as re quired 8 Wheel gear Gearbox oil Castrol Alphasyn EP 150 ID no 7326000022 20 l Lubrication as re quired 9 Holding fixtures for the fork arms Lubrication STILL high pressure lubri cating grease ID no 0170761 Lubrication as re quired 10 Fork tilter side shift Transition shift lubricating nipple at the top Lubrication SKD...

Page 329: ...ting grease ID no 0170761 As required Battery Distilled water As required Insulation resist ance of the battery DIN 43539 VDE 0510 For further information refer to the workshop manual for the truck Insulation resist ance of the electri cal system DIN EN 1175 VDE 0117 For further information refer to the workshop manual for the truck Hydraulic system Hydraulic oil HVLP68 DIN 51524 P3 ID no 0172025 ...

Page 330: ...ricant SKD 3400 ID no 0147873 As required Load chains Chain lubrication Fully synthetic Temperature range 35 C to 250 C ID no 0156428 As required Setting Distance to support roller 35 mm under the top edge of the inner mast Brake system Container Brake fluid ATE SL DOT4 ID no 7327500020 1 l 0 2 l Steering Steering gears Lubrication Rivolta S K D 4002 As required Maintenance 5 General maintenance i...

Page 331: ... identify any damage during the checks Maintaining wheels and tyres WARNING Risk of accident Uneven wear reduces the stability of the truck and in creases the braking distance Worn or damaged tyres left or right must be re placed immediately WARNING Risk of tipping Tyre quality affects the stability of the truck If you wish to use a different type of tyre on the truck from the tyres approved by th...

Page 332: ... down to the wear mark 3 The tyres must be replaced if Large cracks have formed in the tread This can be detected by a whirring sound when driving The tread has broken away significantly The tyre diameter has reduced by approx 9 A wear mark 1 in the lateral flank of the lining serves as a visual indication of the wear limit Checking the wheel fastenings Check the wheel screws drive wheel and load ...

Page 333: ...e and hose connection screw joints for leaks traces of oil Hose lines must be replaced if The outer layer is damaged or becomes brittle and cracks begin to form They are leaking There are any unnatural deformations e g bubble formation or buckling A fitting is detached from the hose A fitting is heavily damaged or corroded Pipes must be replaced if There is abrasion and a loss of material There ar...

Page 334: ...r refer to the chapter entitled Mainte nance data table NOTE Spray the tracks evenly from a distance of ap prox 15 20 cm Wait approx 15 minutes un til the device is ready for operation again Checking the battery change frame variant The screw joints and welded seams of the bat tery change frame must be subjected to a vis ual inspection 1 6210_800 020 Maintenance 5 Preserving operational readiness ...

Page 335: ... mat for contamination and beat out NOTE Replace the filter mat when it is clearly grey but at least every two months Remove any dirt that has collected in the fil ter housing and recirculated air inlet Re insert the filter mat into the filter hous ing Make sure that the filter mat sits correctly and accurately in the filter housing Fit the heating system cover and secure us ing the screws 1 1 2 M...

Page 336: ...attery is maintenance free However a few tasks are required for mainte nance of the battery and to ensure safe opera tion Regular tasks Cleaning the battery Checking the battery connections and ca bles Visually inspecting the covers Charging the battery Every 3 months Fully charge the battery when the truck is located within or outside the area of the warehouse 6210_900 002 Maintenance 5 Preservin...

Page 337: ...6 Technical data ...

Page 338: ...Dimensions Measurements h1 h3 h4 h6 and b1 are cus tomised and can be taken from the order con firmation Technical data 6 Dimensions 326 50988078001 EN 11 2021 10 ...

Page 339: ...m for each battery size on the FM X FM X W FM X EW models For larger batteries increases by 85 mm for each battery size on the FM X N model 3 Depending on the lift mast with sideshift fork tilt 2 4 4 When the cab weather protection option is selected the height h6 is 2180 mm 5 When the cab option is selected the length increases by 150 mm 6 For larger batteries increases by 72 mm for each battery ...

Page 340: ...assis frame FM X 10 Li ion FM X 10 N FM X 12 Li ion FM X 12 N 3 1 Tyres Polyureth Polyureth Polyureth Polyureth 3 2 Front tyre size mm 360 x 130 360 x 130 360 x 130 360 x 130 3 3 Rear tyre size mm 285 x 100 285 x 100 285 x 100 285 x 100 3 5 Number of wheels x driven front rear 1x 2 1x 2 1x 2 1x 2 3 7 Rear track width b11 mm 1167 1037 1167 1037 Basic dimensions FM X 10 Li ion FM X 10 N FM X 12 Li i...

Page 341: ...2 A 2 A 2 A 4 24 Fork carriage width b3 mm 760 760 760 760 4 25 Width across forks min max b5 mm 296 600 296 600 296 600 296 600 4 26 Width between load wheel supports b4 mm 920 790 920 790 4 28 Reach forward 1 l4 mm 449 364 449 364 4 31 Ground clearance with load under lift mast m1 mm 70 70 70 70 4 32 Ground clearance at cen tre of wheelbase m2 mm 70 70 70 70 4 34 1 Aisle width for a 1000 x 1200 ...

Page 342: ... 0 4 5 4 0 4 5 4 0 5 10 Service brake Regenera tive electri cal hydraul ic Regenera tive electri cal hy draulic Regenera tive elec trical hy draulic Regenera tive elec trical hy draulic Electric motor FM X 10 Li ion FM X 10 N FM X 12 Li ion FM X 12 N 6 1 Traction motor power rat ing at S2 60 min kW 6 5 6 5 6 5 6 5 6 2 Lift motor power rating at S3 15 kW 14 13 14 14 6 3 Battery in accordance with D...

Page 343: ...rking pressure for at tachment bar 200 200 200 200 10 2 Oil flow for attachments l min 20 20 20 20 10 7 Sound pressure level in driver s compartment dB A 69 69 69 69 Technical data 6 VDI datasheet for FM X 10 Li ion N FM X 12 Li ion N 331 50988078001 EN 11 2021 10 ...

Page 344: ...ng on the lift mast with sideshift fork tilt 2 4 4 When the cab weather protection option is selected the height h6 is 2180 mm 5 When the cab option is selected the length increases by 150 mm 6 For larger batteries increases by 72 mm for each battery size on the FM X FM X W FM X EW models For larger batteries increases by 90 mm for each battery size on the FM X N model Key data FM X 14 Li ion FM X...

Page 345: ...thane Polyur ethane Polyur ethane 3 2 Front tyre size mm 360 x 130 360 x 130 360 x 130 360 x 130 3 3 Rear tyre size mm 285 x 100 285 x 100 285 x 100 285 x 100 3 5 Number of wheels x driven front rear 1x 2 1x 2 1x 2 1x 2 3 7 Rear track width b11 mm 1167 1037 1367 1567 Basic dimensions FM X 14 Li ion FM X 14 N FM X 14 W Li ion FM X 14 EW Li ion 4 1 Lift mast fork carriage tilt forwards backwards 3 α...

Page 346: ... carriage width b3 mm 760 760 760 760 4 25 Width over forks min max b5 mm 316 620 316 620 316 620 316 620 4 26 Width between load wheel supports b4 mm 920 790 1120 1320 4 28 Reach forward 1 l4 mm 529 515 457 457 4 31 Ground clearance with load below lift mast m1 mm 70 70 70 70 4 32 Ground clearance at the centre of the wheelbase m2 mm 70 70 70 70 4 34 1 Aisle width for a 1000 x 1200 pallet crosswi...

Page 347: ...20 15 20 5 9 Acceleration time over 10 m with without load s 4 5 4 0 4 5 4 0 4 5 4 0 4 5 4 0 5 10 Service brake Regenera tive electri cal hydraul ic Regenera tive electri cal hy draulic Regenera tive elec trical hy draulic Regenera tive elec trical hy draulic Electric motor FM X 14 Li ion FM X 14 N FM X 14 W Li ion FM X 14 EW Li ion 6 1 Traction motor power rat ing at S2 60 min kW 6 5 6 5 6 5 6 5 ...

Page 348: ...with the VDI cycle kWh h 3 40 3 40 3 40 3 40 Other FM X 14 Li ion FM X 14 N FM X 14 W Li ion FM X 14 EW Li ion 10 1 Working pressure for at tachment bar 200 200 200 200 10 2 Oil flow for attachments l min 20 20 20 20 10 7 Sound pressure level in driver s compartment dB A 69 69 69 69 Technical data 6 VDI datasheet for FM X 14 Li ion N W EW 336 50988078001 EN 11 2021 10 ...

Page 349: ...ng on the lift mast with sideshift fork tilt 2 4 4 When the cab weather protection option is selected the height h6 is 2180 mm 5 When the cab option is selected the length increases by 150 mm 6 For larger batteries increases by 72 mm for each battery size on the FM X FM X W FM X EW models For larger batteries increases by 90 mm for each battery size on the FM X N model Key data FM X 17 Li ion FM X...

Page 350: ...hane Polyur ethane Polyur ethane 3 2 Front tyre size mm 360 x 130 360 x 130 360 x 130 360 x 130 3 3 Rear tyre size mm 285 x 100 285 x 100 285 x 100 285 x 100 3 5 Number of wheels x driven front rear 1x 2 1x 2 1x 2 1x 2 3 7 Rear track width b11 mm 1167 1037 1367 1567 Basic dimensions FM X 17 Li ion FM X 17 N FM X 17 W Li ion FM X 17 EW Li ion 4 1 Lift mast fork carriage tilt forwards backwards 3 α ...

Page 351: ... carriage width b3 mm 760 760 760 760 4 25 Width over forks min max b5 mm 316 620 316 620 316 620 316 620 4 26 Width between load wheel supports b4 mm 920 790 1120 1320 4 28 Reach forward 1 l4 mm 591 505 519 519 4 31 Ground clearance with load below lift mast m1 mm 70 70 70 70 4 32 Ground clearance at the centre of the wheelbase m2 mm 70 70 70 70 4 34 1 Aisle width for a 1000 x 1200 pallet crosswi...

Page 352: ...20 15 20 5 9 Acceleration time over 10 m with without load s 4 5 4 0 4 5 4 0 4 5 4 0 4 5 4 0 5 10 Service brake Regenera tive electri cal hydraul ic Regenera tive electri cal hy draulic Regenera tive elec trical hy draulic Regenera tive elec trical hy draulic Electric motor FM X 17 Li ion FM X 17 N FM X 17 W Li ion FM X 17 EW Li ion 6 1 Traction motor power rat ing at S2 60 min kW 6 5 6 5 6 5 6 5 ...

Page 353: ...with the VDI cycle kWh h 3 56 3 56 3 56 3 56 Other FM X 14 Li ion FM X 14 N FM X 14 W Li ion FM X 14 EW Li ion 10 1 Working pressure for at tachment bar 200 200 200 200 10 2 Oil flow for attachments l min 20 20 20 20 10 7 Sound pressure level in driver s compartment dB A 69 69 69 69 Technical data 6 VDI datasheet for FM X 17 Li ion N W EW 341 50988078001 EN 11 2021 10 ...

Page 354: ...n the lift mast with sideshift fork tilt 2 4 4 When the cab weather protection option is selected the height h6 is 2180 mm 5 When the cab option is selected the length increases by 150 mm 6 For larger batteries increases by 72 mm for each battery size on the FM X FM X W FM X EW models For larger batteries increases by 90 mm for each battery size on the FM X N model Characteristics FM X 20 Li ion F...

Page 355: ... Front tyre size mm 360 x 130 360 x 130 360 x 130 360 x 130 3 3 Rear tyre size mm 350 x 100 350 x 100 350 x 100 350 x 100 3 5 Number of wheels x driven front rear 1x 2 1x 2 1x 2 1x 2 3 7 Rear track width b11 mm 1167 1037 1367 1567 Basic dimensions FM X 20 Li ion FM X 20 N FM X 20 W Li ion FM X 20 EW Li ion 4 1 Lift mast fork carriage tilt forwards backwards 3 α β 1 3 2 4 1 3 1 3 4 2 Height with li...

Page 356: ...supports b4 mm 920 790 1120 1320 4 28 Reach forward 1 l4 mm 623 520 623 623 4 31 Ground clearance with load under lift mast m1 mm 70 70 70 70 4 32 Ground clearance at cen tre of wheelbase m2 mm 70 70 70 70 4 34 1 Aisle width for a 1000 x 1200 pallet crosswise 2 Ast mm 2820 2879 2857 2892 4 34 2 Aisle width for a 800 x 1200 pallet lengthwise 2 Ast mm 2864 2941 2901 2936 4 35 Turning radius Wa mm 17...

Page 357: ...era tive electri cal hy draulic Regenera tive elec trical hy draulic Regenera tive elec trical hy draulic Electric motor FM X 20 Li ion FM X 20 N FM X 20 W Li ion FM X 20 EW Li ion 6 1 Traction motor power rat ing at S2 60 min kW 6 5 6 5 6 5 6 5 6 2 Lift motor power rating at S3 15 kW 14 14 14 14 6 3 Battery in accordance with DIN 43531 35 36 A B C no 43531 C 254 2 43531 B 254 2 43531 C 254 2 4353...

Page 358: ...ion 10 1 Working pressure for at tachment bar 200 200 200 200 10 2 Oil flow for attachments l min 20 20 20 20 10 7 Sound pressure level in driver s compartment dB A 69 69 69 69 Technical data 6 VDI datasheet for FM X 20 Li ion N W EW 346 50988078001 EN 11 2021 10 ...

Page 359: ...5 mm for each battery size on the FM X N model 3 Depending on the lift mast with sideshift fork tilt 2 4 4 When the cab weather protection option is selected the height h6 is 2180 mm 5 When the cab option is selected the length increases by 150 mm 6 For larger batteries increases by 72 mm for each battery size on the FM X FM X W FM X EW models For larger batteries increases by 90 mm for each batte...

Page 360: ...0 4 5 Height with lift mast extended h4 mm 13 122 4 7 Height of overhead guard cab 4 h6 mm 2200 4 8 Seat height h7 mm 1140 4 10 Height of load wheel supports h8 mm 373 4 19 Total length 2 5 6 l1 mm 2556 4 20 Length including fork back 2 5 6 l2 mm 1406 4 21 Overall width b1 b2 mm 1270 4 22 Fork arm dimensions DIN ISO 2331 s e l mm 50 120 1150 4 23 Fork carriage to ISO 2328 class model A B 2 A 4 24 ...

Page 361: ... speed with without load m s 0 18 5 7 Climbing capability with without load 10 15 5 8 Max climbing capability with without load 15 20 5 9 Acceleration time over 10 m with without load s 4 5 4 0 5 10 Service brake Regenerative elec trical hydraulic Electric motor FM X 20 HD Li ion 6 1 Traction motor power rating at S2 60 min kW 6 5 6 2 Lift motor power rating at S3 15 kW 14 6 3 Battery in accordanc...

Page 362: ...10 1 Working pressure for attachment bar 200 10 2 Oil flow for attachments l min 20 10 7 Sound pressure level in driver s compart ment dB A 69 Technical data 6 VDI datasheet for FM X 20 HD Li ion 350 50988078001 EN 11 2021 10 ...

Page 363: ... on the FM X N model 3 Depending on the lift mast with sideshift fork tilt 2 4 4 When the cab weather protection option is selected the height h6 is 2180 mm 5 When the cab option is selected the length increases by 150 mm 6 For larger batteries increases by 72 mm for each battery size on the FM X FM X W FM X EW models For larger batteries increases by 90 mm for each battery size on the FM X N mode...

Page 364: ...ze mm 350 x 100 350 x 100 350 x 100 3 5 Number of wheels x driv en front rear 1x 2 1x 2 1x 2 3 7 Rear track width b11 mm 1167 1367 1567 Basic dimensions FM X 25 Li ion FM X 25 W Li ion FM X 25 EW Li ion 4 1 Lift mast fork carriage tilt for wards backwards 3 α β 1 3 1 3 1 3 4 2 Height with lift mast retracted h1 mm 2450 2450 2450 4 3 Free lift h2 mm 1828 1828 1828 4 4 Lift h3 mm 5580 5580 5580 4 5 ...

Page 365: ...ound clearance at centre of wheelbase m2 mm 50 50 50 4 34 1 Aisle width for a 1000 x 1200 pallet crosswise 2 Ast mm 2908 2943 2978 4 34 2 Aisle width for a 800 x 1200 pallet lengthwise 2 Ast mm 2937 2972 3007 4 35 Turning radius Wa mm 1915 1950 1985 4 37 Length across the load wheel supports l7 mm 2066 2066 2066 4 43 Step height mm 345 345 345 Performance data FM X 25 Li ion FM X 25 W Li ion FM X ...

Page 366: ...S2 60 min kW 6 5 6 5 6 5 6 2 Lift motor power rating at S3 15 kW 14 14 14 6 3 Battery in accordance with DIN 43531 35 36 A B C no 43531 C 254 2 43531 C 254 2 43531 C 254 2 6 4 Battery voltage nominal ca pacity K5 V Ah 48 775 Li ion 48 817 48 775 Li ion 48 817 48 775 Li ion 48 817 6 5 Battery weight 5 depend ing on the manufacturer kg 1120 1120 1120 6 6 Energy consumption in ac cordance with VDI cy...

Page 367: ...2 Power supply 0 V PWR GND supply Eco design requirements for electric motors and variable speed drives All motors in this industrial truck are exempt from Regulation EU 2019 1781 because these motors do not meet the description giv en in Article 2 Scope Item 1 a and be cause of the provisions in Article 2 2 h Mo tors in cordless or battery operated equip ment and Article 2 2 o Motors designed spe...

Page 368: ... versions 360 x 130 FM X 12 N standard versions 360 x 130 FM X 14 N standard versions 360 x 130 FM X 17 N standard versions 360 x 130 FM X 20 N W EW standard versions 360 x 130 FM X 22 standard versions 360 x 140 FM X 25 standard versions 360 x 140 Load wheels Polyurethane direct bond Model Tyres FM X 10 N standard versions 285 x 100 FM X 12 N standard versions 285 x 100 FM X 14 N standard version...

Page 369: ...p 12 x 13s1p 12 x 13s1p Nominal energy 9800 Wh 39200 Wh 39200 Nominal capacity 201 Ah 804 Ah 804 Ah Nominal voltage 48 V 48 V 48 V Max discharge cur rent 400 A 400 A 400 A Max discharge power 18 kW 18 kW 18 kW Dimensions and weights Battery group L x W x H mm Weight kg Group 4 1 1223 x 283 x 784 750 Group 4 2 1223 x 355 x 784 939 Group 4 3 1223 x 385 x 784 1119 Technical data 6 Battery specificati...

Page 370: ...Technical data 6 Battery specifications for lithium ion batteries 358 50988078001 EN 11 2021 10 ...

Page 371: ... Auxiliary equipment Active Load Stabilisation ALS 178 Camera monitor system 188 Clipboard 190 Daytime running lights 95 Driver s compartment electrical 188 Footwell lighting 95 Load measurement 184 Shock recognition 178 Speed limitation 187 Working spotlight 94 B Basic principles for safe operation 25 Battery Charging 239 Checking the acid level 237 Checking the charge status 239 Checking the con...

Page 372: ...g battery acid 48 Safety information for handling oils 46 Safety information for hydraulic fluid 47 Contact details I Copyright and trademark rights 15 Crane loading Cab 290 Determining the loading weight 287 290 Safety information 291 Standard truck with overhead guard 286 Curve Speed Control 97 D Damage 32 Danger area 147 Danger areas of lithium ion batteries 26 Danger to employees 42 Daytime ru...

Page 373: ...id measures for working with lithium ion batteries Maintenance personnel 244 Fitting attachments 159 FleetManager 178 Activating the access control 52 Shock recognition 178 Foot switch 104 Footwell lighting 95 Foreword 0 Fork arms Length 35 Fork centre position during lowering 174 Fork extension 139 Fork wear protection 135 G General 2 H Handling gas springs and accumulators 34 Handling loads 143 ...

Page 374: ...ermissible batteries 27 Procedure in the event of a fire 28 Product specific dangers 26 Recommissioning following deep dis charge 254 Regulations for storing 248 Safety regulations 244 246 Special notes 25 Switching to lead acid batteries 256 Transporting outside the premises 29 Lithium ion battery display 69 Load Picking up 149 Setting down 155 Transporting 153 Load backrest 141 Load capacity 143...

Page 375: ...g lithium ion batteries 28 Product specific dangers of lithium ion bat teries 26 Production number 7 Prohibition of use by unauthorised persons 24 Proper usage 10 R Re commissioning after shutdown 297 Reach lower lock Acknowledgement function using the shift button F 133 Reach carriage Emergency operation 120 Reduction of speed when turning 97 Regular inspections 44 Regulations for storing lithium...

Page 376: ...rection switch 108 General 107 Setting the battery data Onboard diagnostics 273 Set values 301 Shock recognition 178 Shutting down the truck 296 Side chassis supports 103 Special risks 37 Speed limitation Button 187 Speed limitation based on lift height 186 Speed limitation safety function 137 Stability 37 Starting drive mode Dual pedal version 111 Single pedal version 109 Steering 118 360 180 ste...

Page 377: ... checking 74 W Warning regarding non original parts 32 Wheels and tyres Checking the condition and wear of the tyres 320 Checking the wheel fastenings 320 Maintaining 319 Safety principles 33 Technical data 356 Working at the front of the truck 302 Working on the electrical equipment 300 Working on the hydraulic equipment 300 Y Your truck 2 Index 365 50988078001 EN 11 2021 10 ...

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Page 380: ...STILL GmbH 50988078001 EN 11 2021 10 ...

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