SMC Networks LECPMJ Series Operation Manual Download

Page: 1 / 114

Doc.No.

JXC

※

-OMT0062-A

PRODUCT NAME

CC-Link Direct Input Type

Step Motor Controller

(Servo / 24 VDC)

MODEL / Series / Product Numbe

LECPMJ Series

Summary of Contents for LECPMJ Series

Page 1: ...Doc No JXC OMT0062 A PRODUCT NAME CC Link Direct Input Type Step Motor Controller Servo 24 VDC MODEL Series Product Number LECPMJ Series...

Page 2: ...3 2 5 Startup Procedures 14 1 Confirmation of the package content 14 2 Installation 14 3 Controller setting 14 4 PLC Setting 14 5 Wiring and connection 14 6 Power ON alarm error 15 7 Parameter setting...

Page 3: ...iring of the power supply 29 2 Wiring of the stop switch 29 3 Wiring of the lock release 30 6 4 Stop circuits 31 1 Example circuit 1 Single controller with teaching Box 31 2 Example circuit 2 multiple...

Page 4: ...er input signal response time 69 12 5 Methods of interrupting operation 69 13 Operation Example 70 13 1 Positioning operation 70 13 2 Pushing operation 71 14 Operation instruction 72 14 1 Operating pr...

Page 5: ...94 19 Controller and its peripheral devices Specific product precautions 95 19 1 Design and selection 95 19 2 Handling 95 19 3 Installation 96 19 4 Wiring 96 19 5 Power supply 97 19 6 Ground 97 19 7 M...

Page 6: ...ility of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled inco...

Page 7: ...the failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are exc...

Page 8: ...al communication The alarm information will be recorded into the memory in the controller 64 step data Control the electric actuator according to the step data specified by operating memory that corre...

Page 9: ...s 2 power supply 4 24 VDC power supply for controller input and 24 VDC power supply for I O signal should be separated 5 Be sure to prepare a terminating resistor and a PC 6 Optional Warming Refer to...

Page 10: ...ctory set Confirm the combination of the controller and the electric actuator is correct LEFS25B 100 Electric actuator Controller DIN rail mounting D Screw mounting Nil LEFS25B 100 CC Link direct inpu...

Page 11: ...5 A A 5 B B 6 B A 6 Controller side 3m 3 1 5m 1 5m 5 Cable color Terminal no Brown 2 Red 1 Orange 6 Yellow 5 Green 3 Blue 4 Cable color Terminal no Brown 12 Black 13 Red 7 Black 6 Orange 9 Black 8 3...

Page 12: ...Red 1 Orange 6 Yellow 5 Green 3 Blue 4 Cable color Terminal no Brown 12 Black 13 Red 7 Black 6 Orange 9 Black 8 3 Red 4 Black 5 Brown 1 Blue 2 Cable color Terminal no Brown 2 Red 1 Orange 6 Yellow 5 G...

Page 13: ...trademarks of Microsoft Corporation Caution The controller setting software must use the latest version Upgrade software be able to download on SMC website http www smcworld com No Name Function 1 DA...

Page 14: ...e lock is released when it is turned to the right 4 Stop switch guard A guard for the stop guard 5 Enable switch Option Prevent unintentional operation unexpected operation of the Jog test function Ot...

Page 15: ...ntroller setting kit Actuator cable Communication plug connector 2 Installation Please refer to the 3 4 How to install 3 Controller setting It is necessary to set the address and the communication spe...

Page 16: ...the alarms 7 Parameter setting It is necessary to set a parameter of the controller Please refer to the 4 2 Parameter Setting When setting of the PLC and the parameter are completed definitely and CC...

Page 17: ...the teaching box Controller set up kit Teaching box Please refer to the manuals of the controller setting software or the teaching box for how to setup the operation pattern 9 Trial run Please refer...

Page 18: ...Cooling system Natural air cooling Operating environment Do not use in the environment of explosive gas corrosive gas oil mist or powder dust Operating temperature range 0 to 40oC No freezing Operati...

Page 19: ...cast Polling System Synchronization system Frame synchronous communication Encoding method NRZI Transmission system Bus system EIA RS485 compliant Communication format HDLC compliant Error control sys...

Page 20: ...ect the teaching box LEC T1 Controller setting kit LEC W2 etc 6 CN3 Encoder connector 16 pin Used to connect the actuator cable 7 CN2 Motor power connector 6 pin 8 CN1 Power connector 5 pin Used to co...

Page 21: ...20 3 3 Outside dimension diagram The outside view of this product is as shown in the diagram below 1 Screw mount type LECPMJ 2 DIN rail mount type LECPMJ D...

Page 22: ...toothed washer as shown below and tighten the screw Controller Caution The M4 screw cable with crimping terminal and toothed washer should be obtained separately Ground the controller to shield it fro...

Page 23: ...ctors can be connected and disconnected Enough space must be allowed around the controller so that the operating temperature of the controller stays within the specification range Avoid mounting the c...

Page 24: ...ons 1 8 5 No used 4 10Mbps 3 5Mbps 2 2 5Mbps 1 625kbps 0 156kbps The communication speed of CC Link setting at the time of the factory shipment is set in 0 156kbps Example When 3 controllers tie as fo...

Page 25: ...tting Set the parameter of occupied number of stations and operation setting at the time of the communication error of LECPMJ The set item is shown below Occupied number of stations setting Set Occupi...

Page 26: ...Remote input Rx X1000 Remote output Ry Y1000 Remote register RWr W0 Remote register RWw W1000 Special relay SB SB0 Special register SW SW0 Station information setting Set Occupied number of stations o...

Page 27: ...fer to 6 CN1 Power supply plug for how to wire the CN1 connector Caution The controller power supply 24 VDC do not use the power supply of inrush current restraining type 5 2 CN2 Motor power connector...

Page 28: ...that no electrically conductive materials are present in the connector insertion port 3 In the LEC W1 the 0V of the driver and PC is not insulated If the 0V and the PC ground are common and the PC gro...

Page 29: ...Please insert only the peel line part when insert the electric wire in the power plug Caution Multiple electric wires should not be connected to one terminal Arrange wiring so that conductors of each...

Page 30: ...y not less than the momentary maximum power of the electric actuator specification Do not use inrush current restraining type power supply 2 Wiring of the stop switch By connecting 24V to EMG motor be...

Page 31: ...aution 1 If the electric actuator is a non lock type it is not necessary to wire the BK RLS terminal 2 Do not supply power to the BK RLS lock release during normal operation The 24 VDC supply to the B...

Page 32: ...with teaching Box When the teaching box is connected to the controller the teaching box s stop switch will become effective Warning The teaching box s stop switch is effective only to the controller...

Page 33: ...rcuit example The figure below shows the stopped state Caution When shutdown is input the controller stops with maximum deceleration then the motor is turned off 24 VDC Ry 0V stop switch Surge suppres...

Page 34: ...ction is made with the motor drive power M 24V disconnected 4 If the electric actuator with lock is used vertically delay in response of the brake may occur when shutting off the motor power supply M...

Page 35: ...o connect depending on used cables Type of cable Resistance Communication cable for CC Link 110 1 2W CC Link dedicated high performance cable 120 1 2W 1 2 3 Connect the terminal resistance to both end...

Page 36: ...ug connector Please wire the CC Link communication cable to the communication plug connector and then insert it into CN5 connector of controller Controller To CN5 Communication plug connector The figu...

Page 37: ...d display PWR ALM L ERR L RUN Supply of power Off Off CPU ROM RAM check error for CC Link communication Red On Green On Normal communication of CC Link Off Green On The setting of Rotary switch is cha...

Page 38: ...vement MOD Speed Position Acceleration Pushing speed Pushing force Deceleration Trigger LV Moving force Area 1 Area 2 and In position directly from the PLC Function of each mode setting that which be...

Page 39: ...ata of the remote register 9 4 Numerical data instructions operation function The electric actuator operates according to the value that specifying the position and the speed etc for the controller Th...

Page 40: ...turning for 1word Reading start number Data 1 word 02 h Data returning for 2word Reading start number Data 2 word Upper side Data 2 word lower side 11 h Data writing for 1word Writing start number Dat...

Page 41: ...1c h Sensor type 1 Fixed value 001d h Optional setting 1 Number of occupied stations on the CC Link 1 1 2 4 001e h Undefined parameter 11 Operation setting when there is a CC Link communication error...

Page 42: ...the following in a detailed address of each step data Example Address for step data No 0 Controller memory address Name Word Setting data range Unit 0400 h Movement MOD 1 0 Disable 1 ABS 2 INC 0401 h...

Page 43: ...nal Input port equivalency signal Rx10 to Rx1F CC Link system area No used No used Rx20 to Rx2F Rx30 to Rx3F CC Link system area Rx40 to Rx4F Rx50 to Rx5F Rx60 to Rx6F Rx70 to Rx7F CC Link system area...

Page 44: ...e alarm these terminals output the alarm group 3 During the pushing operation if the electric actuator runs over the defined pushing width these terminals will be turned OFF 01 OUT1 02 OUT2 03 OUT3 04...

Page 45: ...lectric actuator model determines the energy settings Please refer to the specifications of the electric actuator for more details 0C AREA When the electric actuator is within the range between Area 2...

Page 46: ...uring returning to origin SETUP ON OFF ON Release OFF OFF The electric actuator is at the origin On completion of SETUP OFF ON 1 ON Release ON OFF During movement by positioning pushing operation ON O...

Page 47: ...isabled The output signals are rendered invalid whilst hold is in operation 09 SVON The SVON signal turns the servo motor ON When SVON is ON the servo motor will be turned ON When this is OFF the serv...

Page 48: ...nput signals Signal name Conditions SETON output SVRE output BUSY output SETUP input Return to origin ON OFF 1 DRIVE input Operation start instruction ON ON JOG JOG operation command 2 ON 3 OFF Does n...

Page 49: ...Full numerical data instructions Numerical data instructions operation function Numerical data instructions operation function Data editing function Numerical data instructions operation function Data...

Page 50: ...ol Numerical data flag Controller information flag RWw1 Movement MOD Start flag Movement MOD Start flag Send of Parameter rewriting Movement MOD Start flag Send of Parameter rewriting RWw2 Numerical d...

Page 51: ...OFF during initial processing It stays ON once the initial processing is completed 7 Return of the read numerical data It is ON when reading numerical data Otherwise it is OFF 8 to C No used D Data e...

Page 52: ...electric actuator by 1 unit F to 8 H 5 F to 0 L Target position When the read numerical data is effective this terminal will output the target position of the electric actuator by 0 01 mm unit 6 F to...

Page 53: ...ushing speed 2 C Moving force 2 D Area 1 1 E Area 2 1 F In position 1 1 0 Start flag It is a data sending flag at Numerical data instructions operation When waiting for the sending this terminal is OF...

Page 54: ...ag 3 Restart flag Turn it OFF then ON to re initialize the controller 4 Numerical data input flag Movement MOD It is possible to change the value when each terminal is ON in Numerical data instruction...

Page 55: ...01m m 4 F to 0 H 5 7 to 0 L Acceleration Pushing force Acceleration 1 to Max ACC DEC of the basic parameter 3 1mm s2 1 F to 8 H 6 7 to 0 L Deceleration Trigger LV Deceleration 1 to Max ACC DEC of the...

Page 56: ...nerated when problems occur with the LECPMJ s internal process or communication with the PLC OFF during normal condition ON when an alarm is generated 6 Initial It is OFF during initial processing It...

Page 57: ...Current Force Half numerical data instructions The start address of the executed instruction code is output Please refer to 9 5 Data editing function for details of the instruction code 00h is output...

Page 58: ...tion The executed instruction code is output Please refer to 9 5 Data editing function for details of the instruction code The value of 80h that is the OR logical add is output to Sub Function which s...

Page 59: ...ore using the numerical instruction operation be sure to turn this flag OFF 2 Reset flag Turning it OFF then ON will clear the RWr0 bit5 ALARM flag 3 Restart flag Turn it OFF then ON to re initialize...

Page 60: ...a can be selected Normal mode In Normal mode a more detailed setup can be made conditions for the electric actuator and controller etc than in Easy mode You can change three kinds of setting data Step...

Page 61: ...Speed Unit mm s2 Pushing force 0 or Minimum value to Max force of the basic parameter 1 The setting to define the pushing operation or the positioning operation For the positioning operation the valu...

Page 62: ...no alarm is generated if Area1 Area2 0 the AREA output will be turned OFF Area2 Area1 of step data to Stroke of the basic parameter In position 1 The functions of this will be different between the p...

Page 63: ...lue for this controller It should not be changed Stroke 1 This defines the positive side limit of the position Unit mm Any value greater than the stroke value cannot be entered in the Position field d...

Page 64: ...ble XX Unit name Fixed value Indication of the electric actuator type compatible to the controller It should not be changed W AREA1 Stroke to Stroke of the basic parameter The condition that the WAREA...

Page 65: ...will be stop state by the alarm and outputs Communication alarm 150 X Undefined parameter No 12 Fixed value This is the fixed value for this controller It should not be changed 1 The range varies depe...

Page 66: ...2 limit switch origin Sensor XX ORIG limit 1 A pushing force level at which to set the origin XX ORIG time Fixed value This is the fixed value for this controller It should not be changed ORIG speed 1...

Page 67: ...eed 1 Defines the JOG operation speed Unit 1 mm s XX JOG acceleration 1 to Max ACC DEC of the basic parameter Defines the JOG operation acceleration Unit 1 mm s2 XX JOG deceleration 1 to Max ACC DEC o...

Page 68: ...moves at a low speed in the direction opposite to the return to origin direction 2 Return to origin signal Move in the return to origin direction Stop the movement Move in the opposite direction Origi...

Page 69: ...pecified in the step data from the target position the starting point of the pushing process the operation will be completed In such case the INP output will be turned OFF Speed Position 3 Movement of...

Page 70: ...possible or more between input signals and maintain the state of the signal for 30ms or more as PLC processing delays and controller scanning delays can occur 12 5 Methods of interrupting operation T...

Page 71: ...VE input Start moving to the position of No 1 OUT0 to OUT5 turns off 3 INP output turns off 4 BUSY output turns on 5 Turn off DRIVE input 6 OUT0 output turns on No 1 output turns on 7 INP output turns...

Page 72: ...off 3 INP output turns off 4 BUSY output turns on 5 Turn off DRIVE input 6 OUT0 output turns on No 1 output turns on Move at low speed after passing the Position of the No 1 Push the work piece with...

Page 73: ...n 2 SVON is turned ON 3 SVRE is turned ON The time taken for SVRE output to turn on depends on the electric actuator type and the operating conditions The electric actuator with lock is unlocked 4 SET...

Page 74: ...s turned ON The Pushing operation starts 4 When INP output is turned ON and BUSY is turned OFF the pushing operation will be completed The electric actuator generates the force larger than that specif...

Page 75: ...EMG input is turned OFF during the operation When BUSY is ON Stop command 2 ESTOP is turned OFF 3 BUSY is turned OFF The electric actuator stops SVRE is turned OFF If the electric actuator has a lock...

Page 76: ...ep Data No 2 6 Input step data No IN0 to IN5 7 DRIVE is turned ON Receive the step data no 2 From the input IN0 to IN5 Then if the DRIVE is turned OFF the step data will be output from the output OUT0...

Page 77: ...bit that is not numerically instructed Example Only position of the numerical data input flag is specified by number Input RWw0 bit6 ON and RWw0 bit4 5 7 to B OFF 4 Input RWw1 bit8 to F Operation mode...

Page 78: ...ON turn it OFF Next turn ON the remote register RWw0 bit1 Parameter rewrite flag 2 Set the data to be rewritten Sub Function Address DATA for the remote register RWw1 to 5 Data edit and send Please r...

Page 79: ...A L 1388 h 8 Check that step data has been edited correctly To end the data editing function turn OFF the remote registerRWw0 bit1 Parameter rewrite flag For the memory address used in the data editin...

Page 80: ...tatus of output terminal for each alarm group is as follows Alarm group Output signal of Remote IO ALARM OUT0 OUT1 OUT2 OUT3 Alarm group B ON OFF ON OFF OFF Alarm group C ON OFF OFF ON OFF Alarm group...

Page 81: ...sic parameters setting Caution Please confirm this pushing force and minimum speeds of Data maximum speed and 0 or more of the electric actuator with the electric actuator manual or the catalog Parame...

Page 82: ...travel distance Pushing ALM 1 096 C RESET input Contents In the pushing operation if push back is bigger than pushing operation the push back is requested Countermeasure Increase the distance from th...

Page 83: ...ng a command of return to origin 1 Sensor Contact A Right after inputting a command of return to origin the end position is detected when the sensor has been OFF since the return to origin operation s...

Page 84: ...during acceleration deceleration Contents The alarm may be increased by regenerative power depending on the method of operation of the electric actuator Countermeasure Make sure that the operating co...

Page 85: ...rl Comm ALM 1 150 D RESET SVON Input 1 Contents This alarm is generated when connection fails while the electric actuator is operated from an upper level device Countermeasure Do not interrupt the con...

Page 86: ...ven after this measure if the alarm regenerates when the power is reapplied please contact SMC Err overflow 1 196 E Power off Contents An overflow of the position error counter inside of the controlle...

Page 87: ...ated even after the power is reapplied please contact SMC CC Link Communica tion stop Off Off Turn ON the reset flag and then input RESET or turn OFF the control power supply Contents Communication ti...

Page 88: ...speed error unused range Green On Red flashing Power off Contents When Rotary Switch B RATE is set within the range 5 to 9 of unused the alarm will be occurred Countermeasure Please confirm whether th...

Page 89: ...ange this alarm will happen Countermeasure Please confirm whether the reading writing data is correct 0003h Parameter anomaly detection ON ON Turn on RWw0 bit 2 Reset flag Contents There is a mistake...

Page 90: ...r the product 7 Avoid twisting folding rotating or applying an external force to the cable Risk of electric shock wire break contact failure and loss of control for the product can happen 8 Fix the mo...

Page 91: ...of whole system 7 Consider the action when operation is restarted after an emergency stop or abnormal stop of whole system Design the system so that human injury or equipment damage will not occur up...

Page 92: ...rotating parts pins etc by applying grease 7 Do not use the product until you verify that the equipment can be operated properly After mounting or repair connect the power supply to the product and pe...

Page 93: ...the connector to each power line and signal line c Looseness of the electric actuator cylinder and controller driver mounting d Abnormal operation e Emergency stop of the total system 3 When more than...

Page 94: ...result 3 Install a protective cover when the product is used in an environment directly exposed to foreign matters such as dust cutting chips and spatter Play or increased sliding resistance can resu...

Page 95: ...ork piece when the power is removed 3 Measures against drops means preventing a work piece from dropping due to its weight when the product operation is stopped and the power supply is turned off 4 Do...

Page 96: ...the controller 2 Do not perform the operation or setting of this equipment with wet hands It may cause an electric shock 3 Product with damage or the one lacking of any components should not be used I...

Page 97: ...evices together with a large sized electromagnetic contactor or no fuse breaker which generates vibration on the same panel Mount them on different panels or keep the controller and its peripheral dev...

Page 98: ...Grounding should be performed near the unit as much as possible to shorten the grounding distance 4 Make the grounding as close as possible to the controller or peripheral equipment and shorten the d...

Page 99: ...itions applications please contact SMC to discuss appropriate measures LECPMJ System does not operate correctly LED is OFF Either one of L RUN or L ERR is turned ON or is flashing Or both are turned O...

Page 100: ...een and L ERR red LED Take appropriate measures by referring to and following the controller operation manual 8 LED Display 16 Alarm Detection for CC Link Communication 3 ALM is ON Alarm condition Che...

Page 101: ...specifications Check that the combination of the electric actuator and controller is correct Check if the product number of the used electric actuator matches with the electric actuator which is appli...

Page 102: ...ing mode is turned on 10 Memory map Inappropriate specifications Check that the combination of the electric actuator and controller is correct Check if the product number of the used electric actuator...

Page 103: ...ng connected correctly Check if the wiring is connected correctly or if there is broken wire or short circuit by referring to this Operation Manual Correct the wiring and check that the input output o...

Page 104: ...is operating within the specification range Check if the product number of the used electric actuator matches with the electric actuator which is applicable to the controller Check if the operating c...

Page 105: ...number of stations L 0 0 Setting read numerical data 1 Return of Occupied number of stations H 1 No used 2 Sending 2 Reset flag 3 Sending completed 3 Restart flag 4 READY 4 Movement MOD 5 ALARM flag...

Page 106: ...01 IN1 02 OUT2 02 IN2 03 OUT3 03 IN3 04 OUT4 04 IN4 05 OUT5 05 IN5 06 06 07 07 08 BUSY 08 HOLD 09 SVRE 09 SVON 0A SETON 0A DRIVE 0B INP 0B RESET 0C AREA 0C SETUP 0D WAREA 0D JOG 0E ESTOP 0E JOG 0F AL...

Page 107: ...ag 5 Speed No used 6 Initial 6 Position 7 Return of the read numerical data 7 Acceleration 8 Return of parameter rewriting 8 Deceleration 9 No used 9 Pushing force A A Trigger LV B B Pushing speed C C...

Page 108: ...01 IN1 02 OUT2 02 IN2 03 OUT3 03 IN3 04 OUT4 04 IN4 05 OUT5 05 IN5 06 06 07 07 08 BUSY 08 HOLD 09 SVRE 09 SVON 0A SETON 0A DRIVE 0B INP 0B RESET 0C AREA 0C SETUP 0D WAREA 0D JOG 0E ESTOP 0E JOG 0F AL...

Page 109: ...igger LV B B Pushing speed C C Moving force D Data editing error receiving D Area 1 E Parameter anomaly detection E Area 2 F The abnormal station detection F In position 1 F to 0 Current position 1 0...

Page 110: ...git binary number It is used to output an alarm code such as RWr7 Alarm 1 word data A group of 16 1 bit data or two 1 byte data This indicates the ON OFF state of 16 types of signals or 0 to 65 535 da...

Page 111: ...1 1 0 6 6 0 0 0 0 0 1 1 1 7 7 0 0 0 0 1 0 0 0 8 8 0 0 0 0 1 0 0 1 9 9 0 0 0 0 1 0 1 0 10 A 0 0 0 0 1 0 1 1 11 B 0 0 0 0 1 1 0 0 12 C 0 0 0 0 1 1 0 1 13 D 0 0 0 0 1 1 1 0 14 E 0 0 0 0 1 1 1 1 15 F 0 0...

Page 112: ...y the hexadecimal number Please do as follows when input 00 64 h into the register RWwn 2 00h 64h Fbit 8bit 7bit 0bit 2 word data Please treat 2 word data of Position etc as follows 1 When input 700 0...

Page 113: ...ation It is the slave station that can use bit data and word data Remote IO It is a memory area that treats the bit data Remote register It is a memory area that treats the word data RWr It is a remot...

Page 114: ...A Oct 2018 Complete revision 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL Note Specifications are subject to change without prior notice and any obligatio...

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