Ski-Doo 2005 MACH Z, Shop Manual, Page: 219 / 343

Section 06 DRIVE SYSTEM
Subsection 03 (DRIVEN PULLEY)
A35D17A
Place the large bushing extractor (P/N 529 035
575) below bushing and screw the threaded rod
of the clutch spring compressor (P/N 529 036 012)
in the large bushing extractor hole until the end of
threaded rod reaches against the support plate.
A35D18A
1 2
3
TYPICAL
1. Support plate
2. Large bushing extractor
3. Threaded rod of spring compressor
Mount the clutch spring compressor head in a
vise.
Using a heat gun, heat bushing to break the adhe-
sive product.
Turn pulley half by hand to extract old bushing.
Before bushing installation, clean residues of
adhesive product by using pulley flange cleaner
(P/N 413 711 809).
On threaded rod install both sleeves and one
spacer included with the clutch spring compres-
sor (P/N 529 036 012).
A35D19A
Coat bushing outside diameter with Loctite 380
(Black MAX) (P/N 413 408 300). Place new bush-
ing on sliding half and slightly tap to engage
squarely the bushing in the sliding.
Install the sliding pulley on threaded rod and screw
in the large bushing extractor (P/N 529 035 575).
A35D1AA
Turn pulley half by hand to insert the new bushing.
NOTE: Change the position of extractor often to
push the bushing straight.
Install circlip.
Small Bushing
Remove circlip.
Using a press, extract the small bushing. Push
the bushing out of its location by using a pipe with
proper diameter.
Clean residues of adhesive product by using pulley
flange cleaner (P/N 413 711 809).
Coat bushing outside diameter with Loctite 380
(Black MAX) (P/N 413 408 300).
Using press, bushing extractor/installer (P/N 529
031 300) and the crankshaft protector (P/N 420
876 552), insert small bushing in its location.
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