SteelMax Torch Runner Operator'S Manual Download | Manualshive

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Contents

GENERAL INFORMATION ............................................................................................... 3

Application ................................................................................................................. 3

Technical data............................................................................................................ 3

Equipment included ................................................................................................... 3

Dimensions ................................................................................................................ 5

Design ....................................................................................................................... 6

SAFETY PRECAUTIONS .................................................................................................. 7

STARTUP AND OPERATION ........................................................................................... 9

Preparing ................................................................................................................... 9

Operating ..................................................................................................................10

Changing the unit of speed .......................................................................................11

Troubleshooting ........................................................................................................12

MAINTENANCE ...............................................................................................................13

ACCESSORIES ...............................................................................................................14

Track .........................................................................................................................14

1000 mm (39’’) rack ..................................................................................................15

2.6 kg (5.7 lbs) counterweight ...................................................................................16

Roller support ...........................................................................................................16

Cable anchor ............................................................................................................17

Torch holders ............................................................................................................17

Slide rack holder .......................................................................................................19

Circle cutting attachments .........................................................................................21

Left and right heat protection shield ..........................................................................23

Bottom heat protection shield .................................................................................23

Magnetic units ........................................................................................................24

Vacuum track system .............................................................................................25

Gas manifold (for oxy-fuel cutting) ..........................................................................26

Gas manifold bracket (for oxy-fuel cutting) ..............................................................28

Arc ignition set (for plasma cutting) .........................................................................29

–230 V WIRING DIAGRAM ........................................................................................30

–230 V HS WIRING DIAGRAM ..................................................................................31

–230 V EXPLODED VIEWS AND PARTS LIST..........................................................32

–230 V HS EXPLODED VIEWS AND PARTS LIST ....................................................36

DECLARATION OF CONFORMITY ...............................................................................40

QUALITY CERTIFICATE ................................................................................................41

WARRANTY CARD ........................................................................................................42

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Summary of Contents for Torch Runner

Page 1: ... tools of innovation 15335 E Fremont Drive Centennial CO 80112 1 87STEELMAX FAX 303 690 9172 www steelmax com sales steelmax com OPERATOR S MANUAL T To or rc ch h R Ru un nn ne er r H HS S CUTTING CARRIAGE ...

Page 2: ...Cable anchor 17 5 6 Torch holders 17 5 7 Slide rack holder 19 5 8 Circle cutting attachments 21 5 9 Left and right heat protection shield 23 5 10 Bottom heat protection shield 23 5 11 Magnetic units 24 5 12 Vacuum track system 25 5 13 Gas manifold for oxy fuel cutting 26 5 14 Gas manifold bracket for oxy fuel cutting 28 5 15 Arc ignition set for plasma cutting 29 6 115 230 V WIRING DIAGRAM 30 7 11...

Page 3: ...o 10 Accessories allow for example using torches with different handle diameters using two torches at the same time and cutting holes with the radius of 240 2500 mm 0 8 8 2 ft 1 2 Technical data Torch Runner Torch Runner HS Voltage 1 115 230 V 50 60 Hz 1 115 230 V 50 60 Hz Power 20 W 20 W Work position Horizontal Horizontal Torch diameter 35 mm 1 38 28 35 mm 1 10 1 38 Ground clearance 8 mm 0 31 8 ...

Page 4: ...lder 1 unit 4 28 35 mm precise torch holder 1 unit 5 Cable anchor 1 unit 6 Arc ignition set 1 unit 7 6 5 m 21 ft arc ignition cable 1 unit 8 3 m 10 ft power cord 1 unit 1 unit 9 2 5 mm hex wrench 1 unit 1 unit 10 3 mm hex wrench 1 unit 1 unit 11 4 mm hex wrench 1 unit 1 unit 12 5 mm hex wrench 1 unit 1 unit Operator s Manual 1 unit 1 unit 1 2 5 9 10 11 12 6 4 Torch Runner HS 7 8 ...

Page 5: ...Torch Runner HS Torch Runner HS Operator s Manual 5 1 4 Dimensions 512 mm 20 2 636 mm 25 199 mm 7 8 ...

Page 6: ...HS Operator s Manual 6 1 5 Design 540 mm 21 3 rack Rack position knob 1 3 kg 2 9 lbs counterweight Clutch Carrying handle Rack locking levers LED display Travel direction switch Forward O Backward Power switch Speed adjustment knob ...

Page 7: ... Keep the work area well lit clean and free of obstacles 11 Never use near flammable liquids or gases or in explosive environments 12 Transport and position the carriage by using the carrying handle 13 Do not stay below the carriage placed at heights 14 Plug the cords and arc ignition cable into sockets only when the power switch is set to O 15 Keep the sockets clean Do not use compressed air for ...

Page 8: ...wer source 24 Repair only in a service center appointed by the seller 25 If the carriage falls from any height is wet or has any other damage that could affect the technical state of the carriage stop the work and promptly send the carriage to the service center for inspection and repair 26 Never leave the carriage unattended during work 27 Remove from the worksite and store in a secure and dry pl...

Page 9: ... to O and set the clutch to OFF Then plug the power cord into the power source and insert the torch into the torch holder Fig 1 Fig 1 Design of the precise machine torch holder for oxy fuel cutting a and of the precise torch holder for plasma cutting b Handle securing the torch angle Torch vertical position adjustment knob Torch holder diameter adjustment screw Torch vertical position adjustment k...

Page 10: ...he carriage slot either a gas manifold or the arc ignition set in the manner described in the subsection of the respective accessory Position the carriage on the workpiece or track so that the torch is placed right above the starting point of the cut Then set the clutch to ON 3 2 Operating Set the power switch to I to turn on the power which will light all parts of the display Then the appears if ...

Page 11: ...n the jumper cap connects the left and center pin the display shows and the speed is given in centimeters per minute When the jumper cap connects the center and right pin the display shows and the speed is given in inches per minute The 2 5 mm hex wrench needed to unscrew the control panel is not included in standard equipment Fig 2 Changing the unit of speed Place the jumper cap in the position m...

Page 12: ...he section Changing the unit of speed 1 Travel direction switch not set to O when powering 2 Displayed during travel indicates a malfunction of the travel direction switch or travel direction identification circuit of the controller 1 Set the travel direction switch to O If the message still appears contact service center for inspection and repair 2 Contact service center for inspection and repair...

Page 13: ...3 4 MAINTENANCE Daily 1 Clean the wheels 2 Clean the torch nozzle Replace if damaged Monthly 1 Check whether the knob and switches work as intended Replace if loose or damaged 2 Inspect cables cords and hoses Replace if damaged 3 Tighten screws if loose ...

Page 14: ...he cutting precision by forcing straight line travel The length of a single rail is 1800 mm 70 9 and the V groove centerline is 152 mm 6 To connect two rails use the 4 mm hex wrench connecting plate M5x6 screws and 5 3 mm washers as shown in the figure below Part number TRO 0475 13 00 00 0 ...

Page 15: ...n loosen the handle of the torch holder and remove the holder Next unlock two rack locking levers and rotate the rack position knob to move the rack out of the carriage body Install in reverse order Position the rack teeth sideways to engage them with the gear of the knob Note that using the 1000 mm 39 rack may also require the roller support or 2 6 kg counterweight to balance the carriage Part nu...

Page 16: ...erweight use the 3 mm hex wrench to loosen the set screw Install in reverse order 5 4 Roller support Provides balance when using the 1000 mm 39 rack or a heavier torch To install loosen the handle of the torch holder and remove the holder Then place the support onto the rack secure with the handle and reinstall the holder Part number PWG 0475 10 00 00 0 Part number PDT 0475 26 00 00 0 ...

Page 17: ...r the torch holder Install the anchor to the side wall with the 5 mm hex wrench and two M6x30 screws 5 6 Torch holders 5 6 1 Standard torch holder Designed for torches with the handle diameter of 28 35 mm 1 10 1 38 and allows rough adjustment of the torch angle Part number PDT 0475 34 00 00 0 Part number UCW 0475 28 00 00 0 ...

Page 18: ...llows precise adjustment of the torch angle 5 6 3 Machine torch holder for oxy fuel cutting Designed for torches with the handle diameter of 35 mm 1 38 equipped with a rack The holder allows adjustment of the vertical position of the torch by using the knob and rough adjustment of the angle Part number UCW 0475 08 00 00 0 Part number UCW 0475 29 00 00 1 ...

Page 19: ...of 35 mm 1 38 equipped with a rack It allows adjustment of the vertical position of the torch by using the knob and precise adjustment of the angle 5 7 Slide rack holder Designed to be combined with torch holders which enables use of a second torch independently of the standard torch Part number UCW 0475 42 00 00 1 Part number UCW 0475 15 00 00 1 Bracket ...

Page 20: ... rack holder rotate the bracket by 180 and secure with the screws Before linking to the rack holder remove the clamping block part with one or two handles from the torch holder to be installed Remove the counterweight or holder in use and then place the combined holder onto the rack Next rotate the knob to set the combined holder in the required position along the rack ...

Page 21: ...d with the standard rack To install use the 3 mm hex wrench and unscrew two front screws from the bottom plate and then use them to tighten the bracket to the exposed holes Next use the 4 mm hex wrench to fix the arm to the side wall with two M5x16 screws Set the pilot pin above the center of the circle and turn on the magnet with the magnet lever Part number CYR 0475 22 00 00 0 Pilot pin Magnet l...

Page 22: ...hen used with the standard rack To install use the 3 mm hex wrench and unscrew two front screws from the bottom plate and use them to install the bracket Next use the 5 mm hex wrench to install the arm to the side wall with two M6x30 screws Place the tip of the pilot pin in the center of the circle and lock the levers of the clamping blocks Part number CYR 0475 83 00 00 0 ...

Page 23: ...10 Bottom heat protection shield Additionally protects the carriage from the influence of a high temperature To install loosen five screws with the 3 mm hex wrench slide the shield under the heads of the screws according to the direction of the arrow and then tighten the screws Part number OSL 0475 53 00 00 0 Screws for fixing the bottom shield Part number OSL 0475 54 00 00 0 Part number OSL 0475 ...

Page 24: ...to ferromagnetic surfaces The holding force on a 5 mm 0 2 thick surface is 1200 N up to a temperature of 100 C 212 F At 180 C 356 F the force decreases to 720 N Tighten the unit to the track with the 4 mm hex wrench and two M6x12 screws To clamp the unit to the surface set the levers to I Part number ZSP 0475 44 00 00 0 ...

Page 25: ...o 450 N Install the unit in the same way as the magnetic unit is installed To clamp the unit to the surface use the 17 mm flat wrench not included and rotate the side screw to ON 5 12 Vacuum track system Dedicated to fixing the track to non ferromagnetic surfaces Part number PDS 0582 10 00 02 0 Part number vacuum pump with safety reservoir AGR 0541 24 10 00 0 115 V US AGR 0541 24 20 00 0 230 V CEE...

Page 26: ...tric RZD 0475 66 00 00 0 3 3 manifold with cut off valve metric RZD 0475 72 00 00 0 1 4 RH 2 2 manifold metric RZD 0475 64 00 00 0 2 3 manifold metric RZD 0475 63 00 00 0 2 2 manifold with cut off valve metric RZD 0475 65 00 00 0 3 3 manifold metric RZD 0475 74 00 00 0 1 4 RH 1 4 RH 1 4 RH 1 4 RH 1 4 RH 1 4 RH 1 4 RH 3 8 LH 3 8 LH 3 8 LH 3 8 LH 3 8 LH 3 8 LH 1 4 RH 1 4 RH 1 4 RH 1 4 RH 1 4 RH 1 4 ...

Page 27: ...0 00 0 3 3 manifold with cut off valve imperial RZD 0475 71 00 00 0 2 2 manifold imperial RZD 0475 68 00 00 0 2 2 manifold with cut off valve imperial RZD 0475 70 00 00 0 3 3 manifold imperial RZD 0475 73 00 00 0 9 16 RH 9 16 RH 9 16 RH 9 16 RH 9 16 RH 9 16 RH 9 16 RH 9 16 RH 9 16 LH 9 16 LH 9 16 LH 9 16 LH 9 16 LH 9 16 LH 9 16 RH 9 16 RH 9 16 RH 9 16 RH 9 16 RH 9 16 RH 9 16 LH 9 16 LH 9 16 LH 9 1...

Page 28: ...utting Allows use of a second gas manifold Use the 5 mm hex wrench and M6x8 screws to tighten the bracket to the side wall or if used with the cable anchor use the 5 mm hex wrench and M6x30 screws to tighten the bracket between the cable anchor and the side wall Part number PDT 0475 87 00 00 0 ...

Page 29: ...n tighten the set with the 4 mm hex wrench and the M5x50 screw Next plug the cable into the socket and connect the brown wire to the first terminal of the cutting circuit and connect the blue wire to the second terminal of the same circuit according to the diagram shown in the figure Part number arc ignition set ZSP 0475 58 00 00 0 Part number arc ignition cable 6 5 m 22 ft KBL 0475 58 05 00 0 Cut...

Page 30: ...Torch Runner HS Torch Runner HS Operator s Manual 30 6 115 230 V WIRING DIAGRAM ...

Page 31: ...Torch Runner HS Torch Runner HS Operator s Manual 31 7 115 230 V HS WIRING DIAGRAM ...

Page 32: ... 18 00 00 0 POWER CORD 230V CEE 1 1 PWD 0466 21 00 00 0 POWER CORD 230V AU 1 1 PWD 0466 16 00 00 0 POWER CORD 120V USA 1 1 PWD 0466 23 00 00 0 POWER CORD 120V UK type G 1 1 PWD 0466 24 00 00 0 POWER CORD 3x1 5 WITHOUT PLUG 1 2 KLC 000005 2 5 MM HEX WRENCH 1 3 KLC 000006 3 MM HEX WRENCH 1 4 KLC 000007 4 MM HEX WRENCH 1 5 KLC 000008 5 MM HEX WRENCH 1 ...

Page 33: ...84 15 23 34 2 72 79 71 12 69 35 28 9 59 43 8 42 17 6 40 7 34 2 13 64 62 63 65 61 66 14 46 50 57 45 49 37 29 3 20 33 48 53 4 60 51 56 30 47 68 82 21 87 80 16 70 67 86 39 31 83 38 41 89 44 81 32 54 85 26 42 77 76 78 73 75 55 58 74 10 22 11 44 18 1 40 52 19 5 7 54 ...

Page 34: ...NTROL PANEL 1 24 UCW 0475 42 00 00 1 PRECISE MACHINE TORCH HOLDER 1 25 WZK 0475 36 00 00 0 MOTOR WIRE SET 1 26 WZK 0475 37 00 00 0 POWER SWITCH WIRE SET 1 27 WZK 0475 38 00 00 0 POWER SUPPLY CONTROL PANEL WIRE SET 1 28 RAM 0475 47 00 00 0 SWITCH ARM ASSY 1 29 WZK 0475 50 00 00 0 GROUNDING WIRE SET 1 30 WZK 0475 51 00 00 1 POWER WIRE SET 1 31 WPS 0475 52 00 00 0 KEY 8x7x16 1 32 KLK 000034 DOWEL PIN...

Page 35: ...E 10 12x08 1 66 WPS 000005 KEY 3x3x10 1 67 LOZ 000101 BALL BEARING 15x32x8 1 68 ZBK 0475 05 02 00 0 COG 1 69 TLJ 0475 16 06 00 0 SLEEVE 1 70 WKR 000167 COUNTERSUNK HEAD SCREW M4x25 1 71 PDK 000058 EXTERNAL TOOTH LOCK WASHER 3 2 4 72 WKR 000181 CROSS RECESSED PAN HEAD SCREW M3x6 4 73 PNK 000026 LEVER SWITCH 641 H 3 1 74 PKT 000028 POTENTIOMETER KNOB 1 75 MSK 0475 27 01 00 0 PANEL PLATE ASSY 1 76 WZ...

Page 36: ...0 0 POWER CORD 3x1 5 WITHOUT PLUG 1 2 KLC 000005 2 5 MM HEX WRENCH 1 3 KLC 000006 3 MM HEX WRENCH 1 4 KLC 000007 4 MM HEX WRENCH 1 5 KLC 000008 5 MM HEX WRENCH 1 6 ZSP 0475 58 00 00 0 ARC IGNITION SET 1 7 KBL 0475 58 05 00 0 START STOP ARC IGNITION CABLE 6 5 M 20 FT 1 8 PDT 0475 34 00 00 0 CABLE ANCHOR 1 9 DCS 0475 25 00 00 0 TORCH CLAMP 1 10 KST 0475 34 02 00 0 CLAMPING BLOCK 1 11 NKR 000077 KNUR...

Page 37: ... 23 15 5 2 79 76 1 28 86 44 13 54 62 60 33 29 73 16 45 68 50 57 49 37 35 70 83 36 3 47 20 87 89 53 4 48 51 80 30 56 67 81 63 88 64 82 21 66 31 65 61 39 41 38 46 34 32 40 7 14 69 26 74 71 72 17 78 6 55 75 8 58 43 10 22 59 9 11 46 18 44 85 52 5 19 42 69 40 34 7 23 45 ...

Page 38: ... WHEEL II 4 24 UCW 0475 08 00 00 0 PRECISE HOLDER 1 25 WZK 0475 36 00 00 0 MOTOR WIRE SET 1 26 WZK 0475 37 00 00 0 POWER SWITCH WIRE SET 1 27 WZK 0475 38 00 00 0 POWER SUPPLY CONTROL PANEL WIRE SET 1 28 RAM 0475 47 00 00 0 SWITCH ARM ASSY 1 29 WZK 0475 50 00 00 0 GROUNDING WIRE SET 1 30 WZK 0475 51 00 00 1 POWER WIRE SET 1 31 WPS 0475 52 00 00 0 KEY 8x7x16 1 32 KLK 000034 DOWEL PIN 4n6x14 2 33 NKR...

Page 39: ...0527 01 01 01 0 GEAR MOTOR ASSY 1 68 WKR 000047 HEX SOCKET SET SCREW WITH FLAT POINT M5x5 1 69 SRB 000061 HEX SOCKET HEAD CAP SCREW M4x10 16 70 TLJ 000023 SLEEVE M3x10 4 71 WZK 0475 27 02 01 0 POTENTIOMETER WIRE SET 1 72 WZK 0475 27 03 00 0 TRAVEL DIRECTION WIRE SET 1 73 MSK 0527 02 01 00 0 PANEL PLATE ASSY 1 74 MDL 0527 02 02 00 0 ELECTRONIC CONTROLLER 1 75 OSL 000036 LEVER SWITCH COVER 1 76 PDK ...

Page 40: ...l responsibility that TORCH RUNNER HS CUTTING CARRIAGE is manufactured in accordance with the following standards EN 50144 1 EN 60974 10 and satisfies safety regulations of the guidelines 2004 108 EC 2006 95 EC 2006 42 EC Person authorized to compile the technical file Marek Siergiej ul Elewatorska 23 1 15 620 Białystok Białystok 23 February 2012 ___________________________ Marek Siergiej CEO ...

Page 41: ... card TORCH RUNNER HS CUTTING CARRIAGE 115 230 V 115 230 V HS Serial number Electric test Type of test Result Name of tester Insulation electrical strength test 1000 V 50 Hz Date Continuity test of the protective earth system Ω Signature Quality control Adjustments inspections Quality control ...

Page 42: ...rial and workmanship under normal use for a period of 12 months from the date of sale This warranty does not cover damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Date of production Serial number Date of sale Signature of seller 1 09 1 March 2017 WE RESERVE THE RIGHT TO MAKE CHANGES IN THIS MANUAL WITHOUT NOTICE ...

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