Ski-Doo 2005 MACH Z, Shop Manual

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Section 01 MAINTENANCE
Subsection 02 (STORAGE)
Drive Chain Tension
Summit Models
Check drive chain tension and adjust if necessary,
refer to DRIVE SYSTEM section.
Mach Z
There is no adjustments possible on this model,
refer to DRIVE SYSTEM section for details.
Chaincase Oil
Replace chaincase oil, refer to DRIVE SYSTEM
section.
Drive Axle End Bearing
Lubricate end housing bearing with suspension
synthetic grease (P/N 293 550 033). Continue lu-
bricating until grease flows out of the pilot hole on
speedometer sensor.
Countershaft
Driven pulley and brake disc must be floating on
the countershaft for efficient operation. Lubricate
with anti-seize lubricant (P/N 293 800 070).
CAUTION: Do not lubricate excessively as
lubricant could contact and soil brake pads
and/or drive belt.
Track
Visually inspect track for:
– cuts and abnormal wear
– broken rods
– broken or missing track cleats.
If track is damaged or rods are broken, replace
track, refer to DRIVE SYSTEM section.
For damaged or missing cleats, replace by new
ones, using cleat remover (P/N 529 028 700). Use
narrow-cleat installer (P/N 529 028 800).
STEERING/FRONT SUSPENSION
Steering and Front Suspension
Mechanism Lubrication
Lubricate the steering mechanism if needed. In-
spect all components for tightness.
Wear and Condition of Skis and
Runners
Inspect skis and runners for wear, deterioration or
damage, replace if necessary.
SUSPENSION
Rear Suspension Lubrication
Inspect rear suspension components for wear, de-
terioration or damage, replace defective parts if
necessary.
Lubricate front and rear arms at grease fittings
using suspension synthetic grease (P/N 293 550
033).
Suspension Stopper Strap
Inspect strap for wear or cracks, bolt and nut for
tightness. If loose, inspect hole for deformation.
Replace if necessary.
ELECTRICAL
Battery (if so equipped)
Remove battery, clean its tray and close area with
water and baking soda.
Visually inspect battery casing for cracks, leaks or
other possible damage. Discoloration, warping or
raised top, indicates that battery has overheated
or been overcharged. If casting is damaged, re-
place battery.
Charge battery as explained in ELECTRICAL sec-
tion.
Wiring Harnesses, Cables and Lines
Inspect for wear, deterioration or damage, replace
defective parts if necessary.
VEHICLE
Engine Compartment
Keep clean of grass, twigs, cloth, etc. These are
combustible under certain conditions.
Vehicle Cleaning
To facilitate the inspection and ensure adequate
lubrication of components, it is recommended to
clean the entire vehicle.
Remove any dirt or rust.
To clean the entire vehicle, use only flannel cloths
or equivalent.
CAUTION: It is necessary to use flannel cloths
or equivalent on windshield and hood to avoid
further damaging surfaces to clean.
mmr2005-111
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