Ski-Doo 2005 MACH Z, Shop Manual, Page: 61 / 343

Section 02 ENGINE
Subsection 05 (MAGNETO SYSTEM)
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A35C1SA
Tighten puller bolt and at the same time, tap on
bolt head using a hammer to release magneto fly-
wheel from its taper.
Installation
Clean crankshaft taper. Install magneto flywheel
no. 1 on crankshaft. Torque nut no. 3 .
Coat all electric connections except Deutsch hous-
ings (waterproof housing) with silicone dielectric
grease (P/N 293 550 004) to prevent corrosion or
moisture penetration.
CAUTION: Do not use silicone "sealant", this
product will corrode contacts. Do not apply sil-
icone dielectric grease on any Deutsch water-
proof housing otherwise housing seal will be
damaged.
Ignition Timing
Check as described in IGNITION TIMING.
STATOR
Inspection
Always check stator no. 4 before changing it. Re-
fer to CHARGING SYSTEM.
Cleaning
Clean all metal components in a non-ferrous metal
cleaner.
CAUTION: Clean stator using only a clean cloth.
Removal
Remove:
– magneto flywheel no. 1
– screws no. 5 retaining stator to magneto hous-
ing
– grommet from crankcase where wires exit
magneto housing.
Pull the wires through the crankcase hole.
Remove the stator no. 4 .
Installation
Insert the stator wire into crankcase hole.
Ensure foam is located where stator wires will run
to crankcase hole.
A35C1TA
Install stator no. 4 and torque screws no. 5 in a
criss-cross sequence.
Install the grommet on crankcase.
Reinstall all other removed parts.
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