Ski-Doo 2005 MACH Z, Shop Manual

Page: 223 / 343

Section 06 DRIVE SYSTEM
Subsection 03 (DRIVEN PULLEY)
2
1
A15D0OA
3
1. Measure thickness of slope base here
2. Sliding pulley side
3. Slope base
Bushings
Measure the inner diameter of small and large
bushings
no. 8 and no. 9 .
BUSHING SERVICE LIMIT
Small bushing
38.30 mm (1.508 in)
Large bushing 108.2 mm (4.260 in)
Replace the bushing if the measurement is out of
specification. Refer to BUSHING REPLACEMENT
at the end of this section.
ASSEMBLY
Cam Slider Shoe
When replacing slider shoes no. 10 , always install
a new set (3 shoes) to maintain equal pressure on
the cam.
Install slider shoes as per following photo. Red
slider shoes are being used for reverse and black
ones for forward.
A30D0WA
1
1
2
2
2
1
1. BLACK slider shoe
2. RED slider shoe
Screws
Screws no. 11 are machined at their end. With
the adjustment ring steel to position 0 (zero),
screw ends are flush with inner side of fixed
pulley half
no. 12 when tighten.
CAUTION: If any of these screws is not flush
with inner side of sliding pulley no. 13 , bush-
ings will worn unequally.
Assemble driven pulley components by reversing
the disassembly procedure.
Cam
Coat cam no. 7 interior with Loctite antiseize lu-
bricant (P/N 293 800 070).
INSTALLATION
Apply Loctite antiseize lubricant (P/N 293 800 070)
on countershaft splines.
Reinstall the driven pulley on the countershaft by
reversing the removal procedure.
ADJUSTMENT
Cam
Make sure to install proper cam no. 7 . Refer to
TECHNICAL DATA.
Cam angle is identified on cam.
210
mmr2005-133