Siemens SIMOTICS FD 1LL1 Operating Instructions & Installation Instructions Download Page 8

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Start-up.....................................................................................................................................................105
7.1

Checks to be carried out prior to commissioning ................................................................105

7.2

Converter operation.............................................................................................................106

7.3

Measuring the insulation resistance before commissioning.................................................107

7.4

Greasing the roller bearings prior to commissioning............................................................108

7.5

Setting the automatic regreasing system.............................................................................109

7.6

Setpoint values for monitoring the bearing temperature......................................................109

7.7

Set values for monitoring the winding temperature..............................................................110

7.8

Test run................................................................................................................................110

7.9

Switching off.........................................................................................................................112

7.10

Setting the motor parameters at the converter.....................................................................112

7.10.1

Selecting the motor type and motor data in the STARTER program...................................113

7.10.2

Commissioning at the SINAMICS S/G converter using the AOP30.....................................116

7.10.3

Commissioning at the SINAMICS G120P inverter using the IOP........................................119

Operation..................................................................................................................................................121
8.1

Safety guidelines in operation..............................................................................................121

8.2

Operation in hazardous areas of Zone 2..............................................................................122

8.3

Switching on the machine....................................................................................................123

8.4

Switching off the anti-condensation heating.........................................................................124

8.5

Regreasing roller bearings...................................................................................................124

8.6

Stoppages............................................................................................................................124

8.6.1

Avoidance of frost and corrosion damage in the cooling system.........................................125

8.6.2

Avoidance of condensation or formation of condensation within the machine.....................125

8.6.3

Avoidance of damage to roller bearings during stoppages..................................................126

8.6.4

Measurement of the insulation resistance after an extended stoppage...............................126

8.7

Decommissioning the machine............................................................................................127

8.8

Switching off the water-cooling system................................................................................127

8.9

Draining the coolant.............................................................................................................127

8.10

Re-commissioning the machine...........................................................................................128

8.11

Switching on again after an emergency switching-off..........................................................128

8.12

faults.....................................................................................................................................128

8.12.1

Inspections in the event of faults..........................................................................................128

8.12.2

Electrical faults.....................................................................................................................129

8.12.3

Mechanical faults.................................................................................................................129

8.12.4

Water cooling faults..............................................................................................................131

8.12.5

Roller bearing faults.............................................................................................................132

Maintenance.............................................................................................................................................133
9.1

Inspection and maintenance................................................................................................134

9.1.1

Safety instructions for inspection and maintenance.............................................................134

Table of contents

SIMOTICS FD 1MH1

Operating Instructions 08/2017

Summary of Contents for SIMOTICS FD 1LL1

Page 1: ...www siemens com drives Low voltage motor SIMOTICS FD Type 1MH1 Operating Instructions Installation Instructions Edition 08 2017 For employment in zone 2 IEC EN 60079 10 1 II 3G Ex ec IIC T3 Gc ...

Page 2: ...18 08 2017 17 24 V10 00 ...

Page 3: ... zone 2 IEC EN 60079 10 1 II 3G Ex ec IIC T3 Gc Edition 08 2017 Introduction 1 Safety information 2 Description 3 Preparations for use 4 Assembly 5 Electrical connection 6 Start up 7 Operation 8 Maintenance 9 Spare parts 10 Disposal 11 Service and Support A Technical data and drawings B Quality documents C ...

Page 4: ... those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used th...

Page 5: ...21 3 Description 23 3 1 Comparison of IEC and GOST standards 24 4 Preparations for use 33 4 1 Safety related aspects to consider when configuring the plant 33 4 2 Observing the operating mode 33 4 3 Ensuring cooling 33 4 4 Configuration of the cooling circuit and coolant supply 33 4 4 1 Material selection for the cooling circuit 33 4 4 2 Pressures and differential pressures in the cooling circuit ...

Page 6: ...ut voltage 53 4 19 4 Reducing bearing currents 53 4 19 5 Insulated bearings when operating the converter 55 4 19 6 Converter operation on a grounded network 57 5 Assembly 59 5 1 Preparations for installation 60 5 1 1 Requirements for installation 60 5 1 2 Insulation resistance and polarization index 60 5 1 3 Testing the insulation resistance and polarization index 61 5 1 4 Prepare the mating faces...

Page 7: ...minal box 90 6 4 5 Connection without terminal box 91 6 4 6 Connecting the machine for a specific direction of rotation 91 6 5 Inserting and routing the cables 92 6 5 1 Bringing cables into the terminal box 1XB with sealing insert with break off ring 92 6 5 2 Bringing cables into the terminal box 1XB with cable gland 93 6 5 3 Certified cable entries thread adapters and sealing plugs 94 6 5 4 Layin...

Page 8: ...witching on the machine 123 8 4 Switching off the anti condensation heating 124 8 5 Regreasing roller bearings 124 8 6 Stoppages 124 8 6 1 Avoidance of frost and corrosion damage in the cooling system 125 8 6 2 Avoidance of condensation or formation of condensation within the machine 125 8 6 3 Avoidance of damage to roller bearings during stoppages 126 8 6 4 Measurement of the insulation resistanc...

Page 9: ...g roller bearing 147 9 2 3 2 Remove V ring 148 9 2 3 3 Removing the labyrinth sealing ring 148 9 2 3 4 Installing roller bearings 149 9 2 3 5 Install the V ring 150 9 2 3 6 Installing the V ring Increased degree of protection option 151 9 2 3 7 Installing the labyrinth sealing ring 152 9 2 4 Seal the motor 153 10 Spare parts 155 10 1 Ordering data 155 10 2 Ordering spare parts via the Internet 155...

Page 10: ...machine with flexible coupling 74 Table 6 1 Terminal designations using the 1U1 1 as an example 89 Table 6 2 Determining the cross section of the grounding conductor 89 Table 6 3 Connection technology with cable lug connection without cable lug 92 Table 6 4 Cable entry plate versions 93 Table 6 5 Minimum air clearance dependent on rms value of the alternating voltage Urms 100 Table 7 1 Set values ...

Page 11: ...ing torques for screw bolt connections with a tolerance of 10 179 Figures Figure 3 1 Schematic of the rating plate 27 Figure 4 1 Axial fastening of the rotor 47 Figure 4 2 Schematic representation of a single drive 55 Figure 4 3 Schematic representation of a tandem drive 56 Figure 5 1 Balancing type on the drive end side 66 Figure 5 2 Condensation water drain for vertical mounting 70 Figure 5 3 Co...

Page 12: ...59 Figure 10 3 Bearing cartridge at the drive end and non drive end 160 Figure 10 4 Terminal box 1XB1621 with standard cable entry 161 Figure 10 5 Two part cable entry 161 Figure 10 6 Terminal box 1XB1631 163 Figure 10 7 Main terminal box 1XB7730 165 Figure 10 8 Main terminal box 1XB7731 166 Figure 10 9 Main terminal box 1XB7740 167 Figure 10 10 Main terminal box 1XB7750 with standard cable entry ...

Page 13: ...perform the steps in the order given Lists are formatted as bulleted lists Lists on the second level are hyphenated Note A Note is an important item of information about the product handling of the product or the relevant section of the document Notes provide you with help or further suggestions ideas 1 2 Compiling personal documents On the Internet pages in Industry Online Support you have the po...

Page 14: ...entation The Documentation compiled in a specific language can also be automatically exported in one of the other available languages The full functionality is only available for registered users Introduction 1 2 Compiling personal documents SIMOTICS FD 1MH1 14 Operating Instructions 08 2017 ...

Page 15: ...for planning installation commissioning and servicing work You will find safety instructions in the individual sections of this document Follow the safety instructions for your own safety to protect other people and to avoid damage to property Observe the following safety instructions for all activities on and with the machine This machine has been designed and built in accordance with Directive 2...

Page 16: ...ill the following requirements Through appropriate training and experience they are able to recognize and avoid risks and potential dangers in their particular field of activity They have been instructed to carry out work on the machine by the appropriate person responsible 2 4 Safe handling Workplace safety depends on the attentiveness care and common sense of the personnel who install operate an...

Page 17: ...operating instructions Operate the machine properly Regularly and correctly maintain the machine Secure free shaft extensions and other rotating part such as couplings and pulley belts so that they cannot be touched WARNING Hot surfaces Electric machines have hot surfaces Touching hot surfaces can result in severe burns Allow the machine to cool before starting work on the machine Only remove the ...

Page 18: ...ccordance with the applicable rules and regulations Note The basic requirements relating to electrical systems and their operation in hazardous areas are described for instance in EU Directive 1999 92 EC as well as in IEC EN 60079 14 Ignition hazards The operating company together with the responsible authorities must fully evaluate the operational risks the local operating conditions and the moni...

Page 19: ...diately before any electronic modules are touched Electronic modules should not be brought into contact with electrically insulating materials such as Plastic film Plastic parts Insulating table supports Clothing made of synthetic fibers Always place electrostatic sensitive devices on conductive bases Always pack store and transport electronic modules or components in conductive packaging such as ...

Page 20: ...lly conveyed dusts and bulk goods Flowing or hydraulically conveyed liquids and drops Belts brushes and foils etc moved by machines WARNING Risk of explosion as a result of processes with high levels of electrostatic charging Processes with high levels of electrostatic charging can result in propagating brush discharge brushing discharge and explosion This can result in death serious injury or mat...

Page 21: ...th serious injury or material damage Comply with the EMC information provided by the manufacturer of the converter This is how you prevent the limit values stipulated by IEC EN 61000 6 3 for the drive system consisting of the machine and converter from being exceeded You must put appropriate EMC measures in place 2 11 Electromagnetic fields when operating electrical power engineering installations...

Page 22: ...Safety information 2 11 Electromagnetic fields when operating electrical power engineering installations SIMOTICS FD 1MH1 22 Operating Instructions 08 2017 ...

Page 23: ...erated in hazardous areas of Zone 2 according to IEC EN 60079 10 1 WARNING Explosion hazard This machine is not designed for use in areas at risk of dust explosion or in areas where an explosion hazard exists due to hybrid mixtures An explosion can occur if the machine is operated in these areas This can result in death serious injury or material damage Never operate this machine in the presence o...

Page 24: ...0079 15 or 7 Optional depending on order 3 1 Comparison of IEC and GOST standards Comparison of IEC and GOST standards The IEC EN standards correspond to the following GOST standards IEC EN GOST IEC EN 60034 1 GOST R IEC 60034 1 IEC EN 60034 5 GOST R IEC 60034 5 IEC EN 60034 6 GOST R IEC 60034 6 IEC EN 60034 7 GOST R IEC 60034 7 IEC EN 60034 8 GOST R IEC 60034 8 IEC EN 60034 9 GOST R IEC 60034 9 I...

Page 25: ...p II not for mining but other hazardous zones Device category 3 for infrequent short term danger Atmosphere G for gas Explosion protection International nA or ec type of protection Explosion group IIC for acetylene Temperature Class T3 for maximum surface temperature 200 C Device protection level Gc for an extended level of protection in hazardous zones with explosive gas mixtures Identification n...

Page 26: ...or maximum surface temperature 200 C Device protection level Gc for an extended level of protection in hazardous zones with explosive gas mixtures Identification number or name of nominated testing agency Zone 2 X special conditions Rating plate The rating plate shows the identification data and the most important technical data The data on the rating plate and the contractual agreements define th...

Page 27: ...r current at service factor power 7 Type of construction 21 Motor design converter or mains motor 8 Permissible ambient temperature range 22 Line voltage frequency 9 Thermal class of the insulation system 23 Optional additional data e g service fac tor design and code letter amount of cool ing water and intake temperature etc 10 Thermal class of the utilization 24 Country of manufacture and locati...

Page 28: ...ve Eurasian conformity The SIMOTICS motor series complies with the requirements of the Russia Belarus Kazakhstan customs union EAC China Compulsory Certification The SIMOTICS motor series does not fall in the area of validity of the China Compulsory Certification CCC Underwriters Laboratories The SIMOTICS motor series generally complies with UL and cUL requirements as component of motor applicatio...

Page 29: ...ly from the line supply The machine will be destroyed if it is directly connected to the line supply Only operate the machine using a converter NOTICE Machine damage for operation on the converter If you connect the machine to a converter the machine can be damaged Operate the machine only on the electrical supply system Cooling The cooling system is designed as a closed internal cooling circuit T...

Page 30: ...springs Automatic regreasing system option The roller bearings are optionally equipped with an automatic regreasing system The roller bearings are supplied with new grease portions by the regreasing system in parameterized time intervals Rolling contact bearing design for Increased degree of protection option Improved sealing of the bearing units to prevent dust and water from getting in can be ac...

Page 31: ...the other motor side is possible only with the support of the Service Center If you wish to retrofit using a different terminal box at a later date please contact the Service Center Page 177 See also Rotating the terminal box Page 85 Terminal box Page 80 Note You can find more information in Chapter 2 of catalog D81 8 Supplementary devices Depending on the order various supplementary devices can b...

Page 32: ...Description 3 1 Comparison of IEC and GOST standards SIMOTICS FD 1MH1 32 Operating Instructions 08 2017 ...

Page 33: ...ing mode Observe the machine s operating mode Use a suitable control system to prevent overspeeds thus protecting the machine from damage 4 3 Ensuring cooling Ensure that the machine and or any mounted external fan unit is sufficiently cooled by the cooling air flow at the installation site The cooling air can flow in and out freely The full air flow provided by the fan is only achieved if air can...

Page 34: ...ure for a heat sink varies from shaft height to shaft height Higher pressure differences significantly increase the risk of cavitation and abrasion Machine type Flow rate 10 l min Pressure drop for fresh water bar 1LH 3A 1MH 3A 40 1 0 1LH 3B 1MH 3B 40 1 2 1LH 4A 1MH 4A 60 1 1 1LH 4B 1 1MH 4B 1 60 1 2 1LH 4B 3 1MH 4B 3 60 1 2 1LH 4B 5 1MH 4B 5 80 1 2 1LH 4B 7 1MH 4B 7 80 1 2 The pressure drop is de...

Page 35: ...t tings Can be used for drinking or municipal water with a chloride content 500 ppm Installation employing differ ent materials mixed instal lation Pipes valves and fit tings Do not use a mixed installation PVC Pipes valves and fit tings hoses Do not use any components manufactured out of PVC Hoses Reduce the use of hoses for connecting devices to a minimum Do not use any hoses as main connecting ...

Page 36: ...sed on filtered drinking municipal water of the quality specified below De ionized water Specific conductivity 30 μS cm Evaporation residue 20 mg l NOTICE High percentage of chloride in drinking water According to Directive 98 83 EC drinking water may contain up to 250 mg l of chloride This value is too high for the heat sinks which may be destroyed if inhibitors are not added Use inhibitors if th...

Page 37: ...ination Use biocides Use dirt filtering equipment e g sieves fine filters Oil residue Use inhibitors antifreeze with the appropriate concentration Flush the cooling circuit without converter and motor Mechanical contamination Flush the cooling circuit without converter and motor Use dirt fil tering equipment e g sieves fine filters Inadequate equipotential bond ing Connect an equipotential bonding...

Page 38: ...y in the operating instructions for the air water cooler NOTICE Overheating of the machine as a result of additives in the cooling water Additives for antifreeze or corrosion protection can have a negative impact on the heat transporting properties The machine can overheat Only operate the machine with the contractually agreed cooling water quality See also Service and Support Page 177 4 5 2 Coola...

Page 39: ...tifrogen N antifreeze concentration of 20 provides an adequate biocidal effect With Antifrogen L and Varidos FSK 30 is required in order to achieve the same effect Effectiveness regarding the growth of microorganisms Inhibitor without anti freeze effect If you use inhibitors without any antifreeze effect then it is not permissible that there is any magnesium carbonate in the cooling water used Onl...

Page 40: ...mines the biocide Antifreeze already has a biocidal effect for the minimum concentration specified above The manufacturer s recommendations must be followed in regard to the dosage and compatibility with any inhibitor that might be used Never mix biocides and anti freeze 4 5 4 Cooling capacity derating If you use antifreeze then observe the cooling capacity derating factor dependent on the antifre...

Page 41: ...ation heating If the anti condensation heating is operated while the machine is running this can increase the temperatures inside the machine Install an interlock circuit that switches off the anti condensation heating once the main machine is switched on Only switch on the anti condensation heating after the machine has been switched off See also Switching off the anti condensation heating Page 1...

Page 42: ... This can result in death serious injury or material damage Use an appropriately sized support base 4 11 Noise emissions WARNING Noise emissions During operation the machine s noise emission levels can exceed those permitted at the workplace which can cause hearing damage Take steps to reduce noise such as introducing covers and protective insulation or adopting hearing protection measures so that...

Page 43: ...ide the limits of range A Limit exceptions of this sort with regard to the values that arise how often and for how long they occur Where possible and within a reasonable time take corrective actions such as reducing the power Such actions can avoid thermal ageing leading to a reduction in the service life of the machine NOTICE Overheating of the winding Exceeding the permissible tolerances for vol...

Page 44: ...NG Torsional loadings of the shaft assembly If the configuration does not correctly recognize the mechanical torsional loadings of the shaft assembly this can lead to serious damage to the machine This can result in death serious injury or material damage When planning the system consider the configuration data Note You can find more information in Chapter 2 of catalog D81 8 4 18 Transport and sto...

Page 45: ...ing a fork lift truck or a crane with slings Use a crane or fork lift truck suitable for the load When lifting the machine use only approved and undamaged sling guides and spreaders of sufficient rated capacity Check the lifting equipment prior to its use The weight of the machine is shown on the rating plate When lifting the machine refer to the information on the lifting plate Comply with the sp...

Page 46: ...ne is fitted with a rotor shipping brace This protects the bearings against damage due to shock and vibration during transport or storage NOTICE Vibration and shock during transport Not using the rotor shipping brace can cause damage to the machine if it is jolted during transport Material damage can result If the machine is fitted with a rotor shipping brace this should always be used when transp...

Page 47: ...otor shipping brace types The thread in the shaft extension indicates the rotor weight This indirectly specifies the required preload force when axially fastening the rotor Thread in the shaft extension Preload M20 20 kN M24 30 kN M30 40 kN Axial preload force for other rotor shipping brace types Note Store the rotor locking device Be sure to store the rotor locking device It must be remounted for...

Page 48: ...suspended loads If the lifting gear or load handling attachments were to fail the machine could fall This can result in death serious injury or material damage Never remain under or in the immediate vicinity of the machine when it is raised 4 18 5 Storage You must correctly store the machine if you do not install and use it after it has been delivered NOTICE Bearing seizure damage if incorrectly s...

Page 49: ...s devices and crates on pallets wooden beams or foundations that protect them against rising damp and water Ensure that the air circulation under the equipment is not impeded Place wooden spacer blocks between the covers and the machine Covers or tarpaulins must not trail on the floor around the machine Storing outdoors When storing the machines outside the storage location must comply with the fo...

Page 50: ...rious injury or material damage The materials used are specially designed for the temperature range required by the customer Do not store the machine in conditions that lie outside the specified temperature limits The relevant temperature limits are specified on the rating plate Long term storage If you are storing a machine for more than six months you must check its condition every six months St...

Page 51: ...ling circuit against corrosion You protect the cooling circuit against corrosion when the machine has already been in operation and is then placed in storage or put out of operation 1 Completely drain the cooling ducts Blow out the cooling water ducts with compressed air 1 Close and seal the intake and discharge 4 18 7 Protection against corrosion If the machine is stored in dry conditions then ap...

Page 52: ... the extra rating plate or in the certificate the machine is only allowed to be operated with this converter Death serious injury or material damage can result if it is operated with an unauthorized converter Only operate the motor with the specified converter 4 19 2 Supply line configuration NOTICE Asymmetric voltage load during operation on a TN system in delta connection An asymmetric voltage l...

Page 53: ...oltage peaks according to IEC 60034 18 41 in accordance with stress category C dependent on the particular line voltage converter input voltage and the motor insulation system NOTICE Material damage caused by an excessively high supply voltage The insulation system will be damaged if the supply voltage is too high for the insulation system This can completely destroy the machine Comply with the pe...

Page 54: ...e specified equipotential bonding is not provided In this particular case use a separate RF equipotential bonding conductor Between the motor enclosure and protective ground rail of the converter Between motor enclosure and driven machine Use braided flat copper straps or high frequency cables with finely stranded conductors for the separate RF equipotential bonding cable Ensure that the contacts ...

Page 55: ...ne relating to bearing insulation and possible bridges Driving machine Insulated bearings Motor Insulated tachometer fitting Coupling Figure 4 2 Schematic representation of a single drive NOTICE Bearing damage The bearing insulation must not be bridged Bearing currents can damage bearings Also for subsequent installation work such as the installation of an automatic lubrication system or a non ins...

Page 56: ...if the coupling between the motors of the tandem drive is not insulated This can damage the DE bearings of both motors Use an insulated coupling to link the motors See also Service and Support Page 177 If you connect two motors in series in tandem operation locate a coupling between the motors this coupling should satisfy the Directive 2014 34 EU or the regulations that apply in the country where ...

Page 57: ...l conductor current can arise if there is a ground fault on the output side Neither the PE conductors of normally rated multi core connecting cables nor the PE connecting points of normal terminal boxes are suitable for this purpose Material damage can result Use an appropriately sized PE conductor Connect the PE conductor to the grounding terminal on the motor enclosure Preparations for use 4 19 ...

Page 58: ...Preparations for use 4 19 Converter operation SIMOTICS FD 1MH1 58 Operating Instructions 08 2017 ...

Page 59: ...s In the delivery state the machine corresponds to the requirements of the European directives Unauthorized changes or modifications to the machine lead to the loss of conformity with European directives and the loss of warranty WARNING Explosion hazard when making modifications to the machine Substantial modifications to the machine are not permitted or may only be performed by the manufacturer O...

Page 60: ...cables manufactured out of materials that are not heat resistant Temperature sensitive parts must not come in contact with or be attached to components mounted on the machine Only use heat resistant mounting parts The connecting cables and cable entries must be suitable for the particular application 5 1 2 Insulation resistance and polarization index Measuring the insulation resistance and polariz...

Page 61: ...ge the winding after measurement until the risk is eliminated e g using the following measures Connect the terminals with the ground potential until the recharge voltage drops to a non hazardous level Attach the connection cable Measure the insulation resistance 1 Before you begin measuring the insulation resistance please read the operating manual for the insulation resistance meter you are going...

Page 62: ...ling or halving the insulation resistance at a temperature change of 10 K is used as the basis The insulation resistance halves every time the temperature rises by 10 K The resistance doubles every time the temperature falls by 10 K For a winding temperature of approx 25 C the minimum insulation resistances are 20 MΩ U 1000 V or 300 MΩ U 1000 V The values apply for the complete winding to ground T...

Page 63: ...e insulation and cause voltage flashovers Contact the Service Center Page 177 If the measured value is close to the critical value you must subsequently check the insulation resistance at shorter intervals Limit values of the anti condensation heating insulation resistance The insulation resistance of the anti condensation heating with respect to the machine housing should not be lower than 1 MΩ w...

Page 64: ...ift the machine to where it will be installed and position it 5 2 1 Preconditions for correct alignment and secure attachment Detailed specialist knowledge of the following measures is required in order to correctly align and securely fit the equipment Preparing the foundation Selecting and mounting the coupling Measuring the concentricity and axial eccentricity tolerances Positioning the machine ...

Page 65: ...the load handling attachments and lifting gear before use 5 2 3 Removing the rotor shipping brace If a rotor shipping brace is attached to the machine remove it at the last possible moment for example when you are ready to push on the output or drive element 5 2 4 Removing the rotor shipping brace from machines in vertical type NOTICE Removing the rotor shipping brace in the horizontal position Di...

Page 66: ...e surface Using metal objects such as scrapers spatulas or plates to remove the anti corrosion protection could result in damage to the surfaces of the machine parts 2 Then lightly oil the bare surfaces again 5 2 6 Mounting the output elements Balance quality The rotor is dynamically balanced For shaft extensions with featherkeys the balancing type is specified using the following coding on the fa...

Page 67: ...r as this would damage the bearings Shaft extensions with feather key To maintain the balancing quality you have the following options If the transmission element is shorter than the feather key with balancing type H then you must machine off the section of feather key protruding from the shaft contour and transmission element in order to maintain the balance quality If the transmission element is...

Page 68: ...or the load When lifting the machine use only approved and undamaged sling guides and spreaders of sufficient rated capacity Check the lifting equipment prior to its use The weight of the machine is shown on the rating plate When lifting the machine refer to the information on the lifting plate Comply with the specified spreading angles Do not exceed the maximum lifting acceleration and lifting sp...

Page 69: ...d position In order to obtain easy and safe access to the underside of the machine place it in a secure and raised position DANGER Standing under suspended loads If the lifting gear or load handling attachments were to fail the machine could fall This can result in death serious injury or material damage Never remain under or in the immediate vicinity of the machine when it is raised 5 2 8 Putting...

Page 70: ...result in voltage flashovers which can destroy the winding Condensate can also cause rust to form within the machine Ensure that condensate can drain away Depending on the type of installation the water drainage holes are located at the bottom Allow the condensation water to discharge for vertical placement In the DE bearing shield water drain holes are located in the area of the mounting feet or ...

Page 71: ...e screw plugs NOTICE The degree of protection is reduced Nominally the degree of protection of the machine is reduced to IP44 when the screw plug is removed 5 2 10 Roughly aligning the machine Requirement The transmission element such as a coupling half has already been pulled on Roughly aligning the machine For horizontal positioning push the motor sideways across the foundation When doing so ens...

Page 72: ...or break the machine will move machine parts could be flung out of place This can result in death serious injury or material damage Carefully align the machine to the driven machine NOTICE Improper handling Mounting parts such as temperature sensors or speed sensors are attached to the machine and could be ripped off or destroyed as a result of improper handling This could lead to machine malfunct...

Page 73: ... over a large surface area under the machine feet The number of shims should be kept as low as possible i e stack as few as possible This also prevents the machine being subjected to any stress distortion Use the existing tapped holes for the forcing off bolts to raise the machine The balance state of the shaft full key or half key balancing and alignment errors primarily influence the service lif...

Page 74: ... Procedure The machine axis must be horizontal when it is lifted and the flange must be parallel to the mating flange so as to avoid seizing and stressing Otherwise damage to the centering will result 1 Grease the centering flange with assembly paste to make the process easier 2 Screw three studs into tapped holes spaced about 120 apart around the driven machine flange The studs act as positioning...

Page 75: ...machine is not fitted with a standard flange align the machine to suit the driven machine Procedure The machine axis must be vertical when it is lifted and the flange must be parallel to the mating flange so as to avoid seizing and stressing Otherwise damage to the centering will result 1 Grease the centering flange with assembly paste to make the process easier 2 Screw in two studs into tapped ho...

Page 76: ...e catalog NOTICE Damage to bearings or the shaft Large output masses and their centers of gravity outside the shaft extensions can lead to resonance in operation This can result in damage to the bearings and shaft Ensure that the permissible loads for the forces on the shaft extension are adhered to in accordance with the catalog data or configuration data Note You can find more information in Cha...

Page 77: ...e coolant supply radially to the appropriate side Different threads are available depending on the machine type Machine type Thread 1LH 3A 1MH 3A 1LH 3B 1MH 3B G1 2 1LH 4A 1MH 4A 1LH 4B 1MH 4B G3 4 2 Only use valves fittings and cooling water pipes made of rust proof stainless steel in the cooling system 3 Make sure that the cooling water complies with the required cooling water specification 4 Ma...

Page 78: ...e coolant connections 6 Screw the cooling water pipes into the female thread You can connect the inlet and outlet as required See also Coolant specification Page 36 Coolant specification M85 stainless steel version option Page 38 NOTICE Bleed air from the cooling ducts Adequate machine cooling cannot be guaranteed if the cooling ducts are not completely filled with water The machine can overheat V...

Page 79: ...sen If you use fixing elements made from the wrong material or apply the wrong tightening torque this could impair current transfer or cause connecting parts to become loose Fastening elements can work loosely so that the minimum air clearances are no longer maintained Sparking formation may occur in an explosive atmosphere it can lead to an explosion This could result in death serious injury or m...

Page 80: ...the main cable Elements with cable ties may be present for this purpose In case of high humidity or when installed outside water drops can move along the cable jacket and enter the motor through the cable entry and cable gland If you route the cable with an appropriate loop then water doesn t enter the terminal box but simply drips off Figure 6 1 Water drip loop 6 3 Terminal box Depending on the v...

Page 81: ...nd 2 x M25 x 1 5 The cable glands are not included in the standard scope of supply The version with sealing insert with break off ring is optional You can find additional information here Bringing cables into the terminal box 1XB with cable gland Page 93 Connecting cables without cable lugs Page 96 Connecting cables with cable lugs Page 95 See also Bringing cables into the terminal box 1XB with se...

Page 82: ... scope of supply The version with onion sealing ring is optional You can find additional information here Bringing cables into the terminal box 1XB with cable gland Page 93 Connecting cables without cable lugs Page 96 Connecting cables with cable lugs Page 95 See also Bringing cables into the terminal box 1XB with sealing insert with break off ring Page 92 Electrical connection 6 3 Terminal box SI...

Page 83: ...s 1 x M72 x 2 and 3 x M25 x 1 5 The cable glands are not included in the standard scope of supply You can find additional information here Bringing cables into the terminal box 1XB with cable gland Page 93 Connecting cables with cable lugs Page 95 Connecting cables without cable lugs Page 96 6 3 4 Terminal box 1XB7731 Figure 6 5 Terminal box 1XB7731 Electrical connection 6 3 Terminal box SIMOTICS ...

Page 84: ...without cable lugs Page 96 6 3 5 Terminal box 1XB7740 Figure 6 6 Terminal box 1XB7740 The connecting cables are introduced into the 1XB7740 terminal box through the cable glands with threaded holes 4 x M80 x 2 and 3 x M25 x 1 5 The cable glands are not included in the standard scope of supply You can find additional information here Bringing cables into the terminal box 1XB with cable gland Page 9...

Page 85: ...inal box through 90 in accordance with the connection direction The implementation on the other motor side is possible only with the support of the Service Center Page 177 If you want to rotate a terminal box not listed below then also contact the Service Center Rotating the terminal box depends on the mount and the cross section of the internal stator cables as well as the terminal box type 1XB77...

Page 86: ...ve the screwed joints of the lower section with the console or optionally the cable duct 6 Screw in two eye bolts diagonally in the M10 thread at the corners Slightly raise the terminal box housing using a crane 7 Rotate the terminal box through 90 in the desired direction Carefully place the terminal box down Take care not to damage the seal 8 Screw the terminal box with the console cable duct 4 ...

Page 87: ...ct 7 Screw in two eye bolts diagonally in the M10 thread at the corners Slightly raise the terminal box housing using a crane 8 Rotate the terminal box through 90 in the desired direction Carefully place the terminal box down Take care not to damage the seal 9 Screw the terminal box with the console cable duct 4 x M16 tightening torque 170 Nm 10 Fasten the grounding straps to the terminal box lowe...

Page 88: ...ox cover secure it using diagonally arranged M10 threaded bars to prevent it falling Removing the terminal box 1 Release two diagonally opposing screws at the terminal box cover and replace them by threaded bars 2 Release the two other screws 3 Carefully pull the terminal box cover over the threaded bars Mounting the terminal box 1 Screw in the two threaded bars diagonally at the lower section of ...

Page 89: ...following criteria into account when selecting the connecting cables Rated current Rated voltage Possibly a service factor System dependent conditions such as ambient temperature routing type cable cross section as defined by required length of cable etc Requirements according to IEC EN 60204 1 Dimensioning for bundled cable routing e g according to DIN VDE 0298 Part 4 or IEC 60364 5 52 Requiremen...

Page 90: ... torque are different depending on whether cable lugs or ground terminals are used Screw Screw in depth Tightening torque When using cable lugs M6 6 mm 8 Nm M8 8 mm 20 Nm M12 x 25 16 mm 38 Nm M16 x 35 20 mm 92 Nm When using grounding terminals M6 9 mm 8 Nm M8 12 mm 20 Nm M10 15 mm 40 Nm M12 18 mm 70 Nm M16 20 mm 170 Nm Use the connecting terminals designated for the grounding conductor in the term...

Page 91: ...them 6 4 6 Connecting the machine for a specific direction of rotation If the machine has one shaft extension or two shaft extensions with different diameters the direction of rotation when looking at the front of the single or the thicker shaft extension is defined as follows If you connect the power cables in the phase sequence L1 L2 L3 to U V W the resulting rotation will be clockwise If you in...

Page 92: ...al box and connecting them The terminal box is opened the cable cut to the correct length and stripped back Make sure that no external forces are acting on the cable connection 1P ཱ ི Figure 6 8 Strain relief device and sealing insert Proceed as follows when connecting the cables 1 Remove the top part of the strain relief and release the fixing screws for the bottom part of the strain relief The s...

Page 93: ... hours WARNING Damage to insulation If you tighten the strain relief clip clamping screws too tightly this can damage the insulation Damaged insulation can result in arcing This can result in death serious injury or material damage Tighten the strain relief clip clamping screws to the specified torque 6 5 2 Bringing cables into the terminal box 1XB with cable gland The connection cables are insert...

Page 94: ...pes and accessories is provided in IEC EN 60079 14 6 5 3 Certified cable entries thread adapters and sealing plugs Use only sealing plugs cable entries conductor entries and thread adapters that are certified and marked for use in the respective hazardous zone 6 5 4 Laying cables Lay the cables in accordance with IEC EN 60364 5 52 For fixed cables use EMC and Ex certified cable glands with strain ...

Page 95: ...learances are met 2 Remove the insulation from the conductor ends so that the remaining insulation reaches almost up to the cable lug Connect only one conductor per cable lug 3 Fasten the cable lug to the end of the conductor correctly e g by squeezing Figure 6 9 Connection with cable lug and fixing screw schematic diagram 4 Insulate the cable lug sleeves where necessary to ensure minimum air clea...

Page 96: ... at the end of the conductor NOTICE Overheating of the conductor ends If the end of the conductor is not correctly enclosed by the wire end ferrule but is trapped by it this can lead to overheating Insert only one conductor end into each wire end ferrule and attach the wire end ferrule correctly Insert only one conductor end into each terminal Procedure Ensure that the minimum air clearances and t...

Page 97: ...clamping bolts then retighten them with the following torque Terminal box Tightening torque 1XB1621 1XB1631 1XB1634 40 Nm GT640 1XB7730 1XB7731 1XB7740 1XB7750 20 Nm For terminal boxes GT640 1XB7730 and 1XB7731 the terminal element is fastened using a terminal nut M12 on the threaded stud of the terminal support with a torque of 20 Nm Lug terminal connections may be installed if ordered accordingl...

Page 98: ...rting the aluminum conductor remove the oxide layer from the contact areas on the conductor and or the mating piece Do this using a brush or file Then grease the contact areas immediately using neutral Vaseline This prevents a new oxide layer from forming NOTICE Aluminum flow due to contact pressure Aluminum flows following installation due to the contact pressure The connection using clamping nut...

Page 99: ...ing screws of the terminal box serve as PE conductor connection Between terminal box cover and terminal box enclosure the cover fixing screws serve as equipotential bonding A special external ground conductor is only installed if for example flat seals are mounted without additional support When performing any installation work you must always take care to ensure that all equipotential bonding mea...

Page 100: ...ctions in the terminal box have been made in accordance with the specifications above and tightened with the correct tightening torque The machine is connected in such a way that it rotates in the direction specified The inside of the terminal box is clean and free of any cable debris dirt and foreign bodies All of the seals and sealing surfaces of the terminal box are intact and in a good conditi...

Page 101: ...auxiliary terminals differs according to terminal type 6 to 9 mm When the length is correct the conductor should reach the stop in the terminal and at the same time the conductor insulation should reach the contact part of the terminal Adapting the cable glands A plate is bolted to the terminal box enclosure via a rectangular cutout through which the connecting cables enter The plate is generally ...

Page 102: ...damage If shielded intrinsically safe temperature sensors are fitted or mounted they must be connected using the blue connecting terminals The cable shield is grounded just once multiple grounding is not permitted 6 6 4 Connect metal shield in the terminal box If you are using metal armored cables that are inserted into the terminal or auxiliary terminal boxes with non intrinsically safe circuits ...

Page 103: ...are connected in accordance with the terminal diagram The cables are freely arranged so that they cannot come into contact with the machine and the cable insulation cannot be damaged The inside of the terminal box is clean and free of any cable debris dirt and foreign bodies The cable glands are firmly tightened are suitable with respect to the degree of protection type of cable routing permissibl...

Page 104: ...Electrical connection 6 6 Connecting the auxiliary circuits SIMOTICS FD 1MH1 104 Operating Instructions 08 2017 ...

Page 105: ...r checks and tests in accordance with the specific situation on site The machine is undamaged The machine has been correctly installed and aligned the transmission elements are correctly balanced and adjusted All fixing screws connection elements and electrical connections have been tightened to the specified tightening torques The operating conditions match the data provided in accordance with th...

Page 106: ... functions ensure that the motor cannot exceed the permissible speeds specified in the technical data For this purpose compare the data on the rating plate or if necessary the system specific documentation The minimum insulation resistance values are within tolerance Minimum air clearances have been maintained Any supplementary motor monitoring devices and equipment have been correctly connected a...

Page 107: ...the converter type Ensure that the five safety rules Page 16 are followed before working on the motor 7 3 Measuring the insulation resistance before commissioning Measuring the insulation resistance and polarization index PI provides information on the condition of the machine It is therefore important to check the insulation resistance and the polarization index at the following times Before star...

Page 108: ...erature as far as possible Regreasing roller bearings before commissioning You must regrease the roller bearings under the following conditions If the machine has been in storage for more than four years If the machine has not been stored in accordance with the specifications in the Storage section Procedure 1 Remove the bearing regreasing pipes grease nipples and the bearing cap 2 Flush out the o...

Page 109: ...If the machine is equipped with bearing thermometers set the temperature value for disconnection on the monitoring equipment before the first machine run Table 7 1 Set values for monitoring the bearing temperatures before commissioning Set value Temperature Alarm 115 C Shutting down 120 C Normal operation Measure the normal operating temperature of the bearings Top at the installation location in ...

Page 110: ...Alarm Top 10 K 145 C Shutting down Top 15 K 155 C 7 8 Test run After installation or inspection carry out a test run 1 Start up the machine without a load To do this close the circuit breaker and do not switch off prematurely Check whether it is running smoothly Switching the machine off again while it is starting up and still running at slow speed should be kept to a bare minimum for example for ...

Page 111: ...bearing and stator winding temperatures until they have reached steady state values Check the machine for noise or vibrations on the bearings or bearing shields as it runs 5 In case of uneven running or abnormal noise switch off the machine As the machine runs down identify the cause If the mechanical operation improves immediately after the machine is switched off then the cause is magnetic or el...

Page 112: ...meters at the converter The selection of the motor type is used to pre assign specific motor parameters and to optimize the operating characteristics and behavior If you use the SINAMICS G120 G150 or SINAMICS S120 S150 converter you can set the motor parameters via STARTER or the Advanced Operating Panel AOP30 If you use the SINAMICS G120P inverter you can set the motor parameters via the Intellig...

Page 113: ...P and you are connected to the converter You require SSP V4 6 for the SINAMICS G120P inverter The STARTER program has been started You are in the Configuration dialog screen form Selecting motor parameters 1 Enter a name for the motor in the Motor name input field Subsequent motor assignment is simplified by selecting a unique name 2 Select the Enter motor data option Start up 7 10 Setting the mot...

Page 114: ...the entry 14 SIMOTICS FD induction motor series Figure 7 1 Selecting a motor type 4 Click Continue to confirm your entries Start up 7 10 Setting the motor parameters at the converter SIMOTICS FD 1MH1 114 Operating Instructions 08 2017 ...

Page 115: ... cooling method is encrypted from the motor order number Motor order number Cooling method Parameter p335 1LL1 IC01 0 1LP1 IC06 1 1LM1 1MM1 IC411 4 1LQ1 1MQ1 IC416 5 1LH1 1MH1 IC71W 6 1LN1 1MN1 IC86W 6 Figure 7 2 Entering the motor data 6 Click Continue to confirm your entries Start up 7 10 Setting the motor parameters at the converter SIMOTICS FD 1MH1 Operating Instructions 08 2017 115 ...

Page 116: ...llows Navigate within the selection fields using F2 and F3 In the entry fields you can either directly enter the required value or select it from a list Activate the selection with F5 Start up 7 10 Setting the motor parameters at the converter SIMOTICS FD 1MH1 116 Operating Instructions 08 2017 ...

Page 117: ...SH VHOHFWLRQ LQGXFWLRQBPRWRU HOS 2 2 Enter the motor parameters You can find the values for parameters p304 p311 on the motor rating plate The value for parameter p335 motor cooling method is encrypted from the motor order number Motor order number Cooling method Parameter p335 1LL1 IC01 0 1LP1 IC06 1 1LM1 1MM1 IC411 4 1LQ1 1MQ1 IC416 5 1LH1 1MH1 IC71W 6 1LN1 1MN1 IC86W 6 Start up 7 10 Setting the...

Page 118: ...FRVSKLBUDWHG N HOS 2 RQWLQXH QWHUU 200 9 725 PRWRU SDUDPHWHUV S P0RW IBUDWHG S P0RW QBUDWHG USP S P0RW FRROLQJ PHWKRG HOS 2 RQWLQXH QWHUU 200 QDWXUDO FRROLQJ 3 Exit the motor data input by selecting the Continue field and activating the selection with F5 Start up 7 10 Setting the motor parameters at the converter SIMOTICS FD 1MH1 118 Operating Instructions 08 2017 ...

Page 119: ...H 9 I FRQWURO ZLWK OLQHDU FKDUDFWHULVWLF 9 I FRQWURO ZLWK OLQHDU FKDUDFWHULVWLF 9 I FRQWURO ZLWK SDUDEROLF 9 I FRQWURO ZLWK OLQHDU FKDUDFWHULVWLF 9 I FRQWURO ZLWK SDUDEROLF 6SHHG FRQWURO ZLWKRXW HQFRGHU 3 Select SIMOTICS FD as motor type This sets specific motor parameters for optimizing the operating behavior DVLF FRPPLVVLRQLQJ 0RWRU W SH QGXFWLRQ PRWRU URWDWLQJ VWDQGDUG LQGXFWLRQ PRWRU VWDQGDUG ...

Page 120: ...Start up 7 10 Setting the motor parameters at the converter SIMOTICS FD 1MH1 120 Operating Instructions 08 2017 ...

Page 121: ...osed at all times Terminal boxes may be opened only when the machine is stopped and de energized WARNING Rotating and live parts Rotating or live parts are dangerous If you remove the required covers this can result in death serious injury or material damage Any covers that prevent live electrical or rotating parts from being touched ensure compliance with a particular degree of protection or are ...

Page 122: ...leads to potential differences between the rotor and the grounded motor This can cause the generation of sparks which especially in an explosive atmosphere can ignite surrounding dust or combustible gases Explosions can occur There is also a risk of an electric shock Death serious injury or material damage will result Do not open the bridging of the bearing insulation during operation 8 2 Operatio...

Page 123: ...e that the coolant temperature does not fall below 15 C 8 3 Switching on the machine 1 If at all possible run the machine without load and check that it is running smoothly 2 If it runs perfectly connect a load NOTICE Thermal overload of motors connected directly to the line supply In addition to the load torque the ramp up accelerating time is essentially influenced by the moment of inertia to be...

Page 124: ... Stoppages The stoppage is a shutdown for a period of time during which the machine is stopped but remains at the location of use Under normal ambient conditions e g the stopped machine is not exposed to any vibration no increased level of corrosion etc in general the following measures are necessary during stoppages NOTICE Damage due to improper storage Damage may occur to the motor if it is not ...

Page 125: ...i condensation heating should also remain switched on if fitted 8 6 2 Avoidance of condensation or formation of condensation within the machine If the controller does not do this automatically switch on any anti condensation heating during stoppages This will avoid the formation of condensation Do not switch on the anti condensation heating for at least two hours after the motor has been switched ...

Page 126: ... 6 4 Measurement of the insulation resistance after an extended stoppage Measuring the insulation resistance and polarization index PI provides information on the condition of the machine It is therefore important to check the insulation resistance and the polarization index at the following times Before starting up a machine for the first time After an extended period in storage or downtime Withi...

Page 127: ...er cooling system Do not immediately switch off the water cooling system after switching off the machine First wait for the machine to cool down This will prevent the accumulation of residual heat 8 9 Draining the coolant If you take the machine out of service drain the coolant if this is necessary for the ambient conditions Type of construction IM B3 Use the coolant drain hole in the bearing shie...

Page 128: ... emergency switching off Check the machine before recommissioning the driven machine after an Emergency Off Eliminate all the causes that have led to the emergency off 8 12 faults 8 12 1 Inspections in the event of faults Natural disasters or unusual operating conditions such as overloading or short circuit are faults that overload the machine electrically or mechanically Immediately perform an in...

Page 129: ...conditions X Mains voltage too high frequency too low Check the power supply conditions X X X X X Stator winding incorrectly connected Check the winding connection in the terminal box X X X X Winding short circuit or phase short cir cuit in stator winding Determine the winding resistances and insulation resistances Carry out repair work after consulta tion with the manufacturer X Incorrect directi...

Page 130: ...tem comprising mo tor and foundation Reinforce the foundation after prior consultation with the Service Center X X Changes in foundation Determine the cause of the changes and if necessary rectify Realign the machine X Reduced air supply direction of rotation of fan possibly incorrect Check the air ducts clean the machine X X Uneven gearbox operation Resolve any gearbox faults 1 Take into account ...

Page 131: ...sult the manufacturer If the specified cooling water quality is ob served the cooling system is maintenance free X Inlet temperature too high Set the correct upstream temperature X Cooling water supply switched off Switch on the cooling water supply X Cooling water contains too many or unsuit able antifreeze and corrosion protection agents Use cooling water of the agreed quality X Leaks in the coo...

Page 132: ...the bearing Check the seals X High ambient temperature Use a suitable high temperature grease X X Insufficient lubrication Grease the bearings as instructed X X Bearing canted Properly install the bearing X X Insufficient bearing play Contact the Service Center X Excessive bearing play Contact the Service Center X X Bearing corroded Replace the bearing Check the seals X Too much grease in bearing ...

Page 133: ...lowing when carrying out any work on the machine Comply with the general safety instructions Comply with the applicable national and sector specific regulations at the place of installation When using the machine within the European Union comply with the specifications laid down in EN 50110 1 regarding safe operation of electrical equipment See also Safety information Page 15 Comply with the IEC E...

Page 134: ...faults which can result in eventual or immediate death serious injury or material damage Perform regular maintenance on the machine CAUTION Dust disturbances when working with compressed air When cleaning with compressed air dust metal chips or cleaning agents can be whirled up Injuries can result When cleaning using compressed air make sure you use suitable extraction equipment and wear protectiv...

Page 135: ...cally charged and create a potentially explosive atmosphere An explosion can occur This can result in death serious injury or material damage Do not use compressed air to clean plastic parts in an explosive atmosphere When cleaning the machine make sure that the air in the vicinity of the machine is free of gas and dust 9 1 2 Measuring the insulation resistance during the course of maintenance wor...

Page 136: ...ximately 500 operating hours or at the latest six months after commissioning Table 9 1 Checks after assembly or repair Check When the motor is running At stand still The stated electrical characteristics are being observed X The permissible bearing temperatures are not exceeded Page 109 X The smooth running characteristics and machine running noise have not deteriorated X The motor foundation has ...

Page 137: ...winding insulation resistances are sufficiently high X Any bearing insulation is fitted as shown on the plates and labels X The CABLES and insulating parts and components are in good condition and there is no evidence of discoloring X You can perform these checks while the motor is at standstill or if required while running NOTICE Machine damage When carrying out the inspection if you detect any i...

Page 138: ...ings are supplied with new grease by the regreasing system Replace the grease cartridge timely Observe the operating instructions for the regreasing system when replacing the grease cartridges See also Interlock circuit for the automatic regreasing system option Page 41 NOTICE Unsuitable greases Only use the grease that is specified on the lubricant plate 9 1 9 Regreasing intervals and types of gr...

Page 139: ...18 3 for vertical and horizontal types of construction 2 alternatively for horizontal type of construction with reduced lubrication interval Operating temperature range At least 20 C 130 C C Dropping point DIN ISO 2176 At least 180 C C Basic oil viscosity DIN 51562 1 Approx 100 mm s at 40 C Approx 10 mm s at 100 C mm s Additives Anti Oxidation AO Anti Wear AW No solid lubricants Alternatively Extr...

Page 140: ...ing high quality greases are recommended for roller bearings for vertical and horizontal motor constructions due to their technical properties Table 9 4 Roller bearing greases for vertical and horizontal types of construction Manufacturer Grease type Shell Gadus S2 V100 3 ExxonMobil Unirex N3 Esso BP Energrease LS3 Fuchs Renolit H443 HD88 Lubcon Turmoplex 3 Addinol LM 3 EP FAG Arcanol Multi 3 For ...

Page 141: ...egreasing intervals for roller bearings are different from the servicing intervals for the machine The roller bearings may be damaged if the relubrication intervals are not adhered to Pay attention to the instructions on the lubricant plate Grease replacement intervals The grease replacement intervals in these operating instructions or the regreasing intervals indicated on the plate apply to the f...

Page 142: ... to commissioning for a longer period of time normally the grease in the bearings does not deteriorate within two years Please note the information regarding long term storage When commissioning the bearings must be relubricated with twice the amount of lubricating grease When doing this the shaft must rotate so that the grease is replaced in the bearings 9 1 10 Sealing the rolling contact bearing...

Page 143: ...e information about the correct paint system and methods of repairing paint damage 9 1 13 Repainting WARNING Explosion hazard caused by incorrect painting The paint coat can become electrostatically charged where there is a thick coat Electrostatic discharges can occur There is a risk of explosion if potentially explosive mixtures are also present at this moment This can result in death serious in...

Page 144: ...e is not valid for repaintings 9 1 14 Maintaining terminal boxes Requirement The machine is de energized Checking the terminal box Terminal boxes must be regularly checked for tightness undamaged insulation and tight terminal connections If dust or humidity have infiltrated the terminal box this should be cleaned and dried particularly the insulators Check all the seals and sealing surfaces and ad...

Page 145: ...damage For repairs to go beyond this scope please contact the Service Center See also Service and Support Page 177 Comply with the IEC EN 60079 17 standard during all service and maintenance work on the machine Note If the motor has to be transported please observe the information and instructions in the Transport Page 45 section 9 2 1 Prepare servicing work The drawings and parts lists do not con...

Page 146: ... only suitable tools and equipment Immediately replace damaged components Contact the Service Center Page 177 if necessary WARNING Rotor can fall out If the motor is in a vertical position the rotor can fall out while work is being performed on the locating bearing This can result in death serious injury or damage Support or unload the rotor when carrying out work with the machine in a vertical po...

Page 147: ...ents of the bearing mounting Dismount the outer bearing cover If present Remove the V ring Page 148 Uninstall the labyrinth sealing ring only for the option Increased degree of protection Page 148 Ensure that the inner bearing cover is no longer attached to the bearing housing or end shield There may be springs in the inner bearing cover Support the rotor for the uninstallation of bearing housing ...

Page 148: ...ion IP56 The protective ring does not have to be removed for disassembling the bearing bush Remove the protective ring together with the V ring and the outer bearing cover or end shield from the shaft See also Install the V ring Page 150 9 2 3 3 Removing the labyrinth sealing ring Note For the Increased degree of protection option the machine is equipped with a labyrinth sealing ring on the drive ...

Page 149: ...ring as you pull it off See also Installing the labyrinth sealing ring Page 152 9 2 3 4 Installing roller bearings Extreme caution and attention to cleanliness are vital to installation Observe the correct assembly sequence of the components Attach all components with the specified tightening torques Page 179 Note For further information about mounting the roller bearing please refer to the catalo...

Page 150: ...on the lubricant plate 8 Warm up the grease slinger and push it onto the shaft 9 Depending on the particular version fix the bearing with a locking ring or shaft nut 10 Support the rotor when installing the bearing housing or bearing end shield 11 Use a suitable sealant when assembling 12 Assemble the bearing shield or bearing housing together with the bearing shield 13 Install the outer bearing c...

Page 151: ...s fitted with a sheet steel protective ring in the bearing cover 1 Push the protective ring onto the shaft 2 Verify that the ring is sufficiently pretensioned Replace the protective ring if necessary 3 Position the protective ring so that one of the longitudinal grooves meets the corresponding water separation groove at the bottom in the bearing cover flange or end shield 9 2 3 6 Installing the V ...

Page 152: ...9 4 Roller contact bearing with grease chamber schematic diagram See also Install the V ring Page 150 9 2 3 7 Installing the labyrinth sealing ring The labyrinth sealing ring is the last component to be fitted when fitting the roller contact bearing It ensures degree of protection IP65 and prevents the penetration of dirt and foreign bodies into the roller contact bearing 1 Apply a soluble adhesiv...

Page 153: ...ts such as those on the terminal boxes for elasticity aging or damage and renew them if they are no longer effective Replace the seals if necessary with original parts or with tested sealing elements The seals must be fully bonded to the motor and the air intake housing It is impermissible to have gaps and holes where seals make contact Surfaces whose mating faces are sealed using liquid sealant c...

Page 154: ...ied assembly time 5 Retighten the fixing screws of the cover after a few minutes after the liquid gasket has set Note Service Center If you have any questions contact the Service Center See also Service and Support Page 177 Maintenance 9 2 Corrective Maintenance SIMOTICS FD 1MH1 154 Operating Instructions 08 2017 ...

Page 155: ... of explosion If you use parts other than the original spare parts the type of protection can no longer be guaranteed This can result in an explosion during operation in a potentially explosive gaseous atmosphere This can result in death serious injury or material damage Use only original spare parts for explosion proof machines this also applies to components such as seals terminals cables and ca...

Page 156: ...y e g if unauthorized or untested spare parts are used this can result in explosions during operation in a potentially explosive gaseous atmosphere This can result in death serious injury or material damage Repairing and mounting the anti condensation heating and the subsequent routine testing must always be undertaken by experts from the Service Center Page 177 because this work requires extensiv...

Page 157: ...rge opening 5 49 Enclosure cover 8 00 Rotor complete 8 20 Stator core with winding 10 00 Stator frame 10 50 Lifting lugs 20 00 Terminal box without cable entry See also Terminal box 1XB1621 Page 161 Terminal box 1XB1631 Page 163 Terminal box 1XB7730 Page 165 Terminal box 1XB7731 Page 166 Spare parts 10 5 Housing stators and rotors SIMOTICS FD 1MH1 Operating Instructions 08 2017 157 ...

Page 158: ...Terminal box 1XB7740 Page 167 Terminal box 1XB7750 Page 168 Spare parts 10 5 Housing stators and rotors SIMOTICS FD 1MH1 158 Operating Instructions 08 2017 ...

Page 159: ... 35 Grease slinger 4 35 Grease slinger 3 60 Inner bearing cover 4 60 Inner bearing cover 5 00 End shield 6 00 End shield Bearing kit at the drive end and non drive end consists of the following components Deep groove ball bearing locating bearing Deep groove ball bearings Shaft sealing ring labyrinth ring optional Shaft sealing ring Locking ring guard ring Locking ring Spare parts 10 6 Roller bear...

Page 160: ...are parts for the bearing cartridge at the drive end and non drive end Part Description Part Description 3 20 Outer bearing cover 4 20 Outer bearing cover 3 35 Grease slinger 4 35 Grease slinger 3 60 Inner bearing cover 4 60 Inner bearing cover 5 00 End shield 6 00 End shield Bearing kit at the drive end and non drive end consists of the following components Deep groove ball bearing locating beari...

Page 161: ...l box 1XB1621 spare parts Part Description Part Description 20 00 Terminal box without cable entry comprising the following components 20 20 Terminal box housing 21 41 Terminal supports 20 27 Mounting rail 21 61 Terminal strip for auxiliary circuit Spare parts 10 8 Terminal box 1XB1621 SIMOTICS FD 1MH1 Operating Instructions 08 2017 161 ...

Page 162: ...1 Connecting plate with internal cable Table 10 5 Additional spare parts Part Description Part Description 20 60 Cable gland 20 66 Strain relief lower part 20 61 Cable gland upper part 20 68 Seal 20 62 Cable gland lower part 20 70 Sealing insert for cable entry 20 65 Strain relief upper part Spare parts 10 8 Terminal box 1XB1621 SIMOTICS FD 1MH1 162 Operating Instructions 08 2017 ...

Page 163: ...l cable 20 27 Mounting rail depending on version 21 41 Terminal bushings 20 28 Seal 21 61 Terminal strip for the auxiliary circuit depending on version 20 30 Cover 22 43 Terminal link stepped with two holes 20 38 Cover seal 22 70 Fixing lug for PE conductor 20 86 Entry for auxiliary cable You can order the terminal box just as one component Spare parts 10 9 Terminal box 1XB1631 SIMOTICS FD 1MH1 Op...

Page 164: ...y Part Description Part Description 20 61 Cable gland upper part 20 66 Strain relief lower part 20 62 Cable gland lower part 20 70 Sealing insert for cable entry 20 65 Strain relief upper part Spare parts 10 9 Terminal box 1XB1631 SIMOTICS FD 1MH1 164 Operating Instructions 08 2017 ...

Page 165: ... 61 Terminal strip for auxiliary circuit 20 28 Seal 21 74 Anti rotation cartridge 20 30 Cover 22 01 Saddle terminal complete 20 38 Seal 22 39 Neutral point connection 21 11 Connecting plate with internal cable 22 70 Fixing lug for PE conductor 21 41 Terminal bushings Table 10 8 Additional spare parts Part Description Part Description 20 51 Entry plate with seal Spare parts 10 10 Terminal box 1XB77...

Page 166: ...auxiliary circuit 20 28 Seal 21 74 Anti rotation cartridge 20 30 Cover 22 01 Saddle terminal complete 20 38 Seal 22 39 Neutral point connection 21 11 Connecting plate with internal cable 22 41 Terminal link straight with two holes 21 41 Terminal bushings 22 70 Fixing lug for PE conductor Table 10 10 Additional spare parts Part Description Part Description 20 51 Entry plate with seal Spare parts 10...

Page 167: ... auxiliary circuit 20 28 Seal 21 74 Anti rotation cartridge 20 30 Cover 22 01 Saddle terminal complete 20 38 Seal 22 30 Connecting bar for main current 21 11 Connecting plate with internal cable 22 39 Neutral point connection 21 41 Terminal bushings 22 70 Fixing lug for PE conductor Table 10 12 Additional spare parts Part Description Part Description 20 51 Cable entry plate with seal Spare parts 1...

Page 168: ...Lower part of enclosure 21 41 Terminal bushings 20 2 2 Upper part of enclosure 20 28 Seal 21 61 Terminal strip for auxiliary circuit 20 30 Cover 21 74 Anti rotation cartridge 20 38 Seal 22 01 Saddle terminal complete 20 50 Cable entry plate 22 30 Connecting bar for main current 20 58 Seal 22 39 Neutral point connection 20 59 Spacer 22 70 Fixing lug for PE conductor 21 11 Connecting plate with inte...

Page 169: ...inal box 1XB9014 Note The auxiliary terminal box can only be ordered as one complete part single parts are not available Contact the Siemens Service Center Page 177 Spare parts 10 14 Auxiliary terminal box 1XB9014 SIMOTICS FD 1MH1 Operating Instructions 08 2017 169 ...

Page 170: ...inal box 1XB9015 Note The auxiliary terminal box can only be ordered as one complete part single parts are not available Contact the Siemens Service Center Page 177 Spare parts 10 15 Auxiliary terminal box 1XB9015 SIMOTICS FD 1MH1 170 Operating Instructions 08 2017 ...

Page 171: ...ary terminal box Note The auxiliary terminal box can only be ordered as one complete part single parts are not available Contact the Siemens Service Center Page 177 Spare parts 10 16 1XB9016 auxiliary terminal box SIMOTICS FD 1MH1 Operating Instructions 08 2017 171 ...

Page 172: ...erminal box 1XB302 Note The auxiliary terminal box can only be ordered as one complete part single parts are not available Contact the Siemens Service Center Page 177 Spare parts 10 17 Auxiliary terminal box 1XB302 SIMOTICS FD 1MH1 172 Operating Instructions 08 2017 ...

Page 173: ...chnology In doing so safety in operation and handling will take priority at all times Note Country specific legislation When disposing of the machine or of waste that is created during the individual phases of its life cycle please observe the statutory requirements applicable in the country of use 11 2 Preparing for disassembly Disassembly of the machine must be carried out and or supervised by q...

Page 174: ...or recycling according to whether they are Iron and steel Aluminum Non ferrous metal e g windings The winding insulation is incinerated during copper recycling Insulating materials Cables and wires Electronic waste Process materials and chemicals Sort the process materials and chemicals for recycling according to whether they are for example Oil Grease Cleaning substances and solvents Paint residu...

Page 175: ...ansport consists of impregnated wood Observe the local regulations The foil used for water proof packaging is an aluminum composite foil It can be recycled thermally Dirty foil must be disposed of via waste incineration Disposal 11 4 Disposal of components SIMOTICS FD 1MH1 Operating Instructions 08 2017 175 ...

Page 176: ...Disposal 11 4 Disposal of components SIMOTICS FD 1MH1 176 Operating Instructions 08 2017 ...

Page 177: ...ontact your local office This office will contact the responsible service center on your behalf You can find your contact person in the relevant contact database www siemens com your contact See also Technical Support https support industry siemens com cs ww en sc 2090 www siemens com yourcontact www siemens com yourcontact Siemens Support for on the move You can obtain optimum support anywhere yo...

Page 178: ...Service and Support SIMOTICS FD 1MH1 178 Operating Instructions 08 2017 ...

Page 179: ...length of less than 25 mm The clamping length is taken as the distance between the head of the bolt and the point at which the bolt is screwed in Tightening torques The bolted connections with metal contact surfaces such as end shields bearing cartridge parts terminal box parts bolted onto the stator frame should be tightened to the following torques depending on the thread size Table B 1 Tighteni...

Page 180: ...ith property class 8 8 according to ISO 898 1 Case C Applies to bolts with property class 8 8 or A4 70 according to ISO 898 1 however only to bolts screwed into components made from materials with higher property class e g cast iron steel or cast steel Note Non standard tightening torques Different tightening torques for electrical connections and bolted connections for parts with flat seals or in...

Page 181: ...ents C You can find the quality documents here https support industry siemens com cs ww de ps 13318 cert https support industry siemens com cs ww en ps 13318 cert SIMOTICS FD 1MH1 Operating Instructions 08 2017 181 ...

Page 182: ...Quality documents SIMOTICS FD 1MH1 182 Operating Instructions 08 2017 ...

Page 183: ...without side guard 96 Center of gravity 46 69 Centering flange 74 75 Certificates EAC 28 UL and cUL 28 Checks to be carried out prior to commissioning 105 Common mode filters 54 Condensate 70 122 Connecting cables Selection 89 101 Connecting the auxiliary circuit 102 Converter 29 Converter documentation 55 Cooling capacity derating 40 Cooling system Faults 131 Cooling water connecting 77 Cooling w...

Page 184: ...Grounding conductor Connection 90 Grounding system Meshed 54 H Hazardous substances 17 Hearing damage 18 42 Hot surfaces 17 I Ignition hazard 18 123 Increased degree of protection 30 Induced eddy currents 99 Inhibitors 39 Insert cable 94 Inspection Faults 128 136 Installation Initial inspection 136 Installing the protective ring 151 Insulated bearings 30 55 122 Insulated coupling 56 Insulation res...

Page 185: ...striction of certain Hazardous Substances 173 RF grounding point 53 Risk of explosion 50 146 156 Cleaning with compressed air 135 Spare parts 155 RoHS 173 Roller bearings Assembly 149 faults 132 Inspection 138 Regreasing 108 Roller contact bearings 30 Rotating parts 17 Rotor 29 attach 146 Rotor shipping brace 46 50 65 Remove 65 Rotor winding 29 S Safety instructions Flammable substances 18 Hazardo...

Page 186: ...5 Temperature limits 50 Temperature monitoring Stator winding 102 Terminal box 31 80 90 102 Closing 100 Maintaining 144 rotating 85 Terminal designation 89 Terminal diagram 101 Test run 110 Thermal motor protection 41 Threadlocker 147 Tightening torques 79 Bolted connection 179 Cable lug 90 Ground terminals 90 Torsional loadings 44 Transporting 45 68 Turning the machine on to its side 65 Type of b...

Page 187: ......

Page 188: ...Further Information www siemens com drives Siemens AG Process Industries and Drives Postfach 48 48 90026 NÜRNBERG GERMANY ...

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