Solarbayer BioX 15 Operating Instructions Manual Download Page 60

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Electrical documentation

Display board

Connection X1
control board

Heat exchanger
cleaning (WTR)

Door contact
sensor

Boiler
sensor

Exhaust
blower

STL-sensor

Speed
feedback

Exhaust
sensor

CAN bus
interface

PIN 1

plug X1

plug X3

plug X5

plug X2

F 1

F 2

Summary of Contents for BioX 15

Page 1: ...Operating Instructions Wood log boiler Wood log boiler BioX 15 45...

Page 2: ...building code Industrial and fire protection laws and regulations Country specific clean Air Act in Germany 1 BImschV Heat production law regulations for combustion plants EnEV off 2019 GEG regulation...

Page 3: ...iler to the chimney 34 3 8 3 Correct dimensioning of the chimney according to EN 13384 34 4 Overview safety equipment 36 5 Technical data and sizes 37 5 1 Technical data 37 5 2 Dimensions and connecti...

Page 4: ...menu 56 12 1 1 Structure 56 12 1 2 Display 56 12 2 Customer level 57 12 3 Specialist level 111 58 13 Electrical documentation 59 13 1 Control wood log boiler BioX 59 13 2 System description 59 13 3 C...

Page 5: ...e released Never leave the combustion chamber door open Toxic gases may be emitted Never heat up the boiler with liquid fuels such as petrol or similar Carry out maintenance work maintenance plan regu...

Page 6: ...ing children who are not in a position to use the equipment safely due to their physical sensory or mental capacities or their inexperience or lack of knowledge should not use this equipment without s...

Page 7: ...goes out of operation The residual amount of fuel burns independently without toxic gases being given off provided that the naturally occurring chimney draw is sufficiently high The chimney must there...

Page 8: ...Front cover for display 3 Back cover behind bottom 11 Door switch 4 Back cover behind top 12 Exhaust blower 5 Front cover top 13 Nut s for vertical position 6 Front cover middle 14 Elevation screw for...

Page 9: ...cover for display Plastic bag at the fill room Lables status display Electrical connections package 2 at the fill room Exhaust blower package 3 at the fill room Display Needed tools Crosstip screwdriv...

Page 10: ...ailable by the producer 2 1 Adjust of the doors Surface pressure To adjust the surface pressure of the doors you have to open the screws on the fixing to the boiler body look at With the elongated hol...

Page 11: ...dy Remove the top front cover it s fixed with two cable straps on the backside and one screw on the front side The boiler is getting out of the palette with a jack ring at the top of the boiler body T...

Page 12: ...e plate of the display for an easier mount of the fairing plates 5 screws and 2 cable straps The screws are needed at point 10 Please lay the plate of the display and the screws separately Clip the si...

Page 13: ...op of the boiler body Take the cable straps in the first notches to have enough scope for the installation The cable of the door contact switch have to go upstairs Fix the switch on the side covers wi...

Page 14: ...to point 10 Tip You can order and install this later too Remove the fixing plates on the front door and mount it on a side of the side covers 4 screws M4 x 20 they are inside the box of the front door...

Page 15: ...the screws of the side cover 4 self tapping screws picture Execute the connector of the exhaust blower through the backside of the side cover bottom hole of the right side cover and screw both side co...

Page 16: ...fficult because for this reason it s more effective Clip and fix the front covers 8 self tapping screws IMPORTANT BioX 15 20 Slim cover top Wide cover WITHOUT long profile middle Wide cover WITH long...

Page 17: ...TRUBOLATOR CLEANER optional equipment Open the cleaning cap and remove the safety bolt of the turbolators Otherwise further with point 17 Tip You can mount it later too Remove the M12 nut on the lever...

Page 18: ...5 5 optional Mount the cover seal on the other side Take the automatically turbolator cleaner in the right position Fix the automatically turbolator cleaner at the exhaust room 3 screws Insert the tur...

Page 19: ...ad Put the cable of the automatically turbolator cleaner in connector X1 of the display board with clamp 8 L brown 9 N blue and 10 PE green yellow Fix the connector X12 on the control board and clamp...

Page 20: ...insert the clamp X5 and X2 of the display board and X12 on the control board IMPORTANT Look therefor at the electric documentation Tape the cable clip holder to the sheet metal and attach connection a...

Page 21: ...nce of the filling shaft door and the distance between boiler body and the covers Following fix the nuts for the vertical attitude look at point 20 number Mountation of the exhaust blower Take the exh...

Page 22: ...he bottom holding bow and take the blower in the favoured rake 90 135 180 look at the introduction at the package of the blower Fix all nuts of the holding bows Close the connection of the exhaust blo...

Page 23: ...ion look at chapter 14 electric documentation page 60 Also you have to connect the power connection on the backside of the wood log boiler it isn t include in the shipment You HAVE TO connect the PT10...

Page 24: ...ders that appears the failure 13 on the display when min one of the doors are open Therefore you slack the lock nut and turn the pressure senders more out in the door with an Allan key open the fillin...

Page 25: ...he top cover front 2 screws Following fix the bottom cover front 2 screws You have finished the mount of the covers when you have the standard model Fix the optional stainless steel panels with 8 scre...

Page 26: ...ting of the optional front door Adjust the position of the door magnets and fix it 2 x M4 x 20 Allan key You have to do this when the magnets are to far away or to near of the covers Take the front do...

Page 27: ...ver with the display look at point 10 picture Take all doors off about the door hinges Remove the door stopper and the plates of the hinges left and right and fix them on the other side Change the pos...

Page 28: ...llan key size 8 turn it 180 around and fix them on the doors again Adapt and adjust the pressure sender of the door switch on the filling shaft and heating door ATTENTION Do this on all three doors Yo...

Page 29: ...tion BioX wood log boiler 15 45 Solarbayer GmbH 210205 29 7 8 9 Remove the 6 screws 3 on the top and 3 on the bottom of the inner lining Following remove the seal outside Pull out the element of the i...

Page 30: ...Solarbayer GmbH 210205 10 11 12 The inner lining of the door have a notch that s taking accurately fitting in the door Turn the inner lining of the door at 180 and fix it on the door At last mount th...

Page 31: ...front door BioX 15 20 BioX 25 45 front door from right 42mm from the top edge orange band 20mm from the top edge plate 19 8mm filling shaft door from right 55mm from the bottom edge 50mm front door f...

Page 32: ...ous recommendation schemes if the installation is carried out according to other schemes no proper boiler operation can be guaranteed All customer service calls arising for this reason are at the expe...

Page 33: ...entilation openings that comply with the respective legal requirements The room must have a lockable door which must be kept permanently closed 3 6 Installation location Ensure horizontal alignment Fo...

Page 34: ...air the cooling of the flue gases is accelerated by the entering false air The chimney must be resistant to wetness and calculated or dimensioned in accordance with EN13384 These requirements are met...

Page 35: ...However it is always better to consult the responsible chimney specialist at the planning stage Attention The whole chimney system must be installed in accordance with the valid EN 13384 standard Inco...

Page 36: ...3 Thermal drain safety device according to DIN EN 14597 The drain safety device must be connected to a pressurised tap water network in such a way that it cannot be shut off A pressure reducing valve...

Page 37: ...ission OGC 1 mg m 1 1 1 1 1 CO emission CO 1 mg m 28 28 26 26 26 NOx emission NOx 1 mg m 115 116 130 130 126 1 based on 13 vol O2 Filling chamber fuel consumption BioX 15 BioX 20 BioX 25 BioX 35 BioX...

Page 38: ...reset minimum return flow temperature of the Solarbayer boiler return flow increase control via boiler control C 70 C If the room height is less than 2 20 m for the BioX25 35 45 or less than 2 00 m fo...

Page 39: ...50 150 Filling chamber height E mm 260 305 Filling chamber width F mm 400 460 Exhauset pipe upper edge G mm 1225 1494 Exhauset pipe middle G mm 1050 1275 Flow connection height H mm 1155 1380 Return c...

Page 40: ...t there is more likely to be increased formation of ash The burning of unsuitable fuels could lead to uncontrolled combustion The guarantee expires Breakdowns and consequential damage are probable Pos...

Page 41: ...2116 rm 1546 1533 1518 1500 1481 Beech kg 4 43 4 15 3 86 3 58 3 30 558 kg TM fm fm 2748 2723 2695 2664 2627 rm 1923 1906 1887 1864 1839 Oak kg 4 43 4 15 3 86 3 58 3 30 571 kg TM fm fm 2812 2786 2758 2...

Page 42: ...iler overheats then the thermal flow protection opens automatically at 95 C via a sensor and cold water flows through the heat exchanger The boiler water is thereby cooled off and dangerous operating...

Page 43: ...y for the heating up of the boiler is described Depending on the ambient conditions draft exhaust system wood and so on other heating up processes may be better Get familiar with the boiler and find o...

Page 44: ...must be closed to ensure that no false air can disturb the combustion process The heating up time can change due to the cleaning condition of the boiler the local conditions the used fuels and the we...

Page 45: ...le 2 D30 heat controler optional 9 cyclone burning room 3 filling shaft door 10 turbolators 4 heating door 11 lambda sensor 5 cleaning door 12 primary and sacondary air aperture 6 exhaust take off pip...

Page 46: ...uirement so that frequent opening of the filling shaft door does not have a negative effect on combustion 10 MAINTENANCE AND CLEANING 10 1 De ashing and cleaning general In order to counteract increas...

Page 47: ...arising on the filling shaft walls is a normal chemical process and flakes off from time to time by itself or can be removed using the bellows Note For perfect functioning oft he boiler the filling sh...

Page 48: ...tor with fan out of the housing Note This procedure can be a bit strict be careful not to damage the seal 6 Clean the fan wheel compressed air brush 7 Clean the exhaust gas connection with a brush 8 C...

Page 49: ...f burns Recommendation Clean the lambda sensor in system state 1 OFF Disconnect the system from the power supply Remove the two top cover parts Unplug the white plug connection of the lambda sensor se...

Page 50: ...illing chamber and can be used to facilitate the next heating process of the boiler Black gloss soot deposits on water cooled steel walls are quite normal excessively thick deposits however indicate t...

Page 51: ...aintain the lambda sensor when installed otherwise disconnect the cable before unscrewing the lambda sensor Exhaust pipe Check if necessary remove deposits dust so that the flow cross section is not n...

Page 52: ...pens automatically and cools the boiler via the safety heat exchanger with tap water the pressure gauge shows the current operating overpressure of the system if necessary the overpressure valve opens...

Page 53: ...ts up again if the boiler temperature falls 3 C below BOILER MAX P02 New start up The NEW START UP 6 condition tries to re stabilise the combustion within a time limit adjustable via MAXIMUM RE START...

Page 54: ...fication The actual temperature deviance may be higher 11 2 Lambda control The primary and secondary air is controlled by a lambda sensor It is used for combustion optimization and can detect and regu...

Page 55: ...h back to residual heat utilisation The minimum running time of the circulation pump at the start of residual heat utilisation and in the run on phase is 15 minutes Burn up Rsidual heat utilisation Fo...

Page 56: ...gate through the settings 12 1 2 Display Boiler status 1 Unit Off 4 Control phase 7 Re heating 2 Burning phase 5 Ready 8 Chimney sweeper 3 High running phase 6 New start up By pressing the button On O...

Page 57: ...URE Display of the actual bottom buffer temperature in C S05 EXHAUST GAS TEMPERATURE Display of exhaust gas temperature in C S12 RETURN PUMP Display of the status of the return pump S13 RETURN MIXER O...

Page 58: ...x 90 C P06 Igniter detection 120 C P21 Contrast display 127 Ausg nge Aggregattest A A01 Return pump O X A04 Fan power A07 Secundary air A02 Return mixer open O X A05 Lambda heating A08 Heat exchanger...

Page 59: ...tem The heating controller can be used to read in temperature values process digital inputs and control motors via phase control or relay output A keyboard with 5 buttons serves for the input of proce...

Page 60: ...Display board Connection X1 control board Heat exchanger cleaning WTR Door contact sensor Boiler sensor Exhaust blower 1 4 2 STL sensor X 1 Speed feedback Exhaust sensor CAN bus interface PIN 1 PIN 1...

Page 61: ...eutral line 10 PE Ground conductor X2 Digital und analog inputs Ph nix RM 3 5 Pin Signal Function 1 AI1 Analog input boiler temperature 2 AGND AGND 3 AI2 Analog input exhaust gas temperature 4 AGND AG...

Page 62: ...15 A T Fuse protection for 230 V supply according to STL for relay heat exchanger cleaning and phase angle control exhaust blower see picture p 53 In addition self resetting PTC fuses are used Fuses...

Page 63: ...ternally If the STL switch off responds then all 230 V AC outputs of the expansion board are no longer supplied Phase angle control exhaust blower Relay output 230 V AC Heat exchanger cleaning WTR L N...

Page 64: ...mbda sensor Ph nix RM 3 5 Pin Signal Function 1 AI5 Lambda sensor 2 AI5 Lambda sensor 3 12 V AC1 Sensor heating 12 V AC shifted 4 12 V AC2 Sensor heating 12 V AC X7 Analog input return flow temperatur...

Page 65: ...air damper WTR monitoring CAN Bus switch Control board Return temp sensor CAN BUS resistance Power line 50 Hz 230 V AC Return pump Lambda sensor PT 1000 PT 1000 PT 1000 X 1 Connection X1 Display board...

Page 66: ...onfiguration F1 6 3 A T Protection 230 V AC Return pump Return mixer OPEN CLOSE F2 400 mA T Protection 230 V Transformer primary side F3 630 mA T Protection 18 V AC internal electronics transformer se...

Page 67: ...ope of delivery 13 5 Wiring instructions The signals that can be captured by the analog inputs are very small compared to the digital signals In order to guarantee perfect functioning it is essential...

Page 68: ...on in the event of permanent overload Higher voltages can lead to leakage currents or flashovers between the different potentials In order to guarantee correct functioning it is essential to observe c...

Page 69: ...230 V AC supply disconnected The applicable safety regulations and rules must be observed Do not carry out wiring under mains voltage Only after the complete wiring has been carried out may the X1 co...

Page 70: ...rement enough combustion air enough suitable fuel enough heat transfer 14 3 Creating a measurement condition continuous operating state Heat the boiler following the instructions Create an glowing bed...

Page 71: ...trol unit Failure 08 F Stack HZS 621 622 X Overflow from stack pointer Change control unit Failure 09 F Stack HZS 631 X Overflow from stack pointer Change control unit Failure 10 F Exhaust temperature...

Page 72: ...it die Abgastemperatur schwelle nicht erreicht Zu grobes Material verwendet Zu feuchtes Holz verwendet Fire plate holes blocked up Use smaller wood Use dry wood Clean burner plate holes Failure 23 F W...

Page 73: ...nd doors Dust build up on or in the vicinity of the cleaning cover The cleaning cover is not properly closed or the seals are not tight Close the cleaning cover correctly Service call Condensate forms...

Page 74: ...small for the application Service call The hydraulics are faulty Service call The heating behavior is faulty Adapt heating behaviour to heat demand In the chimney condensate forms too much The chimne...

Page 75: ...order shall apply to all transactions These can be found at www solarbayer de Annual maintenance by qualified personnel authorized by SOLARBAYER is a prerequisite for claiming warranty service Guaran...

Page 76: ...Note 76 Solarbayer GmbH 210205 17 NOTE...

Page 77: ...Note Solarbayer GmbH 210105 77...

Page 78: ...regulation 2015 1189 for the implementation of the directive 2009 125 EC with regard to the definition of requirements for the environmentally friendly design of solid fuel boilers we draw your atten...

Page 79: ...improper installation or use connection to other machines or changes to the technical design this declaration will lose its validity We hereby declare that the machine product described above conforms...

Page 80: ...x 49 0 8421 9 35 98 29 info solarbayer de www solarbayer de Buffer storage technology Fresh water systems Wood heatings Solar heating Heat pumps This manual and the photos and graphics shown here Are...

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