Ski-Doo 2005 MACH Z, Shop Manual, Page: 57 / 343

Section 02 ENGINE
Subsection 04 (ENGINE REMOVAL AND INSTALLATION)
A35C2DA
1
2
INSERT REAR TAB
1. Rear tab
2. Rubber mount
Make sure RH side engine supports are properly
positioned on rubber mounts.
Heat Exchanger Outlet Hose
Make sure that heat exchanger outlet hose is rout-
ed as per photo.
A35C2EA
1
2
RH SIDE — HEAT EXCHANGER OUTLET HOSE ROUTING
1. Radiator outlet hose
2. Oil tank
Magneto Harness
Make sure to position magneto harness in place
before lowering engine.
A35C2FA
RH SIDE — MAGNETO HARNESS ROUTING
Oil Pump Adjustment
After engine installation, verify oil pump adjust-
ment, adjust if necessary. Refer to OIL INJEC-
TION SYSTEM sub-section.
Fuel Injectors
Lubricate fuel injectors O-ring with Molykote 111
(P/N 413 707 000) before fuel rail installation.
Respect the following tightening torque specifica-
tions:
DESCRIPTION TIGHTENING TORQUE
Rear rubber mount 29 N•m (21 lbf•ft)
Front rubber mount bolts 19.5 N•m (173 lbf• in )
Engine support nuts 37 N•m (27 lbf•ft)
E-RAVE actuator bolts 5 N•m (44 lbf• in )
Throttle body hose clamps 2 N•m (18 lbf• in )
Fuel rail 9 N•m (80 lbf• in )
Spark plugs 27.5 N•m (20 lbf•ft)
Oil pump cable adjustment nut 4.5 N•m (40 lbf• in )
Make sure to apply the following product on the
appropriate parts:
DESCRIPTION PRODUCT
Fuel injectors O-ring Molykote 111 (P/N 413 707 000)
Spark plug caps Dielectric grease (P/N 293 550 004)
Reinstall all removed parts by using the appropri-
ate component/system reinstallation procedures
described in this shop.
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