stertil-KONI Freedomlift SK 2055 Installation And Service Manual Download Page 15

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Installation and Service Manual

SK 2055 / 2070 / 2090

• Consider all circuits live until you have personally turned off the main switch.

Also tag the main switch with a safety sign.

• Keep your clothing, hands and feet dry.

• Do not wear rings, watches, metal-rimmed glasses or jewellery when working

around electrical circuits.

• Static electricity can harm electronic parts. Always make sure that you are

earthed when working on electronic parts.

• Maintenance and repair activities on the electrical system of the machine

may only be performed by special trained electricians which are familiar with

the common and local electrical regulations in charge.

2.8.2 Mechanical hazards

Precautions to be taken when working with mechanical equipment:
• Do not wear rings, watches, jewellery, ties or loose sleeves when working

around moving mechanical parts.

• Keep long hair covered when working around moving mechanical parts.

• Stay away from moving machine parts.

• Always use spare parts of a type and part number recommended by

Stertil B.V.

2.8.3 Fall hazards

Precautions to be taken when working on assemblies at higher altitudes:
• Identify potential fall hazards prior to each project and during a daily walk-

around.

• Pay attention to hazards associated with routine and non-routine tasks.

• Eliminate the need for fall protection where possible by rescheduling the task,

isolating the task, or changing the task.

• Emphasize fall hazards unique to the site, such as open floor holes or

shafts,riser penetrations, and skylights.

• Team up with other construction employers and employees to identify best

practices and share fall prevention solutions.

• Choose the correct ladder for the task, read the instructions, and be sure

that the ladder is in good condition. Check for surrounding hazards, stable

footing, and the proper angle.

• Identify skylights and make sure they are properly protected.

• Contact your supervisor if you see fall hazards or have any other questions

about fall prevention. Do not work until unsafe conditions have been

corrected.

2.9 Instructions to the owner and employer

The owner/employer shall:

Summary of Contents for Freedomlift SK 2055

Page 1: ...SK 2055 2070 2090 Installation and Service Manual 2017 Stertil B V Original manual no 35000811 D ...

Page 2: ...rvice engineers of the Freedomlift have read and understand the contents of this manual Copyright 2017 Stertil B V All rights reserved worldwide This language version of the manual is verified by the manufacturer Original manual No part of this publication including drawings and diagrams may be reproduced and or made public whether by printing photocopying microfilm or by any other means whatsoeve...

Page 3: ...ons to the owner and employer 15 2 10 Personal protection equipment 16 2 11 Environmental aspects 16 2 11 1 Disposal 16 2 11 2 REACH declaration 17 3 Introduction 18 3 1 Requirements for service engineers 18 3 2 Training levels 19 4 Description 20 4 1 Technical specifications 21 4 2 Product specification 22 5 Installation 26 5 1 Installation procedure 26 5 1 1 Foundation 26 5 1 2 Supplying electri...

Page 4: ... 2 3 Waste disposal 56 9 2 4 Forms and administration 56 9 3 Maintenance schedule 56 9 4 Lubrication 57 9 5 Replacing hydraulic oil 58 9 6 Cleaning 59 9 7 Visual inspection 59 9 8 Replacing the cylinder 60 10 Options 62 10 1 Second control box 62 10 2 Led lighting 65 11 Services 71 11 1 Emergency lowering 72 11 2 Error messages 72 12 Troubleshooting 76 12 1 Common faults and solutions 76 12 2 Tech...

Page 5: ...cs diagram 106 14 2 Electrical diagram 3 x 230V 108 14 3 Electrical diagram 3 x 400V 109 14 4 Table electrical diagram control box 110 14 5 Dimensions SK 2055 extended flex arms 112 14 6 Dimensions SK 2055 3 piece arms 113 14 7 Dimensions SK 2070 SK 2090 2 piece arms 114 14 8 Dimensions SK 2070 SK 2090 3 piece arms 115 ...

Page 6: ...tallation and Service Manual is part of your machine Store the manual in the immediate vicinity of the machine Always present a copy of the manual to service engineers as they work with the Freedomlift 1 2 Guarantee and liability Please refer to the order confirmation and the delivery terms and conditions for the applicable guarantee and liability 1 3 Recommissioning In the event of a recommission...

Page 7: ...he discretion of Stertil B V if a revision new version of this manual is required The following table describes the main changes for each document version of this manual Version Date Serial number Changes 0 August 2013 200833 Original edition A October 2014 211849 Added floor loads par 4 1 Added note par 7 3 Added LED lighting par 9 2 Changed overhead connection par 4 5 B April 2016 238537 Added l...

Page 8: ...der no circumstances conflict with the legal ordinances and regulations that apply to the safety of the Freedomlift If any one of the warnings or safety requirements should be in conflict with existing local regulations then the strictest regulation shall take precedence The safety instructions in this manual only serve as a guideline Always adhere to the local safety regulations Stertil B V is no...

Page 9: ...l we would encourage you to contact us We appreciate all advice feedback and suggestions from our customers Please contact Stertil B V Address P O Box 23 9288 ZG Kootstertille Westkern 3 9288 CA Kootstertille The Netherlands Phone 31 0 512 334 444 Fax 31 0 512 332 638 E mail info stertil nl Internet www stertil nl 2 3 General safety instructions To safely work with the Freedomlift please follow th...

Page 10: ...d personal protection equipment and safety gear appropriate for the job Keep a safe working environment If necessary make sure the machine complies with federal and local standards before starting work Do not use the machine for purposes other than those specified All personnel working on or with the machine must be aware of possible hazards Never make any changes or additions to the machine witho...

Page 11: ...tch with a padlock During welding onto a vehicle on the lift take care of adequate earthing of the vehicle to prevent damage to the hydraulic cylinder cables etc Do not use the lifting system outdoors Danger of getting injured by electrical shock Only remove the covers to carry out maintenance ensure that the vehicle lift is disconnected from the power supply Take care as burns can occur from touc...

Page 12: ...d to bypass or switch off the safety systems 2 5 1 Safety mechanisms The vehicle lift has a control and monitoring system which ensures that The guide blocks always stay at an equal height within the control limits Lowering is halted in the event that obstacles cause an elevation difference to occur The control circuit is interrupted in the event that the height difference between the guide blocks...

Page 13: ...s that service or maintenance is required on the machine and that the machine must be shut down and locked out 2 Preparation for shut down The machine may only be turned off by an authorized employee Before turning it off the employee must know The type and magnitude of the energy The hazards of the energy to be controlled The method or means to control the energy 3 Shut down If the machine is in ...

Page 14: ...t all components of the machine are operationally intact 4 Make sure that all persons are at a safe distance from the machine 5 Verify that the power switch is in the OFF position 6 Remove the lockout devices 7 Notify all personnel that the service or maintenance is completed and the machine is ready for use 2 7 Risks The has been carefully designed and expertly built for safe operation The Europe...

Page 15: ...s Always use spare parts of a type and part number recommended by Stertil B V 2 8 3 Fall hazards Precautions to be taken when working on assemblies at higher altitudes Identify potential fall hazards prior to each project and during a daily walk around Pay attention to hazards associated with routine and non routine tasks Eliminate the need for fall protection where possible by rescheduling the ta...

Page 16: ...ection equipment is recommended for service engineers Protective clothing Gloves Ear protection Safety shoes 2 11 Environmental aspects The owner and or user of the Freedomlift SK 2055 2070 2090 is responsible for the disposal of waste materials oil etc in accordance with the applicable local laws or regulations When the machine has reached the end of its useful life the owner and or user is respo...

Page 17: ...emical substances Stertil B V manufactures articles in compliance with current revision of the REACH regulation and is downstream user of chemical substances Stertil B V has the intention to fully comply to REACH regulation and has checked its suppliers to make sure they comply with REACH requirements for all materials and substances used in our products Stertil B V will provide relevant informati...

Page 18: ...electrically driven hydraulic column lift for lifting vehicles Do not use the Freedomlift for purposes other than for which it is intended This is not allowed and can be very dangerous 3 1 Requirements for service engineers Normal operation of the Freedomlift requires that service engineers ...

Page 19: ... 2 Training levels Stertil B V recommends the following training levels Operator Lower vocational education or intermediate vocational education level and trained by the supervisor Supervisor Intermediate vocational education level and trained after the installation of the machine by the installation personnel and service engineers Service engineer Intermediate vocational education level Please co...

Page 20: ... Manual 20 SK 2055 2070 2090 4 Description The Freedomlift SK 2055 2070 2090 is designed for lifting vehicles 1 2 3 4 5 6 7 8 9 14 15 16 17 10 11 12 13 1 Overhead connection 2 Attachment overhead connection 3 Cover power unit ...

Page 21: ...mum lifting height 2000 mm 2000 mm 2000 mm Electrical power 4 0 kW 2 2 kW single phase 4 0 kW 2 2 kW single phase 4 0 kW 2 2 kW single phase Mains power 380 415 V 50 Hz 220 240 V 50 Hz Single phase 220 240 3 x phase 1 x earth 1 x neutral 3 x phase 1 x earth 1 x phase 1 x earth 3 x phase 1 x earth 1 x neutral 3 x phase 1 x earth 1 x phase 1 x earth 3 x phase 1 x earth 1 x neutral 3 x phase 1 x eart...

Page 22: ...ation Indoors Indoors Indoors Intrinsic weight with 2D arms with 3D arms with EFA 1406 kg 1424 kg 1460 kg 1575 kg 1580 kg 1700 kg Operating temperature 15 to 50 C 15 to 50 C 15 to 50 C The general specifications are also printed on the type plate on the Freedomlift Never exceed the maximum weight that the Freedomlift is allowed to lift This leads to dangerous situations which can result in serious...

Page 23: ...GG Frequency of electric motor HH Power of electric motor III Max hydraulic pressure JJ Month of manufacture KKKK Year of manufacture The data on the type plate is required for the electrical installation and for ordering spare parts The product specifications of the lifting capacity lifting system and control system are System Specifications Lifting capacity SeeTechnical specifications on page 21...

Page 24: ...ation differences greater than 15 mm by opening the hydraulic correction valve so that oil can flow out of the highest cylinder until the elevation difference is zero again Monitoring The lowering action is interrupted if elevation differences have arisen e g due to obstacles below the arms Because of the obstacle one guide piece will no longer be able to lower If the elevation difference exceeds ...

Page 25: ...Installation and Service Manual 25 SK 2055 2070 2090 Elevation differences may be caused by oil leakage in cylinders or valves ...

Page 26: ...and or missing smaller parts Always report damage or missing parts to Stertil B V or your dealer and wait with the setup until a suitable solution has been obtained Improper setup of the Freedomlift can lead to serious injury and or damage Make sure that only qualified technicians setup the Freedomlift 5 1 Installation procedure 5 1 1 Foundation The Freedomlift must be installed on a level reinfor...

Page 27: ... The foundation and anchors must comply with the following requirements Thickness of concrete foundation SK 2055 at least 150mm SK 2070 at least 175 mm SK 2090 at least 220 mm Concrete quality C20 25 EN206 1 Reinforcement At least 2 mats of 150x150x8 quality FEB500 The reinforcement must not obstruct the insertion of the anchors see figures ...

Page 28: ...que 12 pieces ASTA M16x250 anchor rod UKA 3 EAP M16 capsule 18 drill 135 mm deep SK 2070 UPAT UKA chemical anchors 150 Nm torque 16 pieces ASTA M20x220 anchor rod UKA3 EAP M16 capsule 18 drill 135 mm deep SK 2090 UPAT UKA chemical anchors 150 Nm torque 16 pieces ASTA M20x260 anchor rod UKA3 M20 capsule 25 drill 170 deep Foundation and patterns of holes SK 2055 ...

Page 29: ...ed above have not been met a new foundation needs to be poured in accordance with the following specifications Volume of the concrete SK2055 5 x 2 5 x 0 15 1 9 m3 SK2070 5 x 2 5 x 0 175 2 2 m3 SK2090 5 x 2 5 x 0 22 2 75 m3 Reinforcement At least 2 mats of 150x150x8 quality FEB500 Max resulting ground pressure 0 1 kg cm2 ...

Page 30: ...um concrete strength of C20 25 EN206 1 The minimum distance from the anchor to the edge of the concrete slab is 150 mm Placement 1 Determine the position of the chemical anchors as accurately as possible The positioning should allow for escape routes of at least 600 mm Drilling must be carried out precisely A drilling jig can be used if necessary It is recommended that diamond drills are used In c...

Page 31: ...sin or hardener to drain off without adequate mixing The holding power of the anchor will then definitely be insufficient The cracks will usually have filled up when the anchor was placed so that a second anchor can be positioned successfully Care should also be taken with the final drilling There must be full compensation for the thickness of any coating This means that if a coating is 20 mm thic...

Page 32: ...he position of the chemical anchors is as prescribed in Installing the chemical anchors on page 30 1 Unscrew the clamping blocks 2 of the transport frame 1 1 3 2 3 The post s centre of gravity lies outside the transport frame on the side of the guide piece After the clamping blocks have been unscrewed the post will naturally want to tip over Prevent this by placing a wooden beam 3 under the guide ...

Page 33: ...nd Service Manual 33 SK 2055 2070 2090 2 1 1 Post 1 2 Post 2 2 Attach the hoisting eye 5 part no 61001008 to the post at approx 20 cm from the top 1 2 3 4 5 1 Post 2 Clamping block 3 Chain 4 Chain hook 5 Hoisting eye ...

Page 34: ...attached to the hoisting eye at the top of the post Do not remove the hoisting equipment before the post has been secured in place 5 Fasten the posts temporarily by screwing the nuts onto the anchor bolts During transport the hydraulic cylinder may be moved Check the correct position of the cylinder and if required reposition the cylinder 6 Follow steps 3 up to 6 for post II 7 Adjust the posts so ...

Page 35: ... mm backward If required adjust with shims 9 Tighten the nuts with a torque of 80 Nm SK 2055 or 150 Nm SK 2070 and SK 2090 Never tighten the nuts before the stipulated hardening time for the chemical anchors has elapsed 10 After load testing the vehicle lift tighten the anchor bolts again to a torque of 80 Nm SK 2055 or 150 Nm SK 2070 and SK 2090 ...

Page 36: ...ts All components must be free of dirt Use clean UNIL SX 15 oil for the hydraulic system filtered at a maximum of 4 microns 1 Remove the hydraulic unit housing the housing is secured by two safety bolts 2 Measure the distance between the fixture points for the overhead wiring in the posts and adjust the horizontal connecting tube 1 to the correct length if necessary 1 2 2 3 1 Horizontal tube 2 Ver...

Page 37: ... pre assembled connecting tubes plus hydraulic hose and electric cables onto the posts 6 Remove the cap and connect the hydraulic hose to the hydraulic unit post I 1 2 1 3 4 5 2 6 7 1 Lifting cylinder 2 Pipe 3 Oil tank 4 Hydraulic pump with controller 5 Electric motor 6 Hydraulic hose for post I 7 Hydraulic hose for post II 7 Remove the cap and attach the other end of the hydraulic hose to the lin...

Page 38: ...trol box 7 Unlocking solenoid 8 Potentiometer 10 Fix the cables using cable ties 11 Attach the housing to the hydraulic power unit 12 Connect the control box to the power supply 5 1 5 Assembling the supporting arms 5 1 5 1 Assembling the 2 and 3 piece arms 1 Attach the lower arm retaining washers 3 to the arms 4 using 4 hexagonal socket M12x30 screws use the hinge pivot 8 to centre them ...

Page 39: ... 39 SK 2055 2070 2090 1 2 3 4 9 5 8 6 7 1 T handle 2 Locking pin 3 Arm retraining washer 4 Arm 5 Arm retainer 6 Disk 7 Guide piece 8 Hinge pivot 9 Distance bush 2 Place the arm 4 in the guide piece 7 3 Place the upper arm retainer 5 ...

Page 40: ...iner The locking pin should be inserted far enough for the groove to be in front of the screw hole 6 Fit the T handle 1 7 Check if the retainer and the twisting motion of the arm are working correctly 8 Assemble the inner arm for a 2 piece arm or the intermediate and inner arms for a 3 piece arm and secure the arms using M16x20 hexagonal socket screws 9 Fit the adapter 5 1 5 2 Assembling the exten...

Page 41: ...ates 4 Fit the hinge pivot 7 5 Attach the push rod 6 and pin 5 6 Assemble the pressure spring 4 and peg 3 7 Secure the cover plate 1 with bolts and washers 2 8 Check the functioning of the retainer and the arm rotarion 9 Assemble the intermediate and inner arms Secure the arms using M16x20 hexagonal socket screws 1 2 3 4 1 Adapter 2 Retaining ring 3 Cap 4 Cover 10 Assemble the adapter 1 Lock the a...

Page 42: ...ar SK 2090 260 bar Synchronous displacement in both cylinders is monitored electrically and corrected if necessary by means of an electronic hydraulic system 6 1 Control panel The vehicle lift is operated by means of the buttons on the control panel which is mounted on post I 1 Emergency main switch 2 Up 3 Down 4 Unlock 5 Mains voltage status 6 Control voltage status 7 Led indicator 8 Lights on of...

Page 43: ...e is checked at startup and during operation the control circuitry is powered by the second and third phases If the control system continues to function a phase drop will be indicated by the leds in the Up Unlock and Down buttons lighting up in succession Correction only takes place when the vehicle lift is being raised or lowered and is done by adjusting one of the lowering valves This works as f...

Page 44: ...levation differences that may arise Correction only takes place when the vehicle lift is being raised or lowered and is done by adjusting one of the lowering valves This works as follows If one guide piece reaches a greater height than the other during raising this guide piece s lowering valve is opened This guide piece then continues to rise at a reduced speed until the two guide pieces are back ...

Page 45: ...e pieces are back at the same height If one guide piece reaches a lower height than the other during lowering this guide piece s lowering valve is partially closed This guide piece then continues to lower at a reduced speed until the two guide pieces are back at the same height 6 6 Adjustment 1 Bleed the lifting cylinders The cylinders have an SW10 nipple fitted on top for bleeding air While raisi...

Page 46: ...o the safety locks Use the programmable setting 65 See Code 65 Safe limits on page 48 to raise the lift if there is a difference in elevation between the guide pieces of more than 60 mm 3 Check that the adjustment nut 1 for the solenoid 2 has 1 to 2 mm of free play If not adjust the adjusting nut at the rear of the solenoid until the free play is 1 to 2 mm 1 2 3 4 5 6 7 8 4 Allow the guide pieces ...

Page 47: ...k button again The programme mode is automatically terminated if no buttons are pressed for 30 seconds The control box then enters running mode The settings are also stored after a power failure The default is for the programmes 60 through to 68 to be inactive 7 1 Code 60 Elevation limiter If this code is inactive the lift will stop at the highest position of the mechanical limiter in the cylinder...

Page 48: ... accompanied by an audible alarm 7 4 Code 64 Master and slave correction This option ensures that the unlocking solenoids and the master correction valve are operated by the Up button while the unlocking solenoids and the slave correction valve are operated by the Down button Furthermore activating programme 64 also disables the safe limit monitoring This setting remains active for 10 minutes afte...

Page 49: ... be saved in the EEPROM which means that the safe limits will always be active after starting and stopping 7 7 Code 67 Adjusting potentiometers This programme aligns the resistance tolerances for the individual potentiometers The potentiometer circuit is monitored electronically and the vehicle lift is disabled if there is a difference of more than 3 Error code 16 appears in the display to show it...

Page 50: ...Installation and Service Manual 50 SK 2055 2070 2090 7 8 Code 68 Second control box If a second control box is used optional code 68 must be activated in the second control box ...

Page 51: ...e arms of post II 2 Lower the vehicle lift The lowering of the guide piece of post I should stop within 40 mm The control current led on the control panel should now blink rapidly The vehicle lift should now only be able to rise 3 Repeat the above steps for post I If the lift is still able to lower check the control system as described in Troubleshooting on page 76 and repair if necessary 8 3 Safe...

Page 52: ...osition the arms should be back at equal height Led Scor in the control panel is turned off 4 Repeat this with the guide piece for post II slave side This time the yellow led Mcor and the yellow led Up should light up After correction the yellow led Mcor goes off again The control box s display should now show just one or two dashes in the centre 8 5 Alarm final 300 mm To set the alarm for the foo...

Page 53: ...a constant flow of oil without air bubbles Then turn the nipples to the closed position 8 7 Testing Once all the installation work has been done and the checks carried out the lift needs to be tested with a full load 8 8 Load test In order to carry out the static and dynamic tests on the Freedomlift as per DRT circular no 2005 04 dated 24 Mar 2005 perform a static test of 60 minutes a dynamic test...

Page 54: ...e done on schedule Due to load differences and environmental influences certain parts may require more or less maintenance than specified The maintenance procedures will refer to special instructions when necessary 9 2 When you carry out maintenance Be aware that If you are in any doubt whether you should perform an action please contact your local Stertil B V service department or distributor If ...

Page 55: ...ility of those in charge of preparing or surveying work to take the necessary steps to guarantee safe working conditions The supply voltage may only be switched on temporarily and the Freedomliftset to a higher position if these actions are required for specific adjustments and checks 9 2 2 Recommendations for maintenance When performing maintenance on your Freedomlift keep in mind the following r...

Page 56: ...do not require a signature or date these procedures must be completed at the start of each work day 9 3 Maintenance schedule The following table gives an overview of all the required maintenance actions for the operator and service engineer The vehicle lift must be inspected thoroughly once a year When Action Reference Daily Operator Inspection for visual damage Visual inspection on page 59 Weekly...

Page 57: ...the hydraulic oil Replacing hydraulic oil on page 58 It is strongly recommended to have a maintenance contract Consult your supplier dealer about annual maintenance and repairs adjustments The inspection is signed off on the inspection check list in the operational manual 9 4 Lubrication The Freedomlift must be serviced regularly according to the lubrication programme To service Description Monthl...

Page 58: ...n the tank approximately once every 2 years 1 Set the Freedomlift to the lowest position and drain off the oil 2 Fill the tank with UNIL HVC SX 15 hydraulic oil filtered at maximum 4 microns Quantity of hydraulic oil in the tank 10 litres Stertil advises the use of the following types of oil Hydraulic oil Unil HVC SX 15 Alternative oil Mobil DTE 10 Excel 15 Biological degradable oil Panolin SYNTH ...

Page 59: ...ot mentioned in a maintenance procedure or schedule Contact your supplier dealer if you discover an irregularity with the lubrication of any part 9 6 Cleaning Regularly clean Cylinders Pump unit Control box Posts and arms Avoid the electric system when pressure cleaning 9 7 Visual inspection During a visual inspection Check all visible wires and cables for damage Check the visible part of the hydr...

Page 60: ... the maximum height The weight of the guide piece with the arms is approx 350 kg 5 Remove the adapter plate by loosening the two M10x40 mm hexagonal screws 6 Place the adapter plate on the edge of the rod guide 7 Use the lowering valve to let the cylinder liner drop Help it along if necessary 8 Disconnect the oil line and seal it 9 Lift the cylinder out of the base plate and tilt it out of the gui...

Page 61: ... piece to the maximum position and remove the supporting beam 7 Connect the potentiometer back up 8 Raise and lower the lift a few times 9 Bleed the cylinder 10 Check that the pawl mechanism is functioning properly check for oil leaks and check the other vehicle lift features Do not attempt to apply oil or grease to any component not mentioned in a maintenance procedure or schedule Contact your su...

Page 62: ...s between the mains switch Q1 and the solenoid switch KM in the main box 3 Install the second control box 1 2 3 4 1 Upper mounting 2 Plating 3 Lower mounting 4 Control box 4 Feed the cables into the first control box and attach the plug supplied separately as shown in the diagram 5 Attach the plug to the print and connect up the 9 core cable as shown in the diagram 6 Connect up the lights if avail...

Page 63: ... Use clean UNIL HVC SX 15 oil for the hydraulic system filtered at a maximum of 4 microns 1 Remove the hydraulic unit housing the housing is secured by two safety bolts 2 Measure the distance between the fixture points for the overhead wiring in the posts and adjust the horizontal connecting tube 1 to the correct length if necessary ...

Page 64: ...ost II 5 Fit the pre assembled connecting tubes plus hydraulic hose and electric cables onto the posts 6 Remove the cap and connect the hydraulic hose to the hydraulic unit post I 7 Remove the cap and attach the other end of the hydraulic hose to the line for the lifting cylinder post II 8 Attach the electric cable in post I using the plugs for the control box 9 Thread the electric cables through ...

Page 65: ...2070 2090 6 Control box 7 Unlocking solenoid 8 Potentiometer 10 Fix the cables using cable ties 11 Attach the housing to the hydraulic power unit 12 Connect the control box to the power supply 10 2 Led lighting Led lighting is an option 1 2 3 4 ...

Page 66: ...de where the aluminium profiles will be placed Place the profiles 655 above the base plate and a minimum of 25 mm from the front of the column see figure 1 1 1 2 Remove the protective layer of double sided tape Place the aluminium profiles 1 on the columns 3 The short cable 6 runs from the transformer to the aluminium profiles and the long cable 7 runs from the transformer via the pipe connection ...

Page 67: ...so that the cable extent disappears into the big hole 7 Assemble the lower led engine 2 with the two Allen screws In this case do not use the mounting plates that are provided 8 Install the light tube 3 between the led engines using a swivel and two O rings Slide the nut over the end of the light tube and then two O rings Do the same on the other end of the light tube 9 Attach the swivels to the l...

Page 68: ...r and connect it See figure below 7 6 7 4 9d 8 6 13 Make the hole for the extra nut 9d the top of the control box 14 install the transformer 4 with the screws and washers 9c on the mounting plate 15 Connect the cables in the transformer and the control box to proper connectors See figure below ...

Page 69: ... the overhead wiring in the posts and adjust the horizontal connecting tube 1 to the correct length if necessary 3 Determine what height the overhead wiring needs to be at and adjust the vertical connecting tubes 2 to the correct length if necessary 4 Pull the hydraulic hose and electrical cables through the tubes 1 and 2 and supports 3 The hydraulic hose s elbow joint should be attached to the hy...

Page 70: ... I using the plugs for the control box 9 Thread the electric cables through the cable duct in the pillar and connect them to the cables in the cable trough post II 2 5 8 7 1 2 3 4 5 6 7 8 1 Wiring for post II 2 Cable clamp 3 Plugs for control valves 4 Wiring for post I 5 Cable in cable trough 6 Control box 7 Unlocking solenoid 8 Potentiometer 10 Fix the cables using cable ties 11 Attach the housin...

Page 71: ...unction makes this impossible then ensure that all pawls are engaged in the safety locks lower without unlocking Turn off the mains switch at the control box Do this by turning the mains switch to the 0 position then secure it using a padlock Never loosen or remove any part of the hydraulic system without first placing the vehicle lift in the lowest position or in the safety locks Any repairs to t...

Page 72: ... display on the control panel will then show error code 0 4 Errors can be recognised by the control current LED flashing 0 2 sec on 0 8 sec off If errors occur the error code can be read on the 2 x 7 segment display on the PCB The master post is the post with the main control box and hydraulic unit Error code Sticker Cause Solution Slave Low Slave guide piece more than 60 mm too low Vehicle lift b...

Page 73: ...meter value fault Error when double reading the potentiometer value Turn off and on If it persists replace the PCB and or potentiometers Master potentiometer low Potentiometer value too low on master post Check wiring from PCB to potentiometer replace potentiometer if necessary Slave potentiometer low Potentiometer value too low on slave post Check wiring from PCB to potentiometer replace potentio...

Page 74: ...l output error One of the error conditions 32 through to 38 has occurred Check the solutions given for 32 through to 38 Lowering valve fault Broken lead or short in lowering valve circuit Check lowering valve circuit Unlocking solenoid fault Broken wiring short circuit in unlocking solenoid Check unlocking solenoid circuit Master correction valve error Broken wiring short circuit in the master cor...

Page 75: ...off and on Replace PCB if error persists EEPROM write overload Too many writes to EEPROM Turn off and on Replace PCB if error persists EEPROM write fault Error writing to EEPROM Turn off and on Replace PCB if error persists EEPROM write memory fault Error writing to EEPROM outside memory area Turn off and on Replace PCB if error persists Watchdog fault Programme timer not reset or not in time Turn...

Page 76: ... safety valve opens Vehicle lift overloaded Safety valve fixed incorrectly let technical services fix safety valve Pump yield too low Have the pump replaced by the technical service department Guide pieces at unequal heights by more than 60 mm Control current LED blinks long cycle Use correction valves to correct see Code 64 Master and slave correction on page 48 Alert technical services if this p...

Page 77: ...rrent LED blinks long cycle Raise the vehicle lift and remove any obstacles from under the arms Use correction valves to correct Alert technical services if this persists Wrong adjustment of the pressure relief valve Check that the pressure relief valve is set correctly Vehicle lift lowers of its own accord Cause Solution The cylinder seal is damaged oil is leaking continuously Have the technical ...

Page 78: ...ly Contact technical services A Control PCB is defective Contact technical services Push button indicator LED not functioning Cause Solution When operating the UP DOWN UNLOCK or LIGHTS control buttons the LED in the button does not light up Vehicle comes into contact with height safeguard Electrical circuit is interrupted Lower the vehicle check and repair wiring loop or consult technical services...

Page 79: ...ips provided in this chapter do not answer your question or solve your problem please contact your local Stertil B V service department or distributor For a complete list of Stertil B V distributors and local service departments please refer to the website www stertil dockproducts com ...

Page 80: ...Installation and Service Manual 80 SK 2055 2070 2090 13 List of parts The following sections will give an overview of the main assemblies and their components ...

Page 81: ...16 15 11 10 Index No Reference Description Remarks 1 1 Column 1 See Column 1 on page 83 2 1 Column 2 See Column 2 on page 85 3 4 35000350 Telescopic arm SK2070 SK 2090 4 4 35010300 Double telescopic arm SK2055 4 4 35000300 Double telescopic arm SK2070 SK 2090 5 2 35000390 Extended Flex Arms EFA SK2055 ...

Page 82: ... Mounting equipment EFA SK2055 8 1 35000900 Inter connection set top 9 1 35000905 Second control unit EU 10 1 Adaptor models See Adaptors and extensions on page 104 11 1 35000908 Power socket 12 1 35000904 Inter connection set bottom 13 1 35000903 LED lighting 14 1 35000118 Tool tray 15 1 35000916 Adapter holder 4 positions 16 1 35000917 Adapter holder 6 positions ...

Page 83: ... Description Remarks 1 1 35010410 Column weld assembly SK 2055 1 1 35020410 Column weld assembly SK 2070 1 1 35030410 Column weld assembly SK 2090 2 1 35000250 Guide block SK 2055 SK 2070 2 1 35010250 Guide block SK 2055 EFA 2 1 35030250 Guide block SK 2090 3 1 35000410 Suspension frame 4 1 35000420 Cover hydraulic unit 6 2 34200116 Securing bush ...

Page 84: ...V 40 1 68034126 Hydraulic unit SK 2090 3x230 400V 41 1 35010650 Hydraulic cylinder 42 1 35000605 Hydraulic line with connections 43 1 35000602 Hydraulic hose 44 2 68700450 Strait screw coupling 50 4 65003528 Hex bolt M16x30 mm 51 2 65012409 Cyl screw hex socket M10x40 mm 52 2 65003403 Hex bolt M10x20 mm 53 6 65003359 Hex bolt M8x12 mm 54 2 1035 38 04 11 Hex bolt M6x10 55 4 65025087 Cyl screw cross...

Page 85: ... 13 3 Column 2 62 61 54 50 41 40 55 51 2 5 3 4 1 Index No Reference Description Remarks 1 1 35010410 Column weld assembly SK 2055 1 1 35020410 Column weld assembly SK 2070 1 1 35030410 Column weld assembly SK 2090 2 1 35000250 Guide block SK 2055 SK 2070 ...

Page 86: ...4200116 Securing bush 4 1 35010401 Height stop 5 1 35000220 Cylinder adaptor plate 40 1 35010650 Hydraulic cylinder 41 1 35000605 Hydraulic line with connections 50 4 65003528 Hex bolt M16x30 mm 51 2 65012409 Cyl screw M10x40 mm 54 4 65055024 Washer M16 55 2 65055019 Washer M10 61 6 66201141 Plate cover plug ø6 4 ø10 4_6 mm 62 3 1038 13 50 01 Self adhesive cable clip ...

Page 87: ...30 31 44 49 54 40 15 16 6 43 47 1 16 3 40 15 52 5 18 17 42 51 19 2 45 50 13 4 Index No Reference Description Remarks 35030250 Guide block assembly SK 2090 35000250 Guide block assembly SK 2055 SK 2070 35010250 Guide block assembly SK 2055 EFA 1 1 35030200 Guide block weld assembly SK 2090 ...

Page 88: ...l 13 2 1020 50 00 36 Guide part 15 12 35000103 Guide plate 16 2 66201085 Stopper 17 4 66201107 Distance bush 6 2 10 10 mm 18 2 66201108 Sealing ring 19 2 03704046 Wear strip 30 1 69451420 Magnet pawl release 31 1 30007400 Potentiometer unit 40 24 65025124 Countersunk screw hex socket M12x20 mm Use Loctite nr243 41 4 65025053 Countersunk screw hex socket M8x10 mm 42 2 65212291 Cyl screw M6x30 mm 43...

Page 89: ...1 1038 40 04 50 Securing ring a45 52 1 65060065 Securing ring a65 53 1 1038 13 50 01 Self adhesive cable clip 54 1 35000115 Cover SK2 26 SK2 30 54 1 35000117 Cover SK2055 SK 2070 SK 2090 SK2 16 SK2 20 55 2 65003359 Hex bolt M8x12 56 2 65055018 2x Washer M8 13 5 Double telescopic arm 1 4 5 2 3 Index No Reference Description Remarks 35000300 Double telescopic arm ...

Page 90: ...20 Arm middle part 3 1 35000310 Arm inside part 4 3 65225014 Cyl screw hex socket M16x15 mm 5 6 37003501 Slider pad 13 6 Telescopic arm 1 3 4 2 Index No Reference Description Remarks 35000350 Telescopic arm 1 1 35000370 Arm outer part 2 1 35000360 Arm inside part 3 1 65225011 Cyl screw hex socket M16x20 mm 4 2 37003501 Slider pad ...

Page 91: ...y On drawing is left arm 35000392 Arm right assembly 1 1 35000393 Arm outside part left 1 1 35000394 Arm outside part right 2 1 35010320 Arm middle part 3 1 35010330 Arm inside part 4 1 35000301 Pad adaptor 5 1 65760050 Securing ring 6 1 30003002 Cap 7 1 33000101 Cover 8 1 65003399 Hex head screw M10x12 DIN 933 9 1 65058028 Spring washer M10 DIN 127 B 10 4 65025121 Head screw M8x10 DIN 7984 ...

Page 92: ...le telescopic arms SK 2055 2 16 1 2 3 4 6 5 7 8 Index No Reference Description Remarks 35010300 Arm assembly 1 1 35010310 Arm outside part left 2 1 35010320 Arm middle part 3 1 35010330 Arm inside part 4 1 35000301 Pad adaptor 5 1 65760050 Securing ring 6 1 30003002 Cap 7 4 65025111 Head screw M8x12 mm 8 4 65055018 Washer M8 DIN 125 A ...

Page 93: ...scription Remarks 35000901 Arm connection parts 1 1 35000104 Bottom arm lock 2 1 35000105 Upper arm lock 3 1 35000130 Hinge pin 4 1 35000135 Locking shaft 5 1 66201102 Grip elesa T griff 6 3 35000132 Disc 7 4 65012445 Cyl head screw M12x25 mm 8 1 65214358 Adjustment screw M8x8 mm 9 2 65025057 Countersunk bolt M12x30 mm 10 1 35000116 Tube ...

Page 94: ... Description Remarks 35000902 Connection parts EFA 1 1 1020 50 00 40 Arm lock upper part 2 1 1020 50 00 45 Arm lock bottom part 3 1 32040152 Locking pin 4 1 33000130 Hingepin 5 1 33000131 Bush 6 1 33500175 Cover plate 7 1 33500178 Compression spring 8 1 5100 08 05 00 Pin 9 2 65003283 Hex bolt M6x12 mm 10 2 65055015 Washer M6 ...

Page 95: ...53 Cylinder tube 2 1 35010654 Piston rod 3 1 41206252 Piston 4 1 41206255 Rod guiding 5 2 aza_005791 Ball 13 5 mm 6 1 68228005 Capsule vp n 14 q40 7 2 68700451 Strait screw connection 8 1 68591810 Support ring 49 6x55x1 4 mm 9 1 68510472 O ring 47 22x3 53 mm 10 1 68554550 Rod seal PS1400550 Z80 11 2 68575560 Guide ring GR6900500 C380 12 2 68591811 Support ring 35 8x40x1 5 mm 13 2 68510343 O ring 3...

Page 96: ...6 1 34200601 Piston foot 13 12 Hydraulic unit 1 6 5 2 11 3 10 9 12 8 5 7 5 4 Index No Reference Description Remarks 68034618 Hydraulic unit SK 2055 3x230 400V 68034121 Hydraulic unit SK 2070 3x230 400V 68034126 Hydraulic unit SK 2090 3x230 400V 1 1 68039051 Electric motor 50Hz 3x230 400V 2 1 68039065 Hydraulic pump SK 2055 ...

Page 97: ...ef valve SK2055 2070 2090 5 3 68308009 Valve 5 3 68039063 Spool 6 2 69039094 Flow control valve lowering 7 2 69039093 Flow control valve 8 2 32556904 Check valve 9 1 68039009 Tank connection clamp 10 1 68039004 Breather cap 11 1 32506103 Suction filter 12 1 69039095 Flow divider valve 13 13 Interconnecting lines 1 2 4 3 1 5 6 3 Index No Reference Description Remarks 35000900 Top inter connection s...

Page 98: ...ription Remarks 1 2 35000910 Vertical tube 2 1 35000911 Horizontal tube 3 1 35000703 Cable connector A pot meter 4 1 35000707 Cable connector B valves and magnet 5 1 35000603 Hydraulic hose 6 2 35000430 Tube support 7 1 35000703 Cable connector A 8 1 35000707 Cable connector B ...

Page 99: ...24 23 22 13 20 25 17 15 14 9 18 for 69500020 5 for 69500003 4 19 7 11 7 11 Index No Reference Description Remarks 1 1 35000722 Control box Bottom 2 1 35000721 Control box Cover 3 1 60700116 Stickers 1x208 230V 4 1 35000702 Cable Control box Connector A 5 1 35000706 Cable Control box Connector B cablecarrier pil1 ...

Page 100: ...020 Trafo prim 0 200 230 2x sec 24V 65VA Wijdeven 15 1 69900090 Circuit board incl comp SK2055 2070 2090 SK2 16 2 20 2 26 2 30 16 1 69152008 Magnetic switch LSMC 18b DC24V 17 3 3501 50 90 08 Fuse 5x20mm 5 AT 18 2 69206012 Fuse 3 15 AT 24V 19 1 60700333 Sticker error codes Primary secondary 20 1 35000705 Cable Control box Acoustic alarm 21 1 69202008 Acoustic alarm SCI535 A1 F2 Sonitron 22 2 600070...

Page 101: ...Installation and Service Manual 101 SK 2055 2070 2090 13 15 Variants and options The following sections will give an overview of the main assemblies and their components ...

Page 102: ...5000905 Second control Europe 1 1 35000770 Second control box Europe 2 1 35000425 Upper mounting frame 3 1 35000426 Lower mounting frame 4 1 35000423 Cover 5 6 65003359 Hex bolt M8x12 mm 6 2 65003285 Hex bolt M6x16 mm 7 4 65025087 Cyl screw crosshead M4x10 mm 8 2 65051028 Self locking hex nut M6 9 6 65055018 Washer M8 10 4 65055015 Washer M6 ...

Page 103: ...5 2070 2090 13 15 2 Led lighting 1 2 3 4 5 6 7 Index No Reference Description Remarks 1 1 69500019 Transformer 2 1 35000915 Cables 3 4 32709132 Plug with hole 4 8 69700110 Led engine 5 4 69700061 Led tube 6 4 35000912 ALU tube 7 4 69062033 Plug ...

Page 104: ...Remarks 1 1 39225988 Adaptor ø128x36 Stdfor SK2070 2090 and SK2 20 2 26 2 30 2 1 35000304 Adaptor ø128x26 Stdfor SK2055 and SK2 16 3 1 37003935 Adaptor ø108x31 4 1 4310 09 05 00 Adaptor V 5 1 39225983 Adaptor toothed Stdfor SK2 16 2 20 2 26 2 30 6 1 4310 09 06 00 Adaptor U 7 1 4310 09 04 00 Adaptor flat 8 1 37003925 Support extension 250 mm ...

Page 105: ...0 2090 Index No Reference Description Remarks 9 1 37003916 Support extension 160 mm Stdfor SK 2 16 2 20 2 26 2 30 10 1 37003909 Support extension 90 mm Stdfor SK 2 16 2 20 2 26 2 30 11 1 35000306 Support extension 35 mm Stdfor SK 2 16 2 20 2 26 2 30 ...

Page 106: ...Installation and Service Manual 106 SK 2055 2070 2090 14 Appendices 14 1 Hydraulics diagram A Control valve B Flow limitation valve for lifting C Flow limitation valve for lowering ...

Page 107: ...stallation and Service Manual 107 SK 2055 2070 2090 D Pressure relief valve E Non return valve F Suction filter G Hose rupture valve H Lifting cylinder I Bleeding filler cap J Stop M Electric motor P Pump ...

Page 108: ...Installation and Service Manual 108 SK 2055 2070 2090 14 2 Electrical diagram 3 x 230V ...

Page 109: ...Installation and Service Manual 109 SK 2055 2070 2090 14 3 Electrical diagram 3 x 400V ...

Page 110: ...Acoustic alarm E1 2 Lights option SCB Second control box option PTM 1 2 Potentiometer 1 2 VLM 1 2 Unlocking valve MLV 1 Correction valve master MLV 2 Correction valve slave SCOR Slave correction LED MCOR Master correction LED UNL Unlocking LED UP UP LED DOWN DOWN LED V23 V24 F2 F1 lighting fuse LED SS Raising switch Integrated in the foil covered switching panel SO Unlocking switch Integrated in t...

Page 111: ...Installation and Service Manual 111 SK 2055 2070 2090 Index Description Remarks LO Unlocking LED LD DOWN LED Y Yellow G Grey P Pink W White GR Green R Red B Black BL Blue BR Brown Y GR Yellow green ...

Page 112: ...Installation and Service Manual 112 SK 2055 2070 2090 14 5 Dimensions SK 2055 extended flex arms ...

Page 113: ...Installation and Service Manual 113 SK 2055 2070 2090 14 6 Dimensions SK 2055 3 piece arms ...

Page 114: ...Installation and Service Manual 114 SK 2055 2070 2090 14 7 Dimensions SK 2070 SK 2090 2 piece arms ...

Page 115: ...Installation and Service Manual 115 SK 2055 2070 2090 14 8 Dimensions SK 2070 SK 2090 3 piece arms ...

Page 116: ...liability 6 H Hazards 14 Hoisting eye 32 Hydraulic pump 36 Hydraulic unit 20 I In case of emergency 12 Instructions to the owner 15 K Keep a record 56 L Legal ordinances 8 Lifting cylinder 36 Local laws 7 Local regulations 8 Lock out tag out 13 M Machine isolation 13 Main supply 21 Manufacturer details 9 Material Safety Data Sheet 17 Maximum floor load 26 N National regulations 7 Nm torque 26 30 N...

Page 117: ...lectricity 14 Static test 53 Store the manual 6 Suggestions 9 T Technical knowledge 18 Technical specifications 21 Telescopic arms 20 Thickness of foundation 26 Trademarks 7 Training levels 19 Transfer of ownership 6 Type plate 22 U Used chemical products 56 V Version history 7 Vocational education 19 W Warnings 8 Written consent 15 ...

Page 118: ...Manufactured by Stertil B V P O Box 23 9288 ZG Kootstertille The Netherlands Telephone 31 0 512 334 444 Fax 31 0 512 332 638 Email info stertil nl Website www stertil nl ...

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