SKF CPMT1 M Series Manual Download Page 18 | Manualshive

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Structure and function

4 Structure and function

4.1 Overview

a1

Outer tube base plate

a2

Motor cable

a3

Outer tube

a4

Middle tube

a5

Inner tube

a6

Rim covers

a7

Glide pads

a8

Inner tube base plate

a9

Mechanical safety end stop

a8

a5

a7

a6

a9

a2

a4

a3

a1

Fig. 3

18

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Summary of Contents for CPMT1 M Series

Page 1: ...scopic pillar Failure to follow safety pre cautions and instructions could cause telescopic pillar failure and result in serious injury death or property damage Keep this manual nearby for future refe...

Page 2: ...packaging and storage 26 5 1 Safety information for transportation 26 5 2 Transport inspection 26 5 3 Return to the manufacturer 27 5 4 Packaging 27 5 5 Storage 28 6 Installation and first operation 2...

Page 3: ...e consideration given to applicable standards and regulations the present status of technology and our years of knowledge and experience 1 2 Explanation of symbols and signal words Safety precautions...

Page 4: ...elivered may be different from what is described in this manual In this case ask SKF for any additional instructions or safety precautions relevant to this product We reserve the right to make technic...

Page 5: ...tained in the manufacturer s terms and conditions of sale contained in the SKF sales contract that governs this sale 1 7 Customer service SKF Customer Service is always available to provide technical...

Page 6: ...Product service life of the telescopic pillar CPMT depends on the stroke and load of the application According to the L10 lifetime of the device 56 000 cycles can be achieved in an average medical pro...

Page 7: ...nts of the Occupational Health and Safety Act In addition to the safety instructions in this manual the owner or processor must do the following concerning safety and accident prevention guidelines an...

Page 8: ...icable standards and regulations are able to independently perform assigned work activities and to detect and avoid possible dangers Professional electrician Based on his her professional training kno...

Page 9: ...ce must be installed so that it is part of an emergency shut off system and can be stopped if necessary The emergency shut off system must be connected in such a way that any disruption of the power s...

Page 10: ...provided to prevent unintended triggering of the operating device The following safety mechanisms have been installed The telescopic pillar CPMT is fitted with a thermoswitch in the motor which switc...

Page 11: ...on without prior authorization This presents a potentially life threatening situation for people in the hazard zone Read the information contained in this manual concerning safeguarding against any u...

Page 12: ...vironment Emissions test Compliance Electromagnetic environment guidance RF emissions CISPR 11 Group 1 The telescopic pillar CPMT uses only RF energy for internal function Therefore RF emissions are v...

Page 13: ...of a typical commercial or hospital environment Voltage dips short interruptions and voltage variations on power supply input lines IEC 61000 4 11 5 U1 95 dip in U1 for 0 5 cycle 40 U1 60 dip in U1 fo...

Page 14: ...as determined by an electromagnetic site survey1 should be less than the compliance level in each frequency range2 Interference may occur in the vicinity of equipment marked with the following symbol...

Page 15: ...c interference by maintaining a minimum distance between portable and mobile RF communications equipment transmitters and the telescopic pillar CPMT as recommended below according to the maximum outpu...

Page 16: ...ee 2 Storage transport Temperature 20 to 60 C Atmospheric humidity from 0 to 90 non condensing Air pressure from 700 to 1 050 hPa 3 2 Product label The type label fig 1 and fig 2 is located on the out...

Page 17: ...ng manual 11 Disposal information 12 Date of manufacture month year 13 Manufacturer s address 14 Maximum stroke 15 Pull force 16 Push force 17 Voltage Fig 2 SKF Actuation System CPMT1 1S0400F1 000 N0...

Page 18: ...rview a1 Outer tube base plate a2 Motor cable a3 Outer tube a4 Middle tube a5 Inner tube a6 Rim covers a7 Glide pads a8 Inner tube base plate a9 Mechanical safety end stop a8 a5 a7 a6 a9 a2 a4 a3 a1 F...

Page 19: ...ar CPMT is based on a push or pull force for the movement of centric and eccentric loads The CPMT requires an external controller for it to be operational A DC gear motor attached to the middle tube d...

Page 20: ...ttom of the application Rim covers a6 The purpose of the rim covers for the outer and middle tube is to protect the tube guiding system from dust and to prevent the ingress of foreign matter The rim c...

Page 21: ...t switches in the event of a malfunction a mechanical safety end stop a9 halts the movement Thermo switch The thermo switch in the motor controls thermal and electrical overload and switches off the p...

Page 22: ...voltage of 36 V DC must not be exceeded After the system has been installed ensure electro magnetic compatibility The oper ating time and duty cycle of the CPMT pillar may not be exceeded Technical d...

Page 23: ...ection The telescopic pillar is connected to the control unit via the DIN 8 plug or the flying leads cable Connected load is 24 V 30 V DC and up to 12 A according to the technical data Appendix page 5...

Page 24: ...voltage defines the use for 24 30 V DC Load The CPMT is available in two standard load options 5000 N or 6000 N push force Pull load is 4000 N for both options Retracted length Two standard retracted...

Page 25: ...ning screws M10 Further details on accessories can be found in the appendix Approved accessories page 57 IMPORTANT SKF will not accept liability for any damage caused if the telescopic pillar CPMT is...

Page 26: ...en with DIN 8 connector or flying leads Additional accessories only if selected at time of purchase Damage due to improper transport Significant damage to the device may occur as a result of improper...

Page 27: ...packaging is intended to protect the individual components from damage caused during transport or by corrosion and other potential hazards until the components are ready for installation Only remove p...

Page 28: ...V radiation Avoid mechanical vibrations Ambient storage conditions according to section Storage For storage longer than three months check the general condition of all parts of the packaging on a regu...

Page 29: ...without authorization This poses a life threatening hazard for persons in the danger zone Therefore Prior to starting work switch off the system and be sure it is locked out WARNING Installation adjac...

Page 30: ...operating features and safety features Reading of leakage currents Reading of insulation resistance Risk of injury and device damage due to incorrect installation of the optional devices Therefore Opt...

Page 31: ...f the power cable Any subsequent fastening bores in the aluminium tubes may be made only by SKF Care must be taken not to damage or scratch the sides of the tubes as this can damage the guiding system...

Page 32: ...r CPMT to a control unit ensure that the telescopic pillar CPMT is attached to the metal plates of the application on both sides all attachment points are securely screwed to the application the eleme...

Page 33: ...nsure that no objects or parts of the body such as hands or fingers can be caught between the mount ing plate 2 of the inner tube and the ends of the outer tubes 1 fig 1 page 34 If necessary install a...

Page 34: ...rd party control unit may lead to material dam age If a third party control unit is used the manufacturer does not assume any liability for damage that may be caused Therefore It is recommended that a...

Page 35: ...rsynth VR 69 252 part no 0118037 to sealing ring arrow Note A low voltage plug connects the device to an external control unit Follow the SKF control unit s operating manual instructions during the co...

Page 36: ...Connection to power supply 1 Connect telescopic pillar to control unit Chapter 6 4 Connec tion to the Control Unit page 34 2 Connect control unit to mains power supply Separate operat ing manual for c...

Page 37: ...ual noises or changes in operation Never tamper with the elements connected to the device while the device is in operation WARNING Device damage due to static and dynamic overload of the device Static...

Page 38: ...not be driven into a fixed object All cables secured against pinching and trapping and properly connected If connected with a flying leads cable the leads are connected in accordance with the wiring d...

Page 39: ...position can also be defined by a pre programmed position in the control unit triggered by the encoder signal from the CPMT pillar 7 5 2 Operating considerations It is recommended not to exceed the du...

Page 40: ...alfunction 8 Check the device and application that uses the device prior to restarting operation Ensure that all safety equipment is installed and fully functional 7 6 1 Shut down 1 Pull the power lin...

Page 41: ...ctric shock hazard Incorrect maintenance can result in serious injury death or damage Only professional electricians should work on electrical systems WARNING Danger if restart is uncontrolled When co...

Page 42: ...ge 42 Operator Check pillar for visible damage Chapter 8 2 4 Visual check of external condition page 44 Qualified personnel Check pillar for unusal noise or change in performance Qualified personnel M...

Page 43: ...ions and readings Scope and results of the inspections Measuring method measuring device measurement readings Overall assessment verification of all functions compared to specifications Date of inspec...

Page 44: ...d by qualified personnel 1 Separate the device from the energy supply 2 Check the following structural components for visual external damage 2 1 Connecting cables for cracks cuts and pinched sections...

Page 45: ...sure that all used tools materials and other equipment have been removed from the work area 3 Clean work area and remove potential spills such as liquids pro cessing materials or similar substances 4...

Page 46: ...nc tions may be performed by the operator Some work may only be carried out by qualified personnel which is indicated in the description of the specific malfunction Work on the electrical system may o...

Page 47: ...function Risk of injury and device damage due to incorrect repair Incorrect repair of a malfunction may lead to personal injury or device damage Therefore Never loosen the screws on the device or try...

Page 48: ...ry again Qualified personnel Device cannot be set in motion by any of the suggested repair measures Contact SKF service Qualified personnel Lifespan of the drive is exceeded Replace the drive if the d...

Page 49: ...troke area of the device Remove all obstacles in the stroke area Operator Motor gearbox or nut defective The pillar must not continue to be operated Contact SKF service Qualified personnel Play in the...

Page 50: ...and corners on the individual components or on required tools can cause all serious injury Therefore Ensure there is ample space for dismantling prior to starting work Use caution when working with o...

Page 51: ...10 2 Disposal Provided that no take back or disposal agreement has been put in place disassembled components should be recycled Dispose of metals and plastic components at an appropriate recy cling c...

Page 52: ...ending moment max Nm 1 000 3 000 1 000 3 000 Retracted length mm stroke 2 120 mm stroke 2 240 mm stroke 2 120 mm stroke 2 240 mm Stroke S mm 400 to 600 300 to 600 400 to 600 300 to 600 Speed mm s 14 t...

Page 53: ...1 5K Connection diagram 24 30 V DC DIN8 connector pins Limit switches Blue Red Pink Green Grey Yellow Actuator 2 Hall sensor signal Hall A Hall B 5V GND DIN 8 and flying leads pin assignments Fig 11...

Page 54: ...PMT1 1 CPMT1 2 Load N Speed mm s Speed load diagram CPMT1 1 35 30 25 20 15 10 5 0 0 1 000 2 000 3 000 4 000 5 000 6 000 SCU VCU 24 V 30 V 35 30 25 20 15 10 5 0 0 1 000 2 000 3 000 4 000 5 000 6 000 24...

Page 55: ...0 2 000 1 000 0 0 100 200 300 400 500 600 CPMT1 2S CPMT1 1S overload ideal underload CPMT1 1M 2M Load N Load distance from the center of the pillar mm 7 000 6 000 5 000 4 000 3 000 2 000 1 000 0 0 100...

Page 56: ...t r acted length 163 146 129 146 146 190 170 220 200 101 101 190 170 200 220 Stroke 2 2 15 15 22 20 11 10 5 15 22 10 5 11 4x M10 30 40 Nm 4 M10 30 40 Nm Max Length 2 300 mm Fig 12 56 www lmotion ru l...

Page 57: ...switch STJ 1 3 channels STJ0X XXXXXX XX00 Hand switch EHA3 1 5 channels EHA3X 23MXXN 000 Top mounting plate SPL 290268 Bottom mounting plate SPL 290265 Screw 4 plate for mounting plate ZBE 510707 11...

Page 58: ...rs innovative solutions to equipment manufacturers and production facilities in every major industry worldwide Having expertise in multiple competence areas supports SKF Life Cycle Management a proven...

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