SMC Networks JXCL1 Series Operation Manual Download

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No.JXC

※

-OMV0005-A

PRODUCT NAME

IO-Link Direct input type

Step Motor Controller

(Servo 24VDC)

Model / Series / Product Number

JXCL1

Summary of Contents for JXCL1 Series

Page 1: ...No JXC OMV0005 A PRODUCT NAME IO Link Direct input type Step Motor Controller Servo 24VDC Model Series Product Number JXCL1 ...

Page 2: ...rail mounting JXCL18 14 3 4 Mounting 15 1 Mounting 15 2 Grounding 15 3 Mounting location 16 4 Initial Setting 17 4 1 IO Link master configuration 17 5 External Connections 18 5 1 PWR Power supply connector 18 5 2 MOT Motor connector ENC Encoder connector 18 5 3 SI Serial I O Connector 18 1 Connecting the teaching box 18 2 Connection with a PC 19 5 4 IO Link communication connector 19 6 Details of ...

Page 3: ... Page 1 35 10 2 2 ISDU parameter 35 10 3 Data storage 40 10 4 Fail safe 40 11 Settings and Data Entry 41 11 1 Step Data 41 11 2 Basic parameters 44 11 3 Return to origin parameter 46 11 4 Drive parameter 46 12 Operations 47 12 1 Return to Origin 47 12 2 Positioning Operation 47 12 3 Pushing Operation 48 1 Pushing operation is successfully performed 48 2 Pushing operation fails empty pushing 48 3 M...

Page 4: ...g box 61 16 Alarm for Motor Control 62 16 1 Alarm group signals 62 16 2 Alarms and countermeasures 63 17 Precautions for wiring and cable 68 18 Electric Actuators Common Precautions 69 18 1 Design and selection 69 18 2 Mounting 70 18 3 Handling Precautions 71 18 4 Operating environment 72 18 5 Maintenance Precautions 73 18 6 Precautions for actuator with lock 73 19 Controller and Peripheral Device...

Page 5: ... configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced 3 Do not service or attempt to remove product and machiner...

Page 6: ...our responsibility a replacement product or necessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 3 Vacuum pads are excluded from this ...

Page 7: ...l operation mode It is possible to operate the actuator by using the saved step data and by numeric data operation instruction by using IO Link communication In the step data operation mode the operation is instructed by manipulating the memory which is relevant to input output port such as DRIVE signal and INP signal The actuator operates in accordance with the step data operating pattern of the ...

Page 8: ...on Refer to the chart of LECPMJ for checking the chart of Speed Work load of actuator A high peak current is required to be supplied by the controller when the actuator motor is turned ON Please use a power supply with a current capacity of at least 1 5 times the peak power that is required by the actuator motor JX C L 1 Electric equipment Controller type L IO Link Number of shaft Type of power su...

Page 9: ...tructure is shown below 1 These items are included when ordered using the part number for an actuator set 2 Latest version of the controller setting software must be used Software can be downloaded from SMC website http www smcworld com Warning Refer to 5 External Connections P 18 for wiring Refer to 18 Precautions for wiring and cable P 68 when handling the wiring and cables The Communication cab...

Page 10: ...controller 3 Wiring and Connection Connect the cables to the controller Refer to 5 External Connections P 18 for the wiring of the connectors 4 Supply of power Supply power 24VDC to the JXC controller If the condition is normal LED on the front of the controller turns ON as shown on the table below Items LED condition Status PWR Green LED is ON Supply power ALM OFF No alarm Refer to 8 LED display ...

Page 11: ...OM red LED is on Caution Communication between the IO Link master and the JXC controller is not established Refer to 21 Troubleshooting P 78 Check if the communication speed of the IO Link master and the JXC controller and the information of the host computer are correctly set 7 Setup of the operation parameters Set up the step data the operation pattern to specify the target position speed etc by...

Page 12: ...ng type Operating temperature range 0 C to 40 C version S1 S2 V1 V2 0 C to 55 C Version S3 V3 or later No freezing Operating humidity range 90 RH or less No condensation Insulation resistance Between the external terminals and case 50 MΩ 500 VDC Weight 190 g Direct mounting type 210 g DIN rail mounting type IO Link communication Items Specification Protocol IO Link Version1 1 Communication speed C...

Page 13: ...nector 16 poles Connect to the actuator cable 5 MOT Motor driving connector 6 poles 6 PWR Power supply connector 5 poles Connect to the controller power supply 24VDC using the power supply plug Control power Stop signal Motor power Lock release Common power 7 Applicable actuator part number label Label indicating the actuator part number which can be connected to the controller 8 Controller part n...

Page 14: ... 13 No JXC OMV0005 A 3 3 External Dimensions The appearance of this product is as shown in the diagram below 1 Screw mounting JXCL17 For body mounting For body mounting ...

Page 15: ... 14 No JXC OMV0005 A 2 DIN rail mounting JXCL18 ...

Page 16: ...o M4 screws Mounting with DIN rail Before locked onto DIN rail Locked onto DIN rail 2 Grounding Place the grounding cable with crimped terminal between the M4 screw and shakeproof washer as shown below and tighten the screw Caution The M4 screw cable with crimped terminal and shakeproof washer must be prepared by the user The controller must be connected to Ground to reduce noise Controller M4 scr...

Page 17: ...e cover of the control cabinet to allow access to the connectors Leave enough space between the controllers so that the operating temperatures of the controllers stay within the specification range Avoid mounting the controller near a vibration source such as a large electromagnetic contactor or circuit fuse breaker on the same panel or keep it away from the controller Caution If the mounting surf...

Page 18: ... www smcworld com Documents Download Instruction Manuals SMC JXCL17JXCL18_ zip Contents of SMC JXCL1_v zip IODD file SMC JXCL17JXCL18 IODD1 1 xml Device symbol SMC JXCL17JXCL18 pic png Device icon SMC JXCL17JXCL18 icon png Vendor logo SMC logo png Caution When the parameters are to be changed using IO Link communication upload all parameters from the JXCL1 controller before making the change SMC p...

Page 19: ...of power supply for the controller 5 2 MOT Motor connector ENC Encoder connector Connect the controller and the actuator with the actuator cable LE CP 5 3 SI Serial I O Connector 1 Connecting the teaching box Controller Actuator cable MOT ENC Actuator Motor Controller PWR Controller input power supply 24VDC The Controller power supply 24VDC and wires must be prepared by the user Wire Conversion ca...

Page 20: ...mmunication and control the C24V power are supplied to the JXC controller IO Link master IO Link communication cable JXCL1 controller JXCL1 controller JXCL1 controller Controller SI PC USB cable A miniB type 位置速度 100 500 200 1000 50 200 1 2 3 ﾃｽﾄﾃｽﾄﾃｽﾄ現在位置 120 3 現在速度 200 mm mm s 動作中アラームモニタ設定位置速度 100 500 200 1000 50 200 1 2 3 ﾃｽﾄﾃｽﾄﾃｽﾄ現在位置 120 3 現在速度 200 mm mm s 動作中アラームモニタ設定 Communic...

Page 21: ... The positive power for lock release Equivalent to Phoenix Contact DFMC1 5 3 ST LR 6 2 Electrical Wiring Specifications Prepare the electrical wiring according to the following specifications to be prepared by the user Item Specifications Applicable wire size Single stranded wire AWG20 0 5mm2 Max 10m The rated temperature of the insulation coating should be 60o C or more The O D should be ø2 5mm o...

Page 22: ...all an unlocking switch for adjustment or recovery during an emergency of the locking actuator Switch 24V DC contact capacity 0 5A or more is provided by customer One terminal of the lock release switch should be connected to the 24VDC power supply and the other should be connected to the LK RLS terminal When this is switched on the lock will be released Caution 1 Do not use a power supply with in...

Page 23: ...s the connection of the teaching box the stop of the teaching box is activated Warning The teaching box s stop switch is effective only for the controller that is connected to it Circuit example SI External stop circuit Power supply plug 1 C 24V 2 M 24V 0V 4 3 EMG PWR 24VDC 0V Teaching box Cable 3m Stop Switch Controller Connected to the teaching box Judged to stop Not connected to the teaching bo...

Page 24: ... should be made between the 24VDC controller power supply and the EMG terminal of the power supply plug Caution When shutdown is input the controller stops with maximum deceleration then the motor is turned OFF Circuit example 24VDC Ry 0V Stop Switch The stop is released switch Ry Relay LK RLS 6 Ry Power supply plug 3 1 C 24V 2 M 24V 0V 4 3 EMG LK RLS 6 Power supply plug 2 1 C 24V 2 M 24V 0V 4 3 E...

Page 25: ...power supply plug The actuator may make unexpected movement 2 Do not perform return to origin SETUP when motor drive power M24V is disconnected The controller cannot recognize the correct origin point if a return to origin instruction is made with the motor drive power M24V disconnected 3 Do not energize the LK RLS terminal while the motor drive power M24V is disconnected Circuit example 24VDC Ry ...

Page 26: ...be prepared by the user Description Specification Applicable wire size Single wire stranded wire AWG24 16 0 2 1 5 mm2 The rated temperature of the insulation coating should be 60oC or more The O D should be ø2 5 mm or less Conductor resistance 3 ohms or less Conductor capacitance 3 nF or less Stripped wire length Cable length 20 m or less Caution Do not connect multiple wires to one terminal After...

Page 27: ...nd the controller status Controller status LED description PWR ALM COM When power is supplied Green LED is ON LED is OFF IO Link communication 1 Normal communication Green LED is flashing Communication not established LED is OFF Green LED is ON IO Link communication error C Q line not connected IO Link communication failure LED is OFF LED is OFF Power supply L L not connected Red LED is flashing L...

Page 28: ...ation by numerical instruction When numerical data relating to the actuator speed position etc is sent the actuator will execute this data provided it is within the allowable range of values In the operation by numerical instruction it is necessary to specify 12 operational items as operation by step No Movement mode speed position acceleration deceleration pushing force threshold positioning widt...

Page 29: ...OFF ON ON Caution 1 When RESET is turned ON these signals turn OFF 2 During the alarm these signals output the alarm group 3 During the pushing operation if the actuator runs over the defined pushing width these signals turn OFF 1 OUT1 2 OUT2 3 OUT3 4 OUT4 5 OUT5 6 INIT After C24V power is supplied this signal turns on when there are no problems with the controller and the motor drive circuit is r...

Page 30: ...een Area1 and Area2 in the step data this terminal will turn ON The area output setting range changes depending on the active step data 13 WAREA When the actuator is within the output range between W area 1 and W area 2 of basic parameter this terminal will turn ON 14 ESTOP During activation of the Teaching Box stop switch this signal is ON During the normal operation it is OFF This is synchronize...

Page 31: ...sic parameter setup 2 The signal is updated on the transition of ON OFF of the DRIVE signal 3 Retains the previous state 4 The signal turns ON when the actuator is In position according to the step data Byte 2 5 Current position Byte No Signal name Description Unit 2 Current position HH Current position of the actuator is shown in a multiple of 0 01mm 5 E g 800 00 mm 80000d 13880h is output Byte2 ...

Page 32: ...rically instructed operation 1 18 21 InPosition Positioning width for numerically instructed operation 0 01mm 2 Process data output details Byte 0 Controller control signal Byte No Bit Signal name Description 0 0 IN0 The step data No instruction the drive will be specified by the combination of IN0 to IN5 binary digit E g Step data No 3 has been assigned IN5 IN4 IN3 IN2 IN1 IN0 OFF OFF OFF OFF ON ...

Page 33: ...ameter until the actuator stops INP and OUT0 to OUT5 will be turned OFF however if the actuator is stopped within the in position range INP will turn ON 4 SETUP When SVRE is ON the SETUP operation return to origin operation will be performed During the SETUP operation BUSY will turn ON After completion of the SETUP operation SETON and INP will turn ON 5 JOG Jogging in the direction The actuator mo...

Page 34: ...gnal name Description Input range Min unit 10 Acceleration H 1 Basic parameters Max ACC DEC 7 11 1 mm s2 11 Acceleration L Byte 12 13 Deceleration Byte No Signal name Description Input range Min unit 12 Deceleration H 1 Basic parameters Max ACC DEC 7 11 1 mm s2 13 Deceleration L Byte 14 15 Pushing force Byte No Signal name Description Input range Min unit 14 Pushing force H 7 11 1 15 Pushing force...

Page 35: ... 20 In Position LH 21 In Position LL 5 Please refer to 22 Handling of sent received data P 83 for handling of the data 7 Change the numerical data input flag and the numerical data only when the start flag is OFF If the numerical data input flag or the numerical data are changed when the start flag is ON it may lead to unexpected operation 11 The actuator model determines the limit for the input v...

Page 36: ...4 R Step Motor Controller N 0x0015 0x00 SerialNumber STR8 R Controller Serial No N 0x0016 0x00 HardwareRevision STR64 R HW V N 0x0017 0x00 FirmwareRevision STR64 R FW V N 0x0018 0x00 ApplicationSpecificTag STR32 R W Characters between 16 and 32 can be set Refer to the table below for the initial value Y 0x0024 0x00 DeviceStatus UINT8 R Refer to 1 3 N 0ｘ0025 0x01 0x02 DetailedDeviceStatus STR3 R Re...

Page 37: ... function is locked a reply for rejection of access is returned 1 3 Device Status Index 0x0024 Sub Index 0x00 The status of the device JXC controller can be checked The table below shows details of the JXC controller status based on a read value Value Status of JXC controller 0 Operating normally 2 Abnormality has occurred outside of the specification range 1 4 Detailed Device Status Index 0x0025 ...

Page 38: ...alues for SMC parameters Basic parameter Origin parameter Drive parameter Step data are different depending on the connected actuator The initial value for IODD is a default value only When parameters are changed using IO Link communication it is necessary to upload the parameters of the connected actuator from the JXCL1 controller to reflect the parameters to the IO Link master setting tool 2 1 B...

Page 39: ...8 R W 0 1 2 Y 0x09 ORIG SW Dir UINT16 R W Fixed value Y 0x0045 0x01 Drive parameter JOG speed UINT16 R W 5 mm s Y 0x05 Move distance UINT32 R W 5 0 01mm Y 1 UINT8 Unsigned Integer 1byte UINT16 Unsigned Integer 2bytes INT32 Signed Integer 4bytes STR String MAX bytes 2 R Read W Write 3 Effective as soon as it is recorded into the controller Become effective after restarting the controller The parame...

Page 40: ...Ditto Ditto Y 0x0066 0x01 0x0C Step data No 2 Same parameter as Step data No 0 Ditto R W Ditto Ditto Ditto Y 0x0067 0x01 0x0C Step data No 3 Same parameter as Step data No 0 Ditto R W Ditto Ditto Ditto N N 0x00A3 0x01 0x0C Step data No 63 Same parameter as Step data No 0 Ditto R W Ditto Ditto Ditto N 1 UINT8 Unsigned Integer 1byte UINT16 Unsigned Integer 2bytes INT32 Signed Integer 4bytes 2 R Read...

Page 41: ...controller is replaced with one of the same model number the specified parameters stored in the IO Link master are automatically downloaded to the new JXC controller The stored parameters overwrites the default parameters of the JXC controller so that the existing controller parameters are reflected in the replacement controller Caution Replace the JXC controller after confirming that the model nu...

Page 42: ... supply L L for the JXC controller off and on again If the power supply L L is not turned off and on again the changed parameters are not reflected to the SMC parameters in the IO Link communication parameters of the JXC controller Caution When the parameters are to be changed using IO Link communication upload all parameters from the JXCL1 controller before making the change Set values of SMC par...

Page 43: ...rs Maximum acceleration deceleration speed Sets the deceleration from travel speed to stop Unit mm s2 Pushing force Pushing force PushingF 1 The setting to define the pushing operation or the positioning operation For the positioning operation the value specifies the force as a percentage of the maximum force Unit The maximum force depends on the actuator Please refer to the manual and the rated f...

Page 44: ...a1 Area2 the alarm Step Data ALM1 will be activated However no alarm is generated if Area1 Area2 0 the AREA signal will be OFF Area 2 AREA 2 Area2 Basic parameter Stroke Stroke In position In position InPosition 1 The functions of this will be different between the pushing operation and the positioning operation Positioning operation Positioning range Unit mm Pushing operation Pushing distance Uni...

Page 45: ...Stroke 1 This defines the positive side limit of the position Unit mm Any value less than the stroke value cannot be entered in the Position field data of step parameter setup Max speed MAX speed Max speed 1 This defines the maximum limit of the speed Unit mm s Any value greater than the Max speed value cannot be entered in the Speed field data of step parameter setup Max ACC DEC MAX ACC DEC Max A...

Page 46: ... will turn ON If W AREA1 W AREA2 the Parameter ALM alarm will be activated However if W AREA1 W AREA2 0 WAREA will be OFF and no alarm will be generated W AREA2 W AREA2 W AREA 2 Basic parameter Stroke Stroke ORG Correct Link Offset ORG Correct Fixed value This is the fixed value for this controller Do not change the setting Sensor type Sensor type Sensor type Fixed value This is the fixed value fo...

Page 47: ...or this controller Do not change the setting ORIG sensor ORIG sensor ORIG sensor 0 to 2 The setting for ORIG sensor 0 The origin sensor is not effective Disable 1 The origin sensor is N O type N O 2 The origin sensor is N C type N C Origin SW Dir Origin SW DIR ORIG SW Dir Fixed value This is the fixed value for this controller Do not change the setting Undefined parameter No 21 Undefine No 21 Unde...

Page 48: ...ed in the direction opposite to the return to origin direction Refer to 2 in the figure below The position after the travel becomes the origin Return to Origin position command Travels in the set Origin position direction Stops traveling Reverse travel Sets the Origin position E g Return to Origin position reference example Caution This direction is dependent on the actuator 12 2 Positioning Opera...

Page 49: ... runs over the range specified in the step data from the target position the starting point of the pushing process the operation will be completed In this case INP will turn OFF 3 Movement of the workpiece after the completion of the pushing process 1 The workpiece moves in the pushing direction After completion of the pushing operation if the reaction force from the workpiece becomes smaller the ...

Page 50: ...nals when the signals are continuously input as PLC processing delays and controller scanning delays can occur 12 5 Methods of interrupting operation There are 3 methods of interrupting operation and stopping the actuator during positioning operation and pushing operation as shown below The state after the interruption is different therefore use the method appropriate to the application Stopping b...

Page 51: ... 1 Turn ON IN0 2 Turn ON DRIVE Start moving to the position of Step No 1 3 INP turns OFF 4 BUSY turns ON 1 5 Turn OFF DRIVE 6 Step No 1 is output OUT0 turns ON 7 INP turns ON 8 BUSY turns OFF The move to the position set in Step Data No 1 is completed 9 Select input Step No 2 Turn OFF IN0 OFF and turn ON IN1 10 Turn ON DRIVE Start moving to 10mm from the current position 11 INP turns OFF 12 BUSY t...

Page 52: ...Start moving to the position of Step No 1 3 INP turns OFF 4 BUSY turns ON 5 Turn OFF DRIVE 6 Step No 1 is output OUT0 turns ON Move at low speed after passing the Position of the Step No 1 Push the workpiece with the specified pushing force 7 INP turns ON 8 BUSY turns OFF The move to the position set in Step No 1 is completed 9 Select Step No 2 Turn OFF IN0 and turn ON IN1 10 Turn ON DRIVE Start m...

Page 53: ...cedure Timing chart 1 Turn the power supply ON 2 Turn ON SVON 3 SVRE turns ON The time when SVRE turns ON depends on the type of actuator and the customers application The actuator with lock is unlocked 4 Turn ON SETUP 5 BUSY turns ON The actuator starts the operation After BUSY turns ON SETUP will turn OFF 6 SETON and INP will turn ON Return to origin is completed when INP turns ON Timing chart R...

Page 54: ...ll be output from OUT0 to OUT5 4 When INP turns ON and BUSY turns OFF the positioning operation will be completed Positioning operation Speed If the current position is inside of step data positioning the INP signal is ON Otherwise the signal is OFF Power supply IN0 to 5 SVON DRIVE OUT0 to 5 BUSY SVRE SETON INP External lock Output signal Input signal 24V 0V Unlock Held ON OFF ON OFF 0mm s More th...

Page 55: ...of the step data 4 HOLD Procedure Timing chart 1 During operation BUSY is ON turn ON HOLD 2 BUSY turns OFF The actuator stops 3 Turn OFF HOLD 4 BUSY turns ON The actuator restarts Power supply IN0 to 5 SVON DRIVE OUT0 to 5 BUSY SVRE SETON INP External lock Pushing operation Control signals Status signals Speed 0mm s 24V 0V Unlock Held ON OFF ON OFF Input Step Data No Read Step data No Output Step ...

Page 56: ...USY turns OFF The actuator stops SVRE turns OFF The actuator with lock is locked 4 Turn ON EMG The stop release command 5 ESTOP turns OFF SVRE turns ON The actuator with lock is unlocked Timing chart Alarm Reset When EMG is OFF the stop is activated RESET OUT0 to 5 BUSY INP Status signals Control signal ON OFF ON OFF ON OFF OFF ON Speed 0mm s Deceleration Start point RESET OUT0 to 3 ALARM Status s...

Page 57: ...he step data No 2 OUT0 to OUT5 will be output 9 AREA of step data No 2 turns ON at 170mm from the origin point 10 AREA of step data No 2 turns OFF at 130mm from the origin point 11 BUSY turns OFF The actuator stops INP turns ON More than twice the communication cycle time The initial position 50mm Operation of Step Data No 1 Position 200mm AREA1 to AREA 2 150 to 250mm Operation of Step Data No 2 P...

Page 58: ...ta No 1 Turn ON the Output byte0 bit0 IN0 Turn OFF the Output byte0 bit1 5 IN1 5 This is the step data that the positioning force the pushing force and Area1 2 are used 3 Set Output byte2 15 as numerical operation data 8 items must be set numerically 4 Turn ON the Output byte0 bit0 Run The actuator starts operating based on numerically instructed values 5 When the actuator starts and input Byte1 B...

Page 59: ...Black 8 3 Shield 1 2 3 L 14 2 17 7 11 30 7 14 18 B1 A1 A6 B6 5 6 2 1 15 16 2 1 Actuator side Controller side 1 2 3 Cable length L 1 1 5m 3 3m 5 5m Cable length L 8 8m A 10m B 15m C 20m Signal name Terminal number A B 1 A A 1 B B 2 B A 2 COM A COM B 3 COM B A 3 Vcc B 4 GND A 4 A B 5 A A 5 B B 6 B A 6 Cable color Terminal number Brown 2 Red 1 Orange 6 Yellow 5 Green 3 Blue 4 Cable color Terminal num...

Page 60: ...inal No Brown 12 Black 13 Red 7 Black 6 Orange 9 Black 8 3 Red 4 Black 5 Brown 1 Blue 2 Shield 1 2 Signal name Terminal No Lock B 1 Lock A 1 Sensor B 3 Sensor A 3 4 3 Cable length L 8 8m A 10m B 15m C 20m 14 2 17 7 14 18 B1 A1 A6 B6 5 2 2 1 15 16 6 1 Actuator side Controller side 1 2 3 B1 A1 B3 A3 10 2 ø5 5 ø6 3 ø8 ø5 7 Nil Robotic type cable S Standard cable Signal name Terminal No A B 1 A A 1 B ...

Page 61: ...al Function Functional explanation 1 C24V Power supply The positive control power 2 M24V Motor power The positive power for the actuator motor to be supplied via the controller 3 EMG Stop The positive power for Stop signal 4 0V Common power The negative common power for M24V C24V EMG and LK RLS 5 NC 6 LK RLS Unlocking The positive power for lock release Detail of IO Link communication plug No Term...

Page 62: ...ops Turn clockwise to release the lock 4 Stop guard Protector for the stop switch 5 Enable switch Option Switch to prevent unintentional operation of Jog test function Does not apply to other functions e g data change 6 Key switch Entry switches 7 Cable 3m length 8 Connector The connector to be connected to the CN4 of the controller Teaching box Cable length 3m 3 Enable switch Equipped with enable...

Page 63: ...s generated it is output using OUT0 to OUT3 The table below shows the combination of alarm groups and remote IO signal output OUT0 to OUT3 Alarm group Signal ALARM OUT0 OUT1 OUT2 OUT3 Alarm group B ON OFF ON OFF OFF Alarm group C ON OFF OFF ON OFF Alarm group D ON OFF OFF OFF ON Alarm group E ON OFF OFF OFF OFF After generation of the alarm actuator operation SVRE or SETON are output according to ...

Page 64: ...or the maximum pushing force for the actuator Set step data is not registered on list 01 051 Step data ALM2 B RESET Contents For an operation for a specific step data no the requested number of the step data is not registered When operation is commanded through PLC this alarm will be generated depending on the signal interval and the holding time of signals Countermeasure 1 Make sure that the Move...

Page 65: ... 1 Make sure that the Movement MOD in the step data is not Blank Disabled and that numbers 1 ABS or 2 INC are input in the numerical instruction operation 2 Set the interval time between signals to more than twice the communication cycle time when signals are to be continuously input because PLC processing delays and controller scanning delays can occur Refer to 14 2 2 Positioning P 53 Alarm _Comm...

Page 66: ...ype N O 2 Limit switch origin Sensor The origin sensor is not effective Disabled or Sensor N O type N O Alarm is generated with the conditions above when the sensor is not mounted to the actuator Countermeasure Check the sensor installation and settings of the return to origin parameter Speed exceeded set value 01 144 Over speed D RESET SVON Contents The motor speed exceeds a specific level due to...

Page 67: ... Content Failed to reach the set position within the set time limit Countermeasure Make sure there are no obstructions that interfere with the actuator movement Also make sure that the load speed acceleration and deceleration are within the range of the actuator Communic ation error 01 150 Ctrl Comm ALM D RESET SVON Contents The connection with the higher level devices such as the PC and teaching ...

Page 68: ...eration and deceleration are within the range of the actuator Memory Abnormality has occurred 01 197 Memory ALM E Turn OFF and ON the power supply for the controller Contents An error of the EEPROM has occurred Countermeasure Please contact SMC The write limit of the EEPROM is roughly 100 000 times CPU error 01 198 CPU failure E Turn OFF and ON the power supply for the controller Contents The CPU ...

Page 69: ...ng or applying an external force to the cable Also avoid operating at sharp angles Risk of electric shock broken wires contact failure and loss of control of the product can occur 8 Fix the motor cable protruding from the product in place before using The motor cable is not robotic type cable and can be damaged when moved Do not place Part A in the diagram below in a flexible cable duct 9 Select R...

Page 70: ...system 7 Consider the action when operation is restarted after an emergency stop or abnormal stop of the whole system Design the system so that human injury or equipment damage will not occur upon restart of operation of the whole system 8 Disassembly and modification is prohibited Do not disassemble the product or make any modifications including additional machining This may cause human injury a...

Page 71: ... manufactured to precise tolerances so the slightest deformation may cause faulty operation 6 Prevent the seizure of rotating parts pins etc by applying lubricating grease 7 Do not use the product before verifying that the equipment can operate properly After mounting or repair connect the power supply to the product and perform appropriate functional inspections to check it is mounted properly 8 ...

Page 72: ...Keep the controller and actuator combination as delivered for use The product parameters are set before shipment If the controller is combined with a different actuator failure can result 2 Check the product for the following points before operation a Damage to power supply line and signal line b Looseness of the connector to the power and signal lines c Looseness of the actuator cylinder and cont...

Page 73: ... cutting oils coolant or oil mist contaminates the product failure or increased sliding resistance can result 3 Install a protective cover when the product is used in an environment directly exposed to foreign matter such as dust cutting chips and spatter Play or increased sliding resistance can result 4 Shade the sunlight in the place where the product is applied with direct sunshine 5 Shield the...

Page 74: ...asures against drops means preventing a work piece from dropping due to its weight when the product operation is stopped and the power supply is turned OFF 4 Do not apply an impact load or strong vibration while the lock is activated If an external impact load or strong vibration is applied to the product the lock will lose its holding force and damage to the sliding part of the lock or reduced li...

Page 75: ...ll an emergency stop outside of the enclosure so that it can stop the system operation immediately and intercept the power supply 4 In order to prevent danger and damage due to the breakdown and the malfunction of this product which may occur at a certain probability a backup system should be established in advance by giving a multiple layered structure or a fail safe design to the equipment etc 5...

Page 76: ...Do not use the product in an area where it could be exposed to dust metallic powder machining chips or splashes of water oil or chemicals A failure or malfunction can result 10 Do not use the product in an area where a magnetic field is generated It will cause failure or malfunction 11 Do not install the product in an environment where flammable gas explosive or corrosive gas liquids or other subs...

Page 77: ...e If the mounting surface is distorted or not flat excessive force may be applied to the housing etc causing malfunction 19 4 Wiring Warning 1 Do not damage the cable or apply a heavy object or pinch the cable Avoid repeatedly bending or stretching the cable It may cause an electric shock fire or breaking of wire 2 Wire correctly Incorrect wiring could damage the controller or its peripheral devic...

Page 78: ...connection Ground resistance 100Ω or less 3 The grounding point should be as near as possible to the controller to keep the cable length short 4 In the unlikely event that malfunction is caused by the ground connection it may be disconnected 19 7 Maintenance Warning 1 Perform maintenance checks periodically Confirm wiring and screws are not loose Loose screws or wires may cause unexpected malfunct...

Page 79: ...rt It is possible that this product may be damaged due to the operating conditions applications Please contact SMC to discuss appropriate measures The system does not work correctly PWR LED is OFF Refer to Failure 1 ALM LED turns ON red or flashes red JXC YES NO Communication with the controller cannot be established JXC W2A C The actuator does not operate Refer to Failure 2 Refer to Failure 3 Ref...

Page 80: ...model number of the controller to be replaced If the controller is replaced with JXCL1 BC replace the controller after writing the parameters for the connected actuator with JXC BCW ALM LED is flashing and COM LED is OFF IO Link master device power supply failure Check the power supply voltage supplied from the IO Link master to the JXCL1 controller Verify that power is supplied to the IO Link mas...

Page 81: ...ed Check that the USB driver for the conversion unit is installed Please install the USB driver of the communication unit The USB driver s installation starts when the communication unit is connected with PC Details of the installation procedure are shown in Installation procedure of the JXC W2 setting software Incorrect COM port setting Please confirm if the correct COM port is set to the ACT Con...

Page 82: ...orrectly Avoid bundling the cables Refer to the controller operation manual and take appropriate measures 3 4 Mounting P 15 Incorrect parameters Check that the parameter values are correct Also check the cables are not bundled Take appropriate measures according to this manual 11 Settings and Data Entry P 41 Voltage drop Check for a temporary voltage drop in the power supply If there is a temporar...

Page 83: ...ce the communication cycle time when the signals are to be continuously input because PLC processing delays and controller scanning delays can occur 12 4 Controller input signal response time P 49 Data not stored correctly Check whether data step data parameter is written correctly Do not turn OFF the controller input power or remove the cable while data is being written green light flashing Input...

Page 84: ...data E g 2 shows an example when a double word data such as target position of a process data in word data is accessed E g 2 When 700 00 mm s is written to the target position Byte6 Byte9 of the process data output Position is based on the unit by 0 01mm The value to express 700 00 mm is 70000 in decimal number and 0x00011170 in hexadecimal When the upper communication byte order is big Endian the...

Page 85: ... is explained E g 5 When 700 00 mm s negative value is written to the target position Byte6 Byte9 of the process data output Position is based on the unit by 0 01 mm Negative values are expressed using two s complement notation The value to express 700 00 mm is 70000 in decimal number and 0 x FFFEEE90 in hexadecimal number The byte order of the written data needs to be changed depending on the End...

Page 86: ... fieldbus network to exchange data between a PLC master and the actuators sensors I IODD IODD I O Device Description Device Definition file to provide properties and parameters to establish the functions and communications of an IO Link device IODD includes the main IODD file and a set of image files such as vendor logo device picture and device icon ISDU parameter IO Link communication parameter ...

Page 87: ... 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2018 2020 SMC Corporation All Rights Reserved ...

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