SOLARFOCUS Therminator II, Installation Manual

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2 Installation manual thermi
nator
II touch
Content
1 About this manual ................................................... 2
2 For your safety......................................................... 3
3 Product information ................................................ 4
3.1 Technical specifications ................................. 4
3.2 Scope of delivery ............................................ 7
3.3 Installation dimensions .................................. 8
3.3.1 Log wood boiler .................................................. 8
3.3.2 Dual fuel boiler .................................................... 8
3.3.3 Wood chip boiler - direct extraction ..................... 9
3.3.4 Shaker motor for stainless steel combustion grate9
3.4 Cross-section ............................................... 10
3.5 Dimensioning the boiler ............................... 11
4 Prior to installation................................................ 12
4.1 Transport, setup ........................................... 12
4.1.1 Remove boiler covers ....................................... 12
4.1.2 Disassemble the cladding door ......................... 12
4.1.3 Transport aids ................................................... 13
4.1.4 Dismantle pallet/wooden poles ......................... 14
4.2 Information about the boiler room ............... 14
4.3 Chimney, flue gas pipe ................................ 15
5 Installation .............................................................. 16
5.1 Overview: Boiler types and accessories .... 16
5.2 Installation sequence ................................... 16
5.3 Adjustable feet .............................................. 17
5.4 Mounting the hot air fan ............................... 17
5.5 Mount the shaker motor ............................... 18
5.6 Pellet feeder ................................................. 18
5.7 Seal flange in the boiler filling chamber ...... 20
5.8 Intermediate pellet store, 250 litres ............. 20
5.9 Intermediate pellet store, 110 litres ............. 22
5.9.1 Application range (with suction system) ............ 22
5.9.2 Functional components ..................................... 22
5.9.3 Scope of delivery .............................................. 23
5.9.4 Dimensions
– housing ...................................... 23
5.9.5 Installation dimensions...................................... 23
5.9.6 Installation sequence ........................................ 24
5.9.7 Service ............................................................. 26
5.9.8 Settings in the SOLARFOCUS boiler control unit26
5.10 Ash pan ........................................................ 26
5.11 Fuel chute .................................................... 26
6 Hydraulic connection ........................................... 27
6.1 General information ..................................... 27
6.2 Fill-up water requirements .......................... 27
6.3 Boiler connections ....................................... 28
6.4 Boiler safety group (BSG) ........................... 29
6.5 Thermal overload protection ....................... 29
6.6 Return booster module (RFB) .................... 29
7 Electrical connection ........................................... 30
7.1 Power supply for the heating system ......... 30
7.2 External boiler request (X28) ...................... 30
7.3 Fault (X29) ................................................... 30
7.4 Parameter Function X51 ............................. 30
7.5 Parameter reserve relay (X6) ..................... 31
7.6 Emergency OFF switch (X21) .................... 31
7.7 Safety chain (X21) ....................................... 31
7.8 Cable management ..................................... 31
7.9 Electrical fusing ............................................ 31
7.10 Internet connection ...................................... 31
7.11 Connecting pellet conveyor systems ......... 32
7.12 Touch display ............................................... 32
7.13 Sensor resistance table .............................. 32
7.14 Boiler power element
– Connections ......... 33
8 Initial commissioning .......................................... 34
9 Annex ...................................................................... 34
9.1 Flue gas pipe: Hole for emission
measurement ............................................... 34
9.2 Install pellet hose ......................................... 35
9.3 Air supply into the boiler room .................... 35
9.4 Storage and conveying systems (for
thermi
nator
II dual fuel boiler) ........................ 36
9.5 Overview: Wood chip system types ........... 37
9.6 Commissioning log ...................................... 39
9.7 Customer service order form ...................... 41
1
About this manual
The language of the original manual is German. Ver-
sions of this manual in all other languages are transla-
tions of the original.
Storing the manual
- Keep the manual for the entire service life of the
product and ready to hand at all times.
- The manual must be passed on to the new owner
when the product is dismantled/reused.
- If the manual is lost or destroyed, request a copy
from the manufacturer.
Classification of warnings
The warnings used in this manual are shown with
symbols and signal words. The signal word indicates
the level and nature of the danger and how to avert it.
DANGER - Failure to comply with this instruc-
tion poses a danger to people.
!
ATTENTION - Failure to comply with this in-
struction could result in damage to property.

Indicates information for correct handling of the
product.