Siemens SIMATIC MV540 H Operating Instructions Manual Download Page 191

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Service and maintenance

10.2 Maintenance and repair

SIMATIC MV500
Operating Instructions, 06/2018, C79000-G8976-C494-01

191

Table 10- 11 Diagnostic information of SFB 52 "RDREC"

Byte

Value

Meaning

0 ... 1

W#16#0010

Data record type: Diagnostics data record

2 ... 3

W#16#0012

Data record length starting at byte 4: 18 bytes

4 ... 5

W#16#0100

Version

6 ... 7

W#16#0000

Slot

8 ... 9

W#16#0000

Subslot

10 ... 11

W#16#0000

Channel

B#16#08 / B#16#10

Error occurred / no error occurred

B#16#05

Identifier indicating that all variables are stored in words starting at byte

14.

14 ... 15

W#16#0004

ID for vendor-specific diagnostics (fixed)

16 ... 17

W#16#0000

Channel number

18 ... 19

W#16#0805 / W#16#1005

Content identical to that of bytes 12 and 13.

20 ... 21

See value with the section "Error

messages (Page 176)"

ID of the error that occurred.

10.2

Maintenance and repair

Maintenance

The devices are maintenance-free. Cleaning is usually not necessary.
If the protective lens barrel becomes dirty, we recommend that you clean it professionally in

order to achieve a consistent reading performance.

Repair

For repairs, send the optical reader to Siemens without its protective lens barrel, lighting unit,

and other accessories. The current contact details are available via the Siemens Industry

Online Support.

Summary of Contents for SIMATIC MV540 H

Page 1: ..._______ ___________________ SIMATIC Ident Optical Identification SIMATIC MV500 Operating Instructions 06 2018 C79000 G8976 C494 01 Preface Description 1 Safety notes 2 Image processing 3 Network and system integration 4 Mounting 5 Connection 6 Commissioning 7 Operator control and monitoring 8 Process interfacing via an automation system PLC PC 9 Service and maintenance 10 Technical data 11 Dimensi...

Page 2: ...ly by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens prod...

Page 3: ...n V1 0 Product designation In the remainder of this document the term optical reader is also used instead of the full product name SIMATIC MV540 Purpose of the operating instructions These operating instructions contain all the information you need for commissioning and using the device They are intended for persons installing the device mechanically connecting it electrically assigning the parame...

Page 4: ...n the device versions described in the manual do not create new warranties or modify the existing warranty The contents reflect the technical status at the time of printing We reserve the right to make technical changes in the course of further development Contacts worldwide If you require further information or if unexpected problems occur you can request the necessary information from your conta...

Page 5: ...n enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures e g firewalls and or network segmentation are in place Additionally Siemens guidance on appropriate security measures should be taken into account For additional information on industrial security measures that may be implemented please visit Link https www siemens c...

Page 6: ... device Limit access to the device using a firewall or rules in an access control list ACL The configuration files are available in XML format for simple use Make sure that the configuration files outside the device are suitably protected You can for example encrypt the files store them at a safe location and transfer them only via secure communications channels We recommend that you disable the C...

Page 7: ...rk set up appropriate safeguards against non secure protocols Enable only the services protocols that will actually be used on the device The same applies to the installed interfaces ports Unused ports could be used to access the network downstream from the device List of available protocols All available protocols and their ports that are used with SIMATIC MV500 are listed below Table 2 List of a...

Page 8: ...parameter settings Make sure that port TCP 8765 is open when enabling the Archiving MMI parameter Make sure that port TCP 8000 is open when enabling the TCP parameter You can find additional information about these parameters in the section Communication Interfaces of the WBM online help Trademarks The following and possibly other names not identified by the registered trademark sign are registere...

Page 9: ... ID Genius detection 34 3 1 2 2 Quality of data matrix codes 35 3 1 2 3 QR codes 36 3 1 2 4 PDF417 codes 36 3 1 2 5 DotCodes 37 3 1 2 6 One dimensional codes 38 3 1 3 Reading multiple codes in the image 39 3 2 Code verification 40 3 2 1 Overview 40 3 2 2 Grading 42 3 2 3 Verification of printed labels 42 3 3 Options for image acquisition and image processing 43 3 3 1 Image acquisition option Indiv...

Page 10: ...rence 75 6 2 Power supply using Power over Ethernet PoE 76 6 3 Connecting the power supply 77 6 4 Wiring examples 83 6 5 Operating optical reader with external ring light 84 7 Commissioning 87 7 1 Prerequisites 87 7 2 Connecting using the CONNECT button 87 7 3 Connecting and setting up the reader using the PST 90 7 4 Selecting connection alternatives 95 8 Operator control and monitoring 99 9 Proce...

Page 11: ...57 9 6 8 Reset command 159 9 6 9 Set digital out 160 9 7 Remote client 161 9 7 1 XML backup and XML restore 161 9 7 2 XML backup 162 9 7 3 XML restore 164 9 8 SNMP 167 9 9 Example programs 169 9 9 1 Connection of the optical reader to a SIMATIC controller using FB 79 169 9 9 2 Archiving of images and diagnostic information on a PC 170 10 Service and maintenance 175 10 1 Error and diagnostics messa...

Page 12: ...ight 205 13 Scope of delivery and ordering data 207 13 1 Ordering data 207 13 2 Optical readers 208 13 3 Accessories 209 13 3 1 Lens 209 13 3 2 Built in ring lights 210 13 3 3 External ring lights 211 13 3 4 Protective lens barrel 212 13 3 5 PoE switches for power supply 213 13 3 6 Cables and other accessories 213 13 3 7 Mounting calibration boards 217 A Appendix 219 A 1 Finding the suitable lens ...

Page 13: ...iability Easy installation Browser based no installation user interface Web Based Management WBM Ease of operation This applies not only to the mechanical properties but also to the high quality image processing functions of all devices in the SIMATIC MV500 product series Key functions of the optical reader Reading machine readable markings The list of readable codes includes all common matrix and...

Page 14: ...ocessing unit for industrial applications with the following product characteristics Reading code For codes with maximum quality the read reliability for data matrix code is 99 999 compare quality grading Maximum reading speed of 80 reads per second Rps in SIMATIC MV500 S Software guided read distance variable due to exchangeable lens typically 100 mm to 3000 mm Object speed up to 10 m s Code size...

Page 15: ...ion suitable for industry Class of protection IP67 With screw on protective lens barrel Protective lens barrel Barrel with filter thread Optical system Mechanical mini lenses Electronic focus lenses via software controlled focal plane Fast change of focal plane Wear free without moving mechanics temperature stabilized Lighting High intensity built in ring lights with up to 12 red LEDs In the versi...

Page 16: ...ee Modern HTML5 design Fast response times Auto adaption function Secure communication over https Login and user management Versatile HTML pages for monitoring the reader Extensive operator control and monitoring functions even in processing mode Wide ranging diagnostics and logging functions Error image memory Event logging Firmware update System backup and restoration Option of user defined inte...

Page 17: ...sign of the SIMATIC MV540 The following figure shows the design of the SIMATIC MV540 optical reader LED display Combination interface for power supply DI DQ RS232 and CM M12 12 pin Protective lens barrel Ethernet interface Power over Ethernet M12 4 pin Built in ring light Nameplate Figure 1 1 Design of the SIMATIC MV540 ...

Page 18: ...ufacturer Disposal label Product designation Data matrix code Product version of the device Article number production code serial number and MAC address 12 digits IP rating Technical specifications CE mark Warning symbols C Tick mark EAC marking UL Listing mark KCC test mark Figure 1 2 Example of the SIMATIC MV540 nameplate Note Reserved MAC address A second MAC address is also reserved when the d...

Page 19: ... C494 01 19 1 5 System configuration The following figure shows a typical system configuration with a SIMATIC MV540 optical reader Optical sensor or light barrier for trigger signal Object with code Figure 1 3 Example of a system configuration on a production line illustrated with SIMATIC MV540 ...

Page 20: ...he I O CM cable Ethernet cable PC PG Apart from the components for operating the optical reader you also require a PC PG to commission the device PC PG minimum configuration Ethernet interface with at least 100 Mbps CPU DualCore with 3 GHz RAM 4 GB Software Microsoft Windows 7 operating system or newer Web browser with HTML5 support Tested Web browsers Microsoft Internet Explorer as of V11 Mozilla...

Page 21: ...ge online help in the optical reader Web Based Management WBM The WBM is based on Web server technology This means that only a computer with an Internet browser connected with an optical reader via Ethernet is necessary The optical reader is then called using its IP address The display of the WBM appears in the display window of the Internet browser Display via Ethernet allows convenient setting a...

Page 22: ...communications connection Once the evaluation result has been transferred reading can be started again User management and access protection The functions of the optical reader can be protected from unauthorized access and manipulation The access rights can be assigned to various personified users in the form of user roles Configuration via remote client The configuration of the optical reader can...

Page 23: ...ain Table 1 1 Differences possible incompatibilities SIMATIC MV400 SIMATIC MV500 Digital inputs outputs DI trigger DQ strobe 4 configurable DI DQs DI trigger DQ strobe 2 DQs RS232 interface 9 6 115 KB 1 1 5 2 stop bits 9 6 115 KB 1 2 stop bits DISA bit via RS232 CM TCP IP PN DI RS232 CM TCP IP PN DHCP modes Client and server Client CONNECT button WebAPI incompatible with MV400 The MV400 Resolution...

Page 24: ...Description 1 7 Functional description SIMATIC MV500 24 Operating Instructions 06 2018 C79000 G8976 C494 01 ...

Page 25: ...ines in this documentation are those who are authorized to start up earth and label units systems and circuits in accordance with the relevant safety standards Proper use The unit may be used only for the applications described in the catalog or the technical description and only in combination with the equipment components and devices of other manufacturers where recommended or permitted by Sieme...

Page 26: ...lectrostatic sensitive modules The device contains modules that are sensitive to electrostatic discharge ESD devices can be destroyed by voltages well below the threshold of human perception Such voltages occur if you touch a component or electrical connectors of a module without first discharging the static from your body The damage caused by overvoltage on a module cannot normally be detected im...

Page 27: ...xtra low voltage with safe electrical isolation floating according to IEC 80364 4 41 or as SELV according to IEC EN DlN EN 60950 1 and LPS NEC class 2 Overvoltage protection NOTICE Protection of the external power supply If the optical reader is supplied via extensive supply lines or networks interference by strong electromagnetic pulses on the supply lines is possible e g from lightning or the sw...

Page 28: ...en the SIMATIC MV500 optical reader is used in an environment of plants with high energy radiation for example laser light or arcs the image sensor of the optical reader must be protected from damaging radiation The image sensor is protected by means of suitable daylight filters Radiation outside the visible light spectrum IR and UV radiation is filtered out Visible light can pass without problem ...

Page 29: ...der reads the types of code listed below Two dimensional codes DMC PDF417 QR DotCode One dimensional codes Codabar Code 32 Code 39 without checksum Code 39 CS with checksum Code 93 Code 128 EAN 8 EAN 13 GS1 Databar Expanded GS1 Databar Limited GS1 Databar Omnidirectional GS1 Databar Stacked Int 2 5 without checksum Int 2 5 CS with checksum Pharmacode Postnet UPC A UPC E ...

Page 30: ... 2018 C79000 G8976 C494 01 3 1 1 1 Applications for two dimensional codes Below you can find several examples of data matrix codes QR codes PDF417 codes and dot codes Printed code Laser code plastic surface Laser code pcb Code created with an ink jet printer Punched code Data Matrix ECC080 ...

Page 31: ...Image processing 3 1 Code reading 1D 2D codes SIMATIC MV500 Operating Instructions 06 2018 C79000 G8976 C494 01 31 Data Matrix ECC100 Data Matrix ECC140 Printed QR code Printed PDF417 code DotCodes ...

Page 32: ...ge processing 3 1 Code reading 1D 2D codes SIMATIC MV500 32 Operating Instructions 06 2018 C79000 G8976 C494 01 3 1 1 2 Applications for one dimensional codes Codabar Code 32 Code 39 Code 93 Code 128 EAN 8 ...

Page 33: ...sing 3 1 Code reading 1D 2D codes SIMATIC MV500 Operating Instructions 06 2018 C79000 G8976 C494 01 33 EAN 13 Interleaved 2 5 GS1 Databar Expanded GS1 Databar Limited GS1 Databar Omnidirectional GS1 Databar Stacked ...

Page 34: ... The most reliable recognition is reached by the optical reader when you make adequate time available for the device to adapt itself by setting a high cycle time limit Range of application Any alignment and position of the code in the image The code can be printed both dark on a light background and light on a dark background Reading codes even when cells overlap or are largely isolated Reading of...

Page 35: ...sioned codes slight curves in the printed material surface are tolerated With larger dimension codes for example more than 14 x 14 or a strongly inclined sensor axis curves are not allowed Large tolerance of background disturbances that cannot be described quantitatively Large tolerance of poor contrast conditions The optical reader reads codes with a maximum code dimension of 72 x 72 cells 3 1 2 ...

Page 36: ... codes can have any alignment in the image The code can be printed both dark on a light background and light on a dark background The viewing angle of the optical reader to the surface can be between 70 and 90 The diameter of the cells must be the same size over the entire code field The contrast between cells and the background must be approximately the same over the entire code field The image b...

Page 37: ...e background must have a homogeneous brightness for example no texture such as stripes The error correction codes in other words the lower part of the barcode must not be covered At the minimum bar width each symbol column requires 51 pixels Along with the four start and stop patterns the width of the code with n code columns is at least Width 51 x n 4 pixels Due to the limited image resolution co...

Page 38: ...rmacode set the following parameters to Dynamic in the decoder options Program Decoder step Decoder options Height Length Number of bars Min quiet zone length Sample spacing Save the program before reading For the program to be successfully saved the Pharmacode to be saved must have both narrow and wide elements This avoids reading errors due to the absence of the error correction of this code typ...

Page 39: ... following constraints Height must be 20 pixels Height 2x minimum width 1x width The codes must be parallel to the axis horizontal or vertical Tolerance 5 The print quality must be extremely good The minimum quiet zone length must be 5 5x the minimum width 1x width 3 1 3 Reading multiple codes in the image Note Restricted availability of multicode Multicode functionality is not available for QR co...

Page 40: ...s function you can record a one dimensional code and a data matrix code on packaging with one image acquisition and output the read result of both codes in the same cycle Figure 3 1 Example Reading multiple codes in the image 3 2 Code verification 3 2 1 Overview Verification The readability of a 1D or 2D barcode will never be better than at the time the barcode leaves the marking device With the h...

Page 41: ...device actually becomes defective Figure 3 3 Sequence involved in marking quality when using a verifier However it is important that the measuring procedure and marking quality are suitable for the marking method used Depending on the particular requirements there are several test standards Data matrix codes on labels can be tested with test systems according to ISO IEC 16022 For directly marked p...

Page 42: ...sult as N_OK if it falls below a certain quality threshold Table 3 1 Quality levels Grade Grade old Defaults for quality grading Representation in the user interface Defaults for the read result 4 A Good Green G ood OK 3 B Can be set specifically by user 1 2 C Can be set specifically by user 1 Yellow F air OK 1 D Can be set specifically by user 1 Red P oor N_OK Can be set for specific us ers 0 F P...

Page 43: ...Inconsistent application of the ink Inadequate contrast due to a combination of ink color and background color 3 3 Options for image acquisition and image processing Image acquisition options The image acquisition options of the optical reader were developed for a wide range of applications There are three different ways of controlling image acquisition and processing Individual trigger Auto trigg...

Page 44: ...cal reader transfers the results of the reads as soon as it has processed them Image buffer size 1 setting If the buffer size is set to the value 1 this mode corresponds to a sequential processing chain Trigger Image acquisition Decoding processing Result transfer New triggering can be performed only when the decoding processing has been completed Figure 3 4 Time diagram Individual trigger with im...

Page 45: ...ing the viewing field of the optical reader are read automatically In this case the optical reader does not require any external trigger signals for example from a light barrier This option is particularly useful for the following objects for which accurate triggering via a light barrier is difficult The Auto trigger option works on a step for step basis The acquired images are decoded in the same...

Page 46: ...ntil the result has been transferred In the following example images are acquired by the trigger until an image has been recognized and decoded or until the timeout stops image acquisition Trigger initiates the operation Trigger signal is ignored a Image acquisition time b Image acquisition interval c Limit of the decoding time No code found Code found Figure 3 7 Time diagram Auto trigger with ini...

Page 47: ... or until the timeout stops image acquisition Trigger initiates the operation Trigger signal is ignored a Image acquisition time b Image acquisition interval c Limit of the decoding time No code found Code found Figure 3 8 Time diagram Auto trigger with the edge triggered start stop option Note Duration of image acquisition interval and decoding time Note that the image acquisition interval b is a...

Page 48: ...ult is output and further processing of the scan sequence is exited Using the Settings Communication Extras Program sequences function you can change this reaction as follows All configured image acquisitions are taken and processed by selecting the result output Best read result Following this the qualitatively best read result is output If you select All read results all the configured image acq...

Page 49: ...ach trigger if for example Objects have a very large dynamic range in terms of contrast and reflectance that cannot be covered with one image acquisition setting Codes or plain text must be searched for and read at different defined positions Multiple different processing procedures for example with different program settings are to be performed for each object The number of definable program step...

Page 50: ...to be used for all programs to be evaluated you can also activate the Use 1st image option In this case only one image acquisition is made for each trigger The settings of the program in the program sequence that has the lowest number are used The image acquired is then used for processing for all programs in the program sequence 3 3 5 Simple comparison for Track Trace MATCH mode command Note MATC...

Page 51: ...id as of the next trigger The sent match string remains valid Until another match string is sent until processing mode is ended for example by a fault If a further match string was sent and no processing was triggered in the meantime the previously sent match string is overwritten When compare mode is enabled a match string comparison is performed in the following cases For single 1D 2D codes For ...

Page 52: ...Image processing 3 3 Options for image acquisition and image processing SIMATIC MV500 52 Operating Instructions 06 2018 C79000 G8976 C494 01 ...

Page 53: ...file onboard PROFINET IO with RF180C PROFIBUS DP V1 with ASM 456 RS232 combination interface Ethernet interface TCP IP SIMATIC S7 300 with ASM 475 SIMATIC S7 1200 with RF120C SIMATIC ET 200M with ASM 475 SIMATIC ET 200pro with RF170C Ethernet IP with RFID 181EIP Other possible combinations include Optical reader and RFID reader on an ASM 456 Image display via WinCC flexible Optical reader with ext...

Page 54: ...T PROFIBUS connection is made via the CM interface of the optical reader and a communication module PROFINET IO PROFIBUS DP V1 is connected to an S7 controller The optical reader is controlled via PROFINET IO PROFIBUS DP V1 using the Ident profile block by the S7 controller The result is output via PROFINET IO PROFIBUS DP V1 to the S7 controller The optical reader is supplied with power via the co...

Page 55: ...If the optical reader is supplied by PoE for example when connected to a SCALANCE X108POE the Power IO RS232 cable is not needed Optical sensor or light barrier for trigger signal Object with code Figure 4 2 Example System configuration of the optical reader as PROFINET IO device and FB 79 or Ident profile System characteristics There is a connection to a PROFINET IO capable S7 controller via Ethe...

Page 56: ...A PC programming device is connected via Ethernet and a switch to allow adjustment of the device 4 4 System configuration via the Ethernet interface with switch Note Power supply using Power over Ethernet PoE If the optical reader is supplied by PoE for example when connected to a SCALANCE X108POE the Power IO RS232 cable is not needed Optical sensor or light barrier for trigger signal Object with...

Page 57: ...kes place via the Ethernet interface The optical reader can be triggered via either Digital I O TCP IP The built in auto trigger function A PC programming device is connected via Ethernet and a switch to allow adjustment of the device 4 5 System setup via the RS 232 interface Optical sensor or light barrier for trigger signal Object with code Figure 4 4 Example System configuration via the RS232 i...

Page 58: ...to allow adjustment of the device 4 6 System configuration with CM and RFID reader Optical sensor or light barrier for trigger signal Object with code Figure 4 5 Example System configuration of optical reader with RFID reader on a communication module System characteristics In mixed operation with an RFID reader e g from the SIMATIC RF300 series the optical reader can be connected to a communicati...

Page 59: ...optical reader with auto trigger function System characteristics Power supply and system integration are provided through a communication module or over Ethernet To trigger the reader no light barrier or similar must be installed The triggering is performed in the optical reader itself as soon as a readable code comes into the field of view of the optical reader auto trigger A PC programming devic...

Page 60: ...of the optical reader for WinCC flexible on a PC PG with WinCC flexible or an HMI panel The results of the optical reader are obtained and displayed by WinCC flexible via a connection to the S7 controller A PC programming device is connected via Ethernet to allow adjustment of the device System properties HTML browser Visualization takes place via an HTML browser e g Microsoft Internet Explorer on...

Page 61: ...rnal ring lights do not require an additional power supply unit for the power supply Power is supplied via the S7 controller using a corresponding adapter cable An external ring light can be controlled via the stroboscope signal of the optical reader In this case the ring light must be supplied with power by an external power supply 4 10 Other system extensions System integration via Ethernet IP c...

Page 62: ...Network and system integration 4 10 Other system extensions SIMATIC MV500 62 Operating Instructions 06 2018 C79000 G8976 C494 01 ...

Page 63: ...n Connecting and setting up the reader using the PST Page 90 Note that the mounting location and viewing angle may affect the readability of the code There must be as few reflections as possible in the code field The code field must be evenly lit without shadows Keep enough distance between the individual codes The distance between a two dimensional code and image border must be at least 2 cell wi...

Page 64: ...ptical readers and the D65 protective lens barrel article number 6GF3540 8AC12 The protective lens barrels of the SIMATIC MV440 readers are not compatible with the SIMATIC MV500 readers in conjunction with the SIMATIC MV500 built in ring light 5 2 Mounting with built in ring light and mini lens CAUTION Disconnecting SIMATIC MV500 from the power supply Make sure that the power supply is switched of...

Page 65: ... Fasten the ring light holder with the three hexagon socket screws onto the reader 0 45 Nm 3 Screw the desired lens into the lens mount of the reader 4 Insert the micro SD adapter into the reader interface provided If needed insert a micro SD card into the adapter 5 If needed replace the attachment of the built in ring light The attachments can be easily removed from the ring light or placed on it...

Page 66: ...reader on a suitable mounting fixture or holder 4x M4 1 2 Nm Use the mounting plate for SIMATIC MV500 or a mounting device with matching holes Note that the reader has two different drilling templates 50 x 60 57 x 57 Figure 5 2 Drilling templates for mounting the SIMATIC MV500 optical reader 8 Select a suitable location to install the device ...

Page 67: ...ual components CAUTION Disconnecting SIMATIC MV500 from the power supply Make sure that the power supply is switched off when installing uninstalling the devices as well as the internal ring light EF lens and micro SD adapter Disassembling the built in ring light Figure 5 3 Disassembling the built in ring light Follow the steps below to disassemble the built in ring light 1 If necessary remove the...

Page 68: ...holder with the three hexagon socket screws onto the reader 0 45 Nm 3 Insert the straight connector of the lens cable into the interface of the reader a 4 Screw the desired lens into the lens mount of the reader Ensure the correct alignment of the lens This may need to be aligned with the knurled nut washer so that the interface lines up with the cutout interface a 5 Use the lens cable to connect ...

Page 69: ...n find detailed information on the ring light attachments in the following section 10 Screw the D65 protective lens barrel article number 6GF3540 8AC11 onto the reader 11 Mount the reader on a suitable mounting fixture or holder 4x M4 1 2 Nm Use the mounting plate for SIMATIC MV500 or a mounting device with matching holes Note that the reader has two different drilling templates 50 x 60 57 x 57 Fi...

Page 70: ...Ring light attachments Attachment Suitable built in ring lights Attachment properties Attachment with polarization filter Built in ring light red Multi red This attachment is equipped with a polarization filter It was specially developed for flexible use in the near field and far field with white and red LEDs Anti glare attachment Built in ring light red Multi red This attachment allows unimpeded ...

Page 71: ...s 06 2018 C79000 G8976 C494 01 71 Change ring light attachment You can easily change the attachments by installing or removing them from the ring light When installing make sure that the ring light and ring light attachment are aligned with each other Figure 5 6 Changing a ring light attachment ...

Page 72: ...unt and connect an external ring light The external ring light is also used for example when the lighting is not parallel to the viewing direction with strongly reflecting objects External ring light MV500 Mounting fastening hole Socket for lighting unit External ring light holder Protective lens barrel D65 65 Securing screws Optical reader Figure 5 7 Design of SIMATIC MV500 optical reader with ex...

Page 73: ...focus lens Use the lens cable to connect the E focus lens to the reader Insert the angled connector of the lens cable into the interface of the lens 5 Insert the micro SD adapter into the reader interface provided If needed insert a micro SD card into the adapter 6 Screw the D65 protective lens barrel article number 6GF3540 8AC11 onto the reader 7 Mount the ring light holder on the reader with the...

Page 74: ...Mounting 5 5 Mounting with external ring light SIMATIC MV500 74 Operating Instructions 06 2018 C79000 G8976 C494 01 ...

Page 75: ...NOTICE Grounding the device Make sure that the device is grounded through one of the screw points in the housing Use installation of interference proof cables Only use the recommended cable to connect the optical reader Use only shielded cables to power the optical readers Note that the maximum permitted cable length for the power supply is 30 m Do not lay signal lines and heavy current lines toge...

Page 76: ... 802 3af The power is supplied over the Ethernet cables used to connect the individual network components with one another This makes an additional power cable unnecessary SIMATIC MV500 is a PD Powered Device Type 1 Class 3 max 12 95 W Restriction of the power supply type The IEEE standard 802 3af specifies two types of power supplies Voltage via wire pairs that are not used for data transmission ...

Page 77: ...floating according to IEC 60364 4 41 or as SELV according to IEC EN DlN EN 62368 1 and LPS NEC Class 2 NOTICE Protection of the external power supply If the optical reader is supplied via extensive supply lines or networks interference by strong electromagnetic pulses on the supply lines is possible e g from lightning or the switching of large loads The connection of the external power supply is n...

Page 78: ...onger connecting cables up to 1000 m are possible In this case consider the power consumption of the optical reader Avoid connecting more than two cable sections to create a long cable because this increases the cable resistance The reader is supplied with voltage via the combination interface or the Ethernet interface depending on your system configuration Connect the reader to the power supply v...

Page 79: ... DI DQ RS232 and CM M12 12 pin Ethernet interface Power over Ethernet M12 4 pin Figure 6 1 Interfaces cable connection sockets of the SIMATIC MV540 Pin assignment of the cables You can power the optical reader either through the Power IO RS232 or through the communication module cable Note that the DI DQ functions cannot be used if the reader is operated through a communication module ...

Page 80: ... Table 6 1 Pin assignment Power IO RS232 cable M12 female 12 pin Pin Color Signal name Meaning 1 A White INPUT COMMON Reference point 0 V or 24 V for inputs 2 B Brown RS422 TxD_P Send line RS422 TxD positive 3 C Green RS422 TxD_N Send line RS422 TxD negative 4 D Yellow OUTPUT 2 Digital output 2 5 E Gray OUTPUT COMMON Reference point 0 V or 24 V for outputs 6 F Pink RS232 TxD RS422 RxD_P Send line ...

Page 81: ...le M12 male 8 pin M12 female 8 pin Pin Wire color Signal name SIMATIC MV500 1 White 24 V 24 V DC power supply 2 Brown TxD_N Send data 3 Green 0 V Ground 4 Yellow TxD_P Send data 5 Gray RxD_P Received data 6 Pink RxD_N Received data 7 Blue Not connected 8 Red Shield Pin assignment socket wire color of the cable signal connector of the optical reader Industrial Ethernet connecting cable Connect a PC...

Page 82: ... Pin Wire color Signal name SIMATIC MV500 signal 1 Yellow TxD_P Send data 2 White RxD_P Received data 3 Orange TxD_N Send data 4 Blue RxD_N Received data Connecting cable for external ring lights Figure 6 5 Pin assignment connecting cable plug Table 6 4 Connecting cable for external ring lights M12 male 4 pin open end Pin Wire color SIMATIC MV500 signal 1 Brown 24 V DC power supply 2 White Trigger...

Page 83: ...ire the Output Common signal with 24 V DC and the Input Common signal with 0 V Figure 6 6 I O interface as P type Wire the Output Common signal with 0 V and the Input Common signal with 24 V DC Figure 6 7 I O interface as N type Connecting up the Power IO RS232 interface Figure 6 8 Connecting up the power IO RS 232 interface as P type ...

Page 84: ... N type 6 5 Operating optical reader with external ring light You can operate the optical reader with the external ring lights Connecting cables Note Use the Strobe output signal to operate external ring lights You can operate external ring lights using the Strobe output signal The strobe signal is high active The high active time corresponds to the on load factor of the external ring light ...

Page 85: ... your application according to the following wiring diagrams External ring light External ring light holder SIMATIC MV500 optical reader Power IO RS232 cable Connecting cable external ring light Figure 6 10 Connection and wiring for external ring light External ring light External ring light holder SIMATIC MV500 optical reader Power IO RS232 cable Figure 6 11 Connection and wiring for external rin...

Page 86: ...Connection 6 5 Operating optical reader with external ring light SIMATIC MV500 86 Operating Instructions 06 2018 C79000 G8976 C494 01 ...

Page 87: ... Tool PST You can find the Primary Setup Tool PST in your SIMATIC installation or as a free download on the pages of the Siemens Industry Online Support https support industry siemens com cs ww en view 19440762 7 2 Connecting using the CONNECT button Follow the steps below to connect the optical reader and establish the connection using the CONNECT button 1 Connect the power supply cable to the co...

Page 88: ...a the CONNECT button This may interfere with communication in an existing network Another DHCP DNS server in the network must not be enabled If the IP address of the reader is changed after the connection has been established the connection is aborted In addition the CONNECT function is disabled This function can be enabled again via the Settings Options Extras menu Automatic adaption using the RE...

Page 89: ...d the settings are saved in the specified target program Finally the reader returns to processing mode Start If errors occur during the process they are indicated by a yellow or red flashing READ LED You can find detailed information on the errors in the section Diagnostics via the LED display Page 185 You can find additional information about the functions and settings of the READ button in the s...

Page 90: ...er via a connected CM cable or via the Power IO RS232 cable or PoE cable You can find more detailed information on the connection in the section Connecting the power supply Page 77 Note that a self test is performed each time the optical reader is started The self test is indicated by the power LED flashing and lasts from a few seconds to 2 minutes Once the test is completed the power LED lights u...

Page 91: ...gure 7 1 Assigning IP address with the PST 7 Select the displayed reader and then load the configuration into the reader Module Load menu 8 Confirm this dialog box with Yes Result The reader has been assigned the IP address and can be reached at this address from your PC Note Restart may be required Depending on the mode being used you may need to restart the reader by turning the power off and on...

Page 92: ...t reader using the flash test 1 In the menu bar select the menu command Network Browse 2 Select the required module from the device list 3 In the menu bar select the menu command Module Flash 4 Click on the Start button Reaction The LK LED flashes at a frequency of 1 Hz 1 s on the selected reader 5 Click the Stop button to stop the flashing Reset You can also use the Primary Setup Tool to reset th...

Page 93: ...tart the WBM 1 Start your Internet browser 2 Enter the IP address of the reader in the address bar of your browser 3 Confirm your entry by pressing the Enter key Reaction The WBM of the reader opens Figure 7 2 The homepage of the WBM Result You are connected to the reader and the reader can be operated via the WBM Below you can perform the next steps to configure the reader and see initial read re...

Page 94: ... information on installing the reader in the section Notes on installation Page 63 Figure 7 3 The Overview program step in the Program menu of the WBM Note Focus image Depending on the lens used the image must be focused manually When using a mini lens you may need to loosen the fixing screws on the lens and then use the knurled screw to focus the image When using an EF lens the focus setting is p...

Page 95: ...ve program as button Result The optical reader has been commissioned successfully Then you can read codes for your application make special settings and save them under individual programs Note Access online help with the button In the WBM you can use the button at the top right to access the online help at any time The online help opens with the context sensitive help text relating to your curren...

Page 96: ...server As a PROFINET device in a PROFINET network You can change the network settings in the Settings Communication menu of the WBM after initial commissioning of the device Operating optical readers as DHCP clients In DHCP IP mode the optical reader obtains its network address from a DHCP server NOTICE MAC address must be known to DHCP server Note that depending on the network structure the DHCP ...

Page 97: ... a DHCP DNS server NOTICE Possible faults when operating as a DHCP DNS server Note that operating the optical reader as a DHCP DNS server can interfere with communication in an existing network Another DHCP DNS server in the network must not be enabled Note that the optical reader automatically operates as a DHCP DNS server when connected using the CONNECT button Operating the optical reader in PR...

Page 98: ...Commissioning 7 4 Selecting connection alternatives SIMATIC MV500 98 Operating Instructions 06 2018 C79000 G8976 C494 01 ...

Page 99: ...erform diagnostics among other things The connection is via Ethernet The WBM can be opened using a Web browser such as Microsoft Internet Explorer Mozilla Firefox or Google Chrome This device version has the following advantages You do not have to install the software on your PC You can start the WBM from any PC The WBM is always designed to fit your optical reader This means that no version confl...

Page 100: ...re is the status bar with the following information Display of reader status and access status View selection Drop down list for selecting the user interface language Display of the user profile Login drop down list to select the user Help A menu specific toolbar may be displayed below the status bar and above the main window The toolbar is only displayed in the Application and Libraries menus and...

Page 101: ...mode This mode is started either by the READ button or by the Full program function in the program step Overview Auto adaption The access status indicates the status of the WBM at the current time Table 8 2 Access status Icon Description Red padlock With Read only status no operation is possible because the WBM of another PC has control over the optical reader Blue padlock The logged on user is no...

Page 102: ...es or warnings these are displayed in the lower area of the main window Note that the message area is only displayed on the homepage of the WBM WBM alternatives You can find information on alternative operating options in the section Alternative user interfaces Page 224 WBM login when accessing via an automation system If the optical reader is controlled via an automation system i e with the DISA ...

Page 103: ...ion system e g Saving and changing programs if the Take control check box in the Security tab is disabled for the current user in the Options menu of the WBM Table 9 1 Overview Compatible communication modules controllers and program blocks Ident systems and MV interface Compatible program blocks in conjunction with Ident profile with S7 300 400 1200 1500 FB 45 with S7 300 400 1 FB 79 with S7 300 ...

Page 104: ...on via a communication module and Ident profile Integration via RS232 Integration via DI DQ Via the Ethernet interface PROFINET IO TCP IP Integration using the Ident profile and FB 79 via PROFINET IO without an additional communication module Integration via TCP IP This section explains the various options for process connection 9 1 Integration via onboard PROFINET IO You can operate the optical r...

Page 105: ...cal readers in the hardware catalog To integrate the GSD file of the reader into controllers follow these steps 1 Copy the installation file zip locally to your PC You can find the file on the Internet on the pages of the Siemens Industry Online Support https support industry siemens com cs ww en ps 15147 dl 2 Extract the zip file and copy the files it contains to a directory that you can access w...

Page 106: ... MV500 Assigning PROFINET device names The optical reader detects the transmission speed of PROFINET automatically PROFINET operates in 100 Mbps full duplex mode To assign the reader a unique PROFINET device name follow these steps 1 Open the TIA Portal with Start All Programs Siemens Automation TIA Portal Vxx 2 Create a new project 3 Change to the Project view 4 Using the project tree insert an S...

Page 107: ...rop down list 11 In the PG PC interface drop down list in the Online access area select the network adapter via which the optical reader is connected to the PC 12 Click the Update list button to display all reachable devices in the network 13 Select the required device from the list 14 Now click the Assign name button to assign the PROFINET device name to the optical reader Result The reader is as...

Page 108: ...e Ident profile FB 45 FC 45 MOBY mode RF200 RF300 RF600 MV4x0 MV5x0 MOBY U D Transfer speed 19 2 kBd 57 6 kBd 115 2 kBd Selection must be identical to the configuration of the optical reader Diagnostics messages None Standard diagnostics Diagnostics of the optical reader takes place via a separate mechanism 9 3 Control with Ident profile This section explains a process connection using the Ident p...

Page 109: ...containing all the commands and functions for RFID systems and optical reader systems Ident blocks The Ident blocks represent a simplified interface of the Ident profile Each Ident block contains a single command of the Ident profile The TXBUF and RXBUF data buffers for send and receive data memory area of the receive data The following input and output parameters have a meaning different from the...

Page 110: ...TA 0x10 Byte 1 2 5 6 7 8 9 10 11 12 13 14 15 16 Value 0x04 0x00 0x0A 0x00 0x00 0x25 0x02 0x00 0x01 0x00 0x00 0x0F 1 1 0x00 INIT without program selection 0x01 0x0F Number of the program to be started INIT with program selection 9 3 2 Control with MV commands via Ident profile The optical reader is controlled by the PHYSICAL WRITE and PHYSICAL READ commands Chaining of commands is not supported An ...

Page 111: ...ror is in processing mode or is in STOP mode Table 9 7 States of the optical reader RDY ready IN_OP in operation Description X 0 Group error 1 1 Processing mode 0 1 Stop or adjustment mode Depending on the state of the optical reader different MV commands are permissible see section Preconditions for the commands Page 124 or an acknowledgment of an error see section Group error Page 125 is require...

Page 112: ...zation until you receive a positive acknowledgment Reset of pending error with the subsequent start of the selected program If the selected program does not exist the initialization receives a negative acknowledgment Initialization without program selection Initialization without program selection enables Initialization after startup After the self test the optical reader changes to the operating ...

Page 113: ... Program change write program number You can perform a program change using the PHYSICAL WRITE command The command contains the data of the following table If the program change is successful the WRITE command receives a positive acknowledgment otherwise it receives a negative acknowledgment Before the program change the DISA bit in the optical reader is automatically set and reset after the progr...

Page 114: ... this receives positive acknowledgment you must then read out the actual program number with a PHYSICAL READ command You can find more detailed information on the PHYSICAL READ command in the section PHYSICAL READ commands Page 119 The PHYSICAL WRITE command must specify the length 0x01 CMD_STRUCT LEN_DATA 0x01 otherwise the command receives a negative acknowledgment Table 9 12 CMD_STRUCT Paramete...

Page 115: ...scarded This also applies to a program change The structure of the memory area is outlined in the table below The total length of the data to be written is the overall length of the match string 3 bytes for the length and the command identifier CMD_STRUCT LEN_DATA n 3 If the new match string is applied to the current program the command receives positive acknowledgment If the match string cannot b...

Page 116: ...ommand The PHYSICAL WRITE command must specify the length 0x01 CMD_STRUCT Length 0x01 otherwise the command receives a negative acknowledgment Table 9 16 CMD_STRUCT Parameter Value CMD 0x71 OffsetBuffer 0x00 UID 0x00 Length 0x01 StartAddress 0x00 Table 9 17 Memory area of the receive data TXREF or RXREF Address Value Meaning 0x0000 0x04 Command identifier Read match string DISA bit Command Set DIS...

Page 117: ...in the PHYSICAL WRITE command only contains the command identifier Reset DISA bit If the DISA bit of the optical reader has been reset the command receives positive acknowledgment If it was already reset this command has no effect but is nevertheless positively acknowledged The PHYSICAL WRITE command must specify the length 0x01 CMD_STRUCT Length 0x01 otherwise the command receives a negative ackn...

Page 118: ...WBM Receipt of this command is logged in the diagnostics data records If the command contains an invalid parameter a negative acknowledgement is sent The PHYSICAL WRITE command must specify the length 0x07 CMD_STRUCT LEN_DATA 0x07 otherwise the command receives a negative acknowledgment Table 9 22 CMD_STRUCT Parameter Value CMD 0x71 OFFSETBUFFER 0x00 EPCID_UID 0x00 LEN_DATA 0x07 ADDR_TAG 0x00 Tabl...

Page 119: ...0x02 Logical signal RDY 0x03 Logical signal READ 0x04 Logical signal MATCH 0x05 Logical signal NOK 0x0005 0x00 Reserved Must be 0x00 to maintain upwards compatibility 0x0006 0x00 Reserved Must be 0x00 to maintain upwards compatibility 9 3 2 4 PHYSICAL READ commands Supported MV commands Using the PHYSICAL READ command you can read out various MV commands Machine Vision commands The following comma...

Page 120: ...ith the value 0x00 You can also configure the format text so that the result bits READ MATCH N_OK are inserted in the string If you do not want to know the total length of the result text send a PHYSICAL READ command starting at the address 0x0002 CMD_STRUCT ADDR_TAG 2 You can also start to read from any start address for example when the result string is only relevant starting at the 10th charact...

Page 121: ...RXREF You can abort the execution of the command by setting the INIT bit Command Read program number When a PHYSICAL READ command is received the MV command Read program number PHYSICAL WRITE command must have been issued immediately beforehand in order for the current program number to be returned You can find more information on this subject in the section PHYSICAL WRITE commands MV command inte...

Page 122: ...mand the following data is available in the memory area of the receive data If the length of the data to be read CMD_STRUCT LEN_DATA is not n 2 bytes n total length of the match string the match string is truncated or the command data area is padded with 0x00 Table 9 29 CMD_STRUCT Parameter Value CMD 0x70 OFFSETBUFFER 0x00 EPCID_UID 0x00 LEN_DATA total length of the match string 2 ADDR_TAG 0x00 Ta...

Page 123: ... The specified address for a WRITE command is 0x0000 MV command program change Length of the data to be written is 0x01 Program number transferred is 0x0F Program number transferred is not saved 0xE6FE01 Command not allowed see section Preconditions for the commands Page 124 or the command was aborted The precise error message can be obtained with INIT without program selection Possible causes The...

Page 124: ...SA No group error Processing mode Stop mode Program change write program num ber CM or PROFINET IO Read program number CM or PROFINET IO Write match string CM or PROFINET IO Read match string CM or PROFINET IO Set DISA bit CM or PROFINET IO Reset DISA bit CM or PROFINET IO Set digital out CM or PROFINET IO Read result CM or PROFINET IO Trigger read result string CM or PROFINET IO CM or PROFINET IO...

Page 125: ...s set automatically and reset again after the status change If the DISA bit was set manually before it remains set after the status change Initialization without program selection If the cause of the group error is to be identified using the Ident profile initialization without program selection needs to be used Note that when using the Ident profile without a communication module PROFINET diagnos...

Page 126: ... 9 3 Principle of data transmission via PROFINET IO FB79 Note Relevant bytes of the user data Bytes 1 to 31 of the Send user data interface are relevant Only bytes 1 to 4 of the Receive user data interface are relevant 9 4 1 Assignment of the interfaces relevant to PROFINET IO Control status byte Table 9 33 Assignment of control bytes input signals Bit Signal Description 0 DISA Disable Disables ma...

Page 127: ...e signals only work if DISA 1 Table 9 34 Assignment of status byte output signals Bit Signal Description 0 IN_OP In operation 0 Error message is displayed 1 Optical reader functional no error 1 TRD Program saved In run 0 Selected program is not saved 1 Selected program has been saved With Save program TRN 1 0 Save program active 1 Acknowledgment signal RDY 0 2 RDY Ready 0 Startup of the optical re...

Page 128: ...o be transferred to the I O controller 2 Total net length of the data to be transferred in bytes in STEP 7 format 3 4 Data ID of the supplied data 5 1st user data byte 31 27th user data byte Note Coding of the sent data The 4 Data ID of the supplied data byte defines the transferred data The coding matches byte 4 of the Receive user data interface With a read job on the Receive user data interface...

Page 129: ...eristics in classes absolute quality characteristics and result string 88 Position of the data matrix code 89 Position and result string 8A Position and absolute quality characteristics 8B Position quality characteristics as absolute values and result string 8C Position and quality characteristics in classes 8D Position quality characteristics in classes and result string 8E Position quality chara...

Page 130: ... properties in the data packet The result string is returned following the code properties if applicable Table 9 38 Possible contents and data types of the data identifier Data to be read consists of Data type Position of the data matrix code 1 X position Y position Roll angle Viewing angle INT Absolute quality characteristics Symbol contrast Print growth Axial non uniformity Unused error correcti...

Page 131: ...TIC MV500 Operating Instructions 06 2018 C79000 G8976 C494 01 131 9 4 2 Select operating modes using the control status byte The following modes are available Select program Save program Start processing You can find a description of the modes under Operation of the optical reader ...

Page 132: ...500 132 Operating Instructions 06 2018 C79000 G8976 C494 01 Select program To select a program apply the relevant bit pattern at the inputs SEL0 to SEL3 You can select programs 1 to 15 When you select program 0 the program last selected is retained Figure 9 4 Time diagram Select program ...

Page 133: ...ut Output Description 1 DISA 1 TRN 0 TRG 0 RES 0 Program selection is prepared DISA must have the value 1 No edge change is necessary 2 SEL0 1 SEL1 1 SEL2 0 SEL3 1 Select program for example program 11 3 TRD 0 RDY 0 Program selection is started 5 TRD 1 RDY 1 Program change is completed after approximately 150 ms to 15 s If the selected program is not saved TRD and RDY will retain the value 0 ...

Page 134: ...B 79 SIMATIC MV500 134 Operating Instructions 06 2018 C79000 G8976 C494 01 Save program The diagram below shows the program saving procedure using program 11 as an example Note that the trigger signal must be present for at least 5 ms Figure 9 5 Time diagram Save program ...

Page 135: ...scription 1 DISA 1 Apply for at least 100 ms SEL0 1 SEL1 1 SEL2 0 SEL3 1 Disable keyboard control DISA must have the value 1 No edge change is necessary Select program to be saved for example code 11 2 TRN 1 SEL0 SEL1 SEL2 SEL3 0 Start program saving TRD 0 RDY 0 TRD signal changes to FALSE RDY signal changes to FALSE 3 Wait at least 200 ms SEL1 1 Feed in object with data matrix code Save program A...

Page 136: ...rollers The example program can only run on the following S7 controllers On a CPU 318 and all S7 400 CPUs On all S7 300 CPUs with MMC On all other S7 300 and S7 400 CPUs you must use SFCs 14 and 15 for all access to the two user data interfaces Explanation of the program The example program has the following properties Only the pure result string with data ID B 16 81 is output The I O controller d...

Page 137: ...he optical reader L ED 9 Read first 4 bytes of user data T DB17 DBD 4 Store in DB L ED 13 Read next 4 bytes of user data T DB17 DBD 8 Store in DB L ED 17 Read next 4 bytes of user data T DB17 DBD 12 Store in DB L ED 21 Read next 4 bytes of user data T DB17 DBD 16 Store in DB L ED 25 Read next 4 bytes of user data T DB17 DBD 20 Store in DB L ED 29 Read next 4 bytes of user data T DB17 DBD 24 Store ...

Page 138: ...e value 1 in byte 1 of the Send user data interface means that the optical reader has started data transmission Read out the net total length of the data to be transferred from bytes 2 and 3 of the Send user data inter face and the user data of the 1st data packet from bytes 5 to 31 3 Acknowledge correct receipt of the 1st data packet by writing the value 1 to byte 1 of the Receive user data inter...

Page 139: ... in the WBM under Settings Communication Interfaces PROFINET IO Time limit The correct order of the data packets acknowledged by the I O controller is monitored If an error occurs the optical reader enters the value B 16 FF in byte 1 of the Send user data interface which causes the current data transfer to abort We recommend that you monitor the following in the user program of the I O controller ...

Page 140: ...sition of the code Output the quality characteristics of the currently read code Output the number of the currently selected program Output the current operating state of the optical reader Reset the DISA control signal Whether or not a job can be executed successfully depends on the current operating state of the optical reader and its parameter settings A description of which jobs are possible i...

Page 141: ...th a job number 0 Job execution is completed when the ACTIVE parameter changes to the value FALSE and either DONE or ERROR has the value TRUE positive edge Note that various jobs can be handled in one CPU cycle and the ACTIVE parameter does not therefore change to the value TRUE This involves the Read out status and Reset DISA bit jobs In this case it may also not be possible to detect an edge cha...

Page 142: ..._ STATUS INPUT WORD 2 0 W 16 0000 Address of the status byte of the optical read er The address must be in the process image of the CPU you are using LADDR_ SEND INPUT WORD 4 0 W 16 0000 Start address of the Send user data inter face of the optical reader LADDR_ RECV INPUT WORD 6 0 W 16 0000 Start address of the Receive user data inter face of the optical reader COMMAND INPUT WORD 8 0 W 16 0000 Jo...

Page 143: ... error has occurred ERRCODE OUTPUT DWORD 24 0 DW 16 00000000 Error information DW 16 0000 0000 No error DW 16 0000 wxyz Warning DW 16 0001 wxyz Internal FB error DW 16 0002 wxyz Optical reader error see table below for error information STATE OUTPUT WORD 28 0 W 16 0000 Operating state of the optical reader W 16 0000 Status not up to date W 16 0001 RUN processing mode with output of the result stri...

Page 144: ...ses and in absolute format 0087 Output quality characteristics as classes and in absolute format and output result string 0088 Output code position 0089 Output code position and result string 008A Output code position and absolute quality characteristics 008B Output code position and absolute quality characteristics and output result string 008C Output code position and quality characteristics as ...

Page 145: ... STATIC INT 40 0 0 Viewing angle angle between the axis of the optical read er and the surface of the code field CONTRAST_F STATIC CHAR 42 0 Symbol contrast as class value valid if GROWTH_F STATIC CHAR 43 0 Print growth as class value valid NONUNIF_F STATIC CHAR 44 0 Axial non uniformity as class value valid if not equal to ERR_CORR_F STATIC CHAR 45 0 Unused error correction value valid if Note If...

Page 146: ...ve when the job is canceled the transfer aborts and the error is reported with an appropriate error message in the ERRCODE parameter ERROR then has the value TRUE and DONE has the value FALSE A transfer is active when DONE and ERROR show the value FALSE If no transfer is active during the cancellation and once the job is completed the ERRCODE parameter has the value 0 ERROR has the value FALSE and...

Page 147: ...16 0081 If you attempt to cancel a current change program job the ERRCODE parameter will change to DW 16 00000002 however processing for the job will be completed Note Notes on the program change Note the following points when changing programs When there is a program change the optical reader changes to STOP for at least 150 ms In isolated cases a program change can take up to 15 s If you specify...

Page 148: ...parameter will change to DW 16 00000002 however processing for the job will be completed Sequence when outputting the currently selected program COMMAND W 16 0003 When the job is triggered the parameters DONE and ERROR have the value FALSE The ACTIVE parameter has the value TRUE The block then queries the program now selected on the optical reader and outputs this program at the CODE_OUT parameter...

Page 149: ...ses and output result string 0086 Output quality characteristics as classes and in absolute format 0087 Output quality characteristics as classes and in absolute format and output result string 0088 Output code position 0089 Output code position and result string 008A Output code position and absolute quality characteristics 008B Output code position and absolute quality characteristics and output...

Page 150: ...r specifications FB 79 enters the result string Process the data entered in RECV before the next trigger otherwise the consistency of this data cannot be guaranteed At the same time you should also process the LENGTH parameter because the receive area is written only up to this length You can abort an active read job by calling FB79 with COMMAND W 16 0000 If an error occurs when processing a job o...

Page 151: ...n taken over by the WBM 0001 0006 1 Invalid program number PARAM1 parameter Program numbers 1 to 14 save program and 0 to 15 change program are permitted 0001 0007 1 Job canceled by user 0001 0008 1 Saving a program is not possible because the control of the optical reader may have been taken over by the WBM 0001 0009 1 Illegal receive area Only data blocks and the BYTE data type are permitted 000...

Page 152: ...cessing starts on a positive edge The optical reader has two freely assignable digital outputs The following table provides an overview of the possible output signals Table 9 52 Assignment of status byte output signals Name Description IN_OP In operation 0 Error message is displayed 1 Optical reader functioning no error TRD Trained In run 0 Selected program is not saved 1 Selected program has been...

Page 153: ...r for all other commands Settings Communication Use Connection When using the TCP IP transport connection the optical reader is either a client or server Settings Communication Interfaces TCP As client the optical reader actively establishes the connection to the partner In this case the partner must be the server and accept an incoming connection at the configured port As server the optical reade...

Page 154: ...ogramnr Save program with external trigger MT programnr Reset command MRES Set digital out MO p1 p2 p3 p4 p5 p6 9 6 1 Trigger When the optical reader receives a character string that is identical to the configured character string in the WBM it triggers image acquisition and processing 9 6 2 Write match string Note Sent match string takes effect immediately A sent match string takes effect immedia...

Page 155: ...0x00 0xFF 0x00 0xFF All printable characters Note that saving the new match string is not persistent If the reader exits processing mode for example by changing to STOP mode or to the group error status the overwritten match string is discarded This also applies to a program change The characters of the command must be sent as a contiguous command If the spacing between the individual characters i...

Page 156: ...current program number There is no error if the value is 00 endekennung Non printable ASCII character with the value 0x04 9 6 5 Select program number This command changes the program or switches to the processing mode with the specified program number provided this was assigned String MR programnr Machine command Run program programnr Table 9 56 String structure Characters Description programnr Nu...

Page 157: ...command Immediate store program programnr Table 9 57 String structure Characters Description programnr Number of the program saved Two printable ASCII characters with the value 0 to 9 Valid range of values 00 15 This command returns no response string Using the Query status command you then check if the program change has been successful If for example pro gram number 5 is selected and the status ...

Page 158: ...g Reply sTore program ReaDY Table 9 59 String structure Characters Description endekennung Non printable ASCII character with the value 0x04 After this response string is received a trigger can be sent via an external source Note the following If this response string is not sent either the DISA bit has not been set or program no is outside the valid range If RTRDY is received and the trigger is se...

Page 159: ...ic status query recommended time interval 1 s If the optical reader is in processing mode with program no 05 the saving process was success ful If an error occurred the program could not be saved e g no code in the image If the optical reader is not in processing mode or there is no group error the saving process has not finished MGST RGST 9 6 8 Reset command This command acknowledges an error or ...

Page 160: ... WBM Receipt of this command is logged in the diagnostics data records String MO p1 p2 p3 p4 p5 p6 Machine command set digital out Table 9 61 String structure Characters Description p1 Number of the logical external signal Two printable ASCII characters with value 1 to 4 The values correspond to EXT_1 EXT_2 EXT_3 and EXT_4 p2 Level of the signal ASCII characters with the value 0 to 2 0 Set level s...

Page 161: ...gure an IP address in the WBM that corresponds to the address of the client The optical reader only processes the HTTP requests that have the configured IP address as the sender 9 7 1 XML backup and XML restore Note Do not control at the same time via the control interface Ensure throughout the entire automation process that nothing is controlled via the control interface while the XML Backup and ...

Page 162: ...quests if the requirements have been met the following tasks are first performed in both cases 1 The connection to the WBM is terminated While the HTTP request is being processed by the optical reader you can only open the WBM in READ ONLY mode 2 The optical reader changes to Stop mode 3 The IN_OP bit is set to 0 9 7 2 XML backup Once the optical reader has sent the HTTP response the IN_OP bit is ...

Page 163: ... Create http request HttpWebRequest myRequest HttpWebRequest WebRequest Create http 192 168 0 42 xml backup cgi myRequest Method GET myRequest ContentLength 0 try Get response HttpWebResponse myHttpWebResponse HttpWebResponse myRequest GetResponse Get response stream Stream streamResponse myHttpWebResponse GetResponseStream Read stream and write to file stream xml data byte readBuffer new byte 256...

Page 164: ...al reader does not match the IP address of the imported XML Restore file remote client connection and data transfer are not possible Ensure that the remote client IP address is not imported by disabling the form data date in the XML Restore file importremoteclientip Request Stucture and properties of the request URI http Optical reader IP address xml restore cgi e g http 192 168 0 42 xml restore c...

Page 165: ...on off REMOTEXMLUPLOADPARA Content Disposition form data name importcodes on off REMOTEXMLUPLOADPARA Content Disposition form data name importcustomgui on off REMOTEXMLUPLOADPARA Content Disposition form data name importremoteclientip on off REMOTEXMLUPLOADPARA Response Structure and properties of the response HTTP status code 200 OK Data 2 XML upload and import were only partially successful The ...

Page 166: ... set value to off if security settings shall not be imported REMOTEXMLUPLOADPARA r nContent Disposition form data name importsec r n r non r n set value to off if programs calibrations fonts and models shall not be imported REMOTEXMLUPLOADPARA r nContent Disposition form data name importcodes r n r non r n set value to off if Custom GUI shall not be imported REMOTEXMLUPLOADPARA r nContent Disposit...

Page 167: ...graphical user interface for detailed error description Close response myHttpWebResponse Close catch System Net WebException we Console WriteLine NO PERMISSION FOR XML RESTORE Console WriteLine we Status ToString Console WriteLine we ToString catch Exception e Console WriteLine e ToString 9 8 SNMP Simple Network Management Protocol SNMP is a protocol for managing networks and devices in the networ...

Page 168: ...ct sysLocation sysName For all other MIB objects MIB object groups only read access is possible for security reasons Traps are not supported by the optical reader Access permissions using community names The optical reader uses the following community strings to control the access rights to the SNMP agent Table 9 62 Access rights in the SNMP agent Type of access Default community string Read acces...

Page 169: ...ages of Siemens Online Product Support https support industry siemens com cs ww en ps 15147 ae Integration of FB 79 into a STEP 7 program In the accompanying STEP 7 program the FC1 function contains a simple example for outputting the result string You can execute a program change using the FC2 function When supplied only FC1 is called in OB1 To activate FC2 you will need to either delete the firs...

Page 170: ...the following control and status bytes in addition to the FB 79 call in your program Table 9 63 Control and status bytes for FB 79 call Bit Byte Signal Description A x 6 Control byte TRG Processing is started with a positive edge A x 7 Control byte RES Reset sensor error E x 0 Status byte IN_OP 0 Error or startup 1 Sensor is functional E x 2 Status byte RDY 1 Sensor is in RUN mode i e it is ready ...

Page 171: ...t interface Settings in WBM Make the following settings in the WBM Settings Communication Interfaces Archiving MMI menu Enter the IP address and the port of the PC on which you want to archive the diagnostic information Settings Communication Use Diagnostics transfer menu Select from the drop down lists which data you want to archive Diagnostics data sets diagnostics images or both Operation of th...

Page 172: ...ea Output Save Bitmaps to and Save CSV files to Specify the storage path under which the diagnostics images and CSV files are saved Bitmap Filename Template and CSV Filename Template In these input boxes you can define specifications for naming the generated files You can use the following placeholders Date Is replaced with the current date or the date stamp of the image acquisition in the Year Mo...

Page 173: ... Waiting for Connection appears on the screen First check whether the connection settings are configured correctly in the example program and in the optical reader Check the firewall settings if the optical reader cannot set up a connection despite correct configuration In this case contact the network administrator if necessary To stop transferring the diagnostic data click on the Stop Recording ...

Page 174: ...Process interfacing via an automation system PLC PC 9 9 Example programs SIMATIC MV500 174 Operating Instructions 06 2018 C79000 G8976 C494 01 ...

Page 175: ...ng onboard PROFINET and FB 79 or Ident profile in the device diagnostics When using the Ident profile in the diagnostics 10 1 1 Message types For the messages a distinction is made between the following message types Error messages Warnings notes Read results All three message types are displayed in the WBM Most messages of the error message type trigger a diagnostic interrupt on the relevant PROF...

Page 176: ...1 Error during DISA signal change W 16 5003 03 E6FE04 When the program is saved the DISA signal is changed at an invalid location Check the sequence of applied signals Start the program saving process again Error in se quence W 16 5004 04 E6FE04 While the program is being saved the time sequence of applied sig nals is not adhered to Check the sequence of applied signals Start the program saving pr...

Page 177: ...short time Reduce the trigger frequency or process the results more quickly on the CPU The transmission speed of the communication module connection can possibly be increased To cover short term peak loads the size of the image buffer in the WBM can be increased un der Program Image acquisition Mode Error Program requires EF lens W 16 5011 17 E1FE06 An EF lens is configured in the program but it i...

Page 178: ...der an invalid number via the interface set in Control ler Select a program number be tween 1 and 15 Error PROFINET IO connec tion error W 16 5012 18 PROFINET IO connection termination The connection to the PROFINET IO controller was interrupted Check the connec tion to the I O controller Error PROFINET IO controller status STOP 21 PROFINET IO controller is in STOP status Note No diagnostic interr...

Page 179: ...te No diagnostic interrupt is sent to the I O controller May occur if triggering is too fast The Ident profile can only pro cess one command at a time before a new command can be executed Self acknowledging connection errors The following connection errors are self acknowledging Error TCP communication Error Archiving MMI communication Error PROFINET IO connection error Error PROFINET IO controlle...

Page 180: ...hether the code just read is correct 2 Check and if necessary correct the selected result settings in the decoder step in the Result tab 3 Match error Read result Match string The configured comparison op tion was not found in the code to be compared The string defined for training does not match the current string of the code or the plain text Check the selected result settings 4 Format error Rea...

Page 181: ...e processing was interrupted by a trigger signal 0004 Non ECC200 Code in step n A data matrix code was found in step n that does not correspond to ECC200 Note The check for ECC200 is performed only in adjust ment mode and during Save program 0005 Step n Structured Append DMC not supported In step n a Structured Append DMC type was found This DMC type is not supported 0006 Step n Reader Programming...

Page 182: ...timeout reached in step n In step n the defined time limit was reached 1006 No text found in step n OCR No text was found in step n 1007 Text length is less than minimum specified in step n OCR The text found in step n is shorter than the minimum setting 1008 Text length exceeds the maximum specified in step n OCR The text found in step n is longer than the maximum setting 1009 Quality violates li...

Page 183: ... Matrix The quiet zone around the data matrix contained in the image is too small For verification a quiet zone of at least the size of two cells is required only for verifi cation according to ISO IEC 15415 or 29158 4714 Verification failed in step n RDA could not find the horizontal timing pattern The reference decoding according to ISO IEC 16022 2006 signals an error when searching for the hori...

Page 184: ...nd in step n Locator No objects were found in step n 10 1 5 Filter error messages If a filter error occurs the following error messages are output You can find additional information in the section Overall result of the online help Table 10 4 Filter error messages Error message s For filter mode only Description Symbol does not use GS1 encoding GS1 The code read does not begin with the GS1 start s...

Page 185: ...ch Wrong transmission speed Full duplex transmission is not enabled The IP address is incorrect Bad configuration Bad parameter assignment Bad or missing device name I O controller not available switched off Start the WBM to view the error message Perform the suggested corrective measures in the section Error mes sages Page 176 Check whether the IP address or device name occurs more than once in t...

Page 186: ...rective measures READ Red flashing frequency 0 5 s The exposure time setting was unsuccess ful The exposure time setting was unsuccessful The error is displayed for 5 s the READ function is then terminated Possible causes The lighting conditions are not sufficient for an automatic adjustment Too little light available for example because no light source is installed or the light source is not suff...

Page 187: ... the respective code types are correctly within the ROI of the camera If necessary change the settings and save the source program again Red flashing frequency 1 s The function was canceled The function is not allowed possible and has been can celed The error is displayed for 5 s the READ function is then terminated Possible causes The function is not allowed The WBM is open The reader is in proce...

Page 188: ...ent of an error Variable Value Meaning OB_82_EV_CLASS B 16 39 Event entering state OB_82_MDL_DEFECT TRUE Module problem OB_82_EXT_FAULT TRUE External problem Unfortunately you cannot identify the actual cause of the problem in the local variables of OB82 You can determine this with PROFINET IO by calling SFB 54 RALRM in OB 82 The entry Faulty module appears in the diagnostic buffer and the corresp...

Page 189: ...file type 0000 23 B 16 00 Bit 0 3 Alarm info type 0000 Bit 4 7 Structure version 0000 24 B 16 00 B 16 01 Flags of the PNIO controller interface module Bit 0 0 Alarm from an integrated interface module Bit 0 1 Alarm from an external interface module Bits 1 7 all 0 25 B 16 01 B 16 00 Flags of the PNIO controller interface module Bit 0 1 with incoming alarm Bit 0 0 with outgoing alarm Bits 1 7 all 0 ...

Page 190: ...bmodule identification fixed 24 25 W 16 Bxxx W 16 xxx Alarm specification for incoming outgoing alarm Bits 0 to 10 Sequence number Bit 11 Channel diagnostics 0 fixed Bit 12 Status of vendor specific diagnostics Bit 13 Status of diagnostics for submodule Bit 14 Reserved 0 Bit 15 Diagnostics status 26 27 W 16 0004 ID for vendor specific diagnostics fixed 28 29 See value with the section Error messag...

Page 191: ...tarting at byte 14 14 15 W 16 0004 ID for vendor specific diagnostics fixed 16 17 W 16 0000 Channel number 18 19 W 16 0805 W 16 1005 Content identical to that of bytes 12 and 13 20 21 See value with the section Error messages Page 176 ID of the error that occurred 10 2 Maintenance and repair Maintenance The devices are maintenance free Cleaning is usually not necessary If the protective lens barre...

Page 192: ...re that you back up the configuration stored on the optical reader so that you can transfer this to the newly connected reader following module replacement The backup xml is made using the WBM via the Device System Device configuration menu You can save the configuration on the PC or on an SD card Note Compatibility and device replacement of SIMATIC MV440 and SIMATIC MV540 Note that the SIMATIC MV...

Page 193: ... 4 Install the new reader 5 Connect the reader to the PC or to the SIMATIC controller 6 Connect the reader to the power supply using the connecting cable Wait until the reader has started up and is ready for operation PWR LED is green 7 Wait until the new reader is automatically assigned the IP address of the replacement device If necessary assign a unique IP address and a unique device name to th...

Page 194: ...Service and maintenance 10 3 Replacing a module SIMATIC MV500 194 Operating Instructions 06 2018 C79000 G8976 C494 01 ...

Page 195: ...use 1D codes Int 2 5 Code 128 Code 93 Code 39 Code 32 Codebar EAN 13 EAN 8 UPC A UPC E GS1 Pharmacode Postnet 2D codes DMC dot code PDF417 without Truncated Micro and Macro QR without Micro and Macro Interfaces Combination interface Power supply DI DQ RS232 and CM M12 12 pin Ethernet interface Power over Ethernet M12 4 pin Number of digital inputs 1 Number of digital outputs 3 Design of digital in...

Page 196: ...c exposure time Range 70 3000 mm 1 Mounting type of lens C mount lens connection Type of light source Built in ring lights or external ring lights Image acquisition frequency max SIMATIC MV540 S 120 Hz SIMATIC MV540 H 100 Hz SIMATIC MV560 X 35 Hz Type of focusing Mini lens Manual adjustment on the lens EF lens Automatic setting via WBM Supply voltage current consumption power loss Supply voltage 2...

Page 197: ... and storage 30 70 C Relative humidity max 95 Degree of protection IP67 according to IEC 60529 Shock resistance IEC 60068 2 Shock acceleration 300 m s Vibration acceleration 40 m s Design dimensions and weight Dimensions W H D 68 122 45 mm Weight 0 55 kg Type of mounting 4 x M4 screws LED display design 7 LEDs Standards specifications approvals Approvals CE MTBF 61 years 1 Using C mount lenses and...

Page 198: ...ns Table 11 2 Technical specifications of the EF mini lens 6GF3540 8EA03 0LL0 Product type designation EF mini lens 25 mm Permitted ambient conditions Ambient temperature During operation 0 50 C During transportation and storage 20 70 C Relative humidity max 95 Design dimensions and weight Dimensions H 31 56 mm Weight 80 g Standards specifications approvals MTBF 735 years ...

Page 199: ...x Product type designation Built in ring light for SIMATIC MV500 Optical data Lighting distance max 0 8 m Light color wavelength relative luminosity 0 2 1 0 8DA13 Red 618 nm Flash mode Duty cycle 8 Max exposure time 10 ms Permitted ambient conditions Ambient temperature During operation 0 50 C During transportation and storage 20 70 C Relative humidity max 95 Design dimensions and weight Dimension...

Page 200: ...400 MV500 Optical data Lighting distance max 3 0 m Light color wavelength relative luminosity 0 2 1 0 8DA1 Red 625 nm 7BA1 Infrared 850 nm Flash mode Duty cycle 40 Max exposure time 10 ms Supply voltage current consumption power loss Supply voltage 24 V DC 18 to 30 V DC Current consumption at 24 V DC Red 0 6 A Infrared 1 0 A Permitted ambient conditions Ambient temperature During operation 0 50 C ...

Page 201: ...06 2018 C79000 G8976 C494 01 201 Dimension drawings 12 All dimensions in mm 12 1 SIMATIC MV540 Figure 12 1 SIMATIC MV540 optical reader 12 2 Built in ring lights for SIMATIC MV500 Figure 12 2 Built in ring light for SIMATIC MV500 far field ...

Page 202: ...MV500 SIMATIC MV500 202 Operating Instructions 06 2018 C79000 G8976 C494 01 12 3 D65 protective tube for SIMATIC MV500 Figure 12 3 D65 protective tube for SIMATIC MV500 metal glass 12 4 D65 protective tube extension Figure 12 4 D65 protective tube extension ...

Page 203: ...nsion drawings 12 5 Mounting plate for SIMATIC MV500 SIMATIC MV500 Operating Instructions 06 2018 C79000 G8976 C494 01 203 12 5 Mounting plate for SIMATIC MV500 Figure 12 5 Mounting plate for SIMATIC MV500 ...

Page 204: ...C MV500 with external ring light SIMATIC MV500 204 Operating Instructions 06 2018 C79000 G8976 C494 01 12 6 SIMATIC MV500 with external ring light Figure 12 6 SIMATIC MV500 optical reader with external ring light and mounting plate ...

Page 205: ...external SIMATIC MV500 Operating Instructions 06 2018 C79000 G8976 C494 01 205 12 7 Ring light external Figure 12 7 Ring light external 12 8 Ring light holder for external ring light Figure 12 8 Ring light holder for external ring light ...

Page 206: ...Dimension drawings 12 8 Ring light holder for external ring light SIMATIC MV500 206 Operating Instructions 06 2018 C79000 G8976 C494 01 ...

Page 207: ...nd application Product range of the SIMATIC MV500 optical reader The product range of the MV500 includes the following product categories Optical readers Optical accessories Lens Filter Ring lights Built in ring lights External ring lights Support for external ring lights Protective lens barrels PoE switches for power supply Cables Freely configurable cables for Ethernet PROFINET Cable for connect...

Page 208: ...use of micro SD card and EF lens In this case it is recommended to use an MV440 protective lens barrel 13 2 Optical readers Note Scope of delivery of the optical readers The optical readers come with an adapter for the micro SD card The scope of delivery of the optical readers does not include protective lens barrel lens lighting micro SD card and connecting cable Table 13 1 SIMATIC MV500 optical ...

Page 209: ... mm 6GF9001 1BE01 Mini lens 12 mm 1 1 4 PENTAX H1214 M KP Fixed focal distance Aperture and focus adjustable Dimensions L 29 5 35 7 mm 6GF9001 1BL01 Mini lens 16 mm 1 1 4 PENTAX C1614 M KP Fixed focal distance Aperture and focus adjustable Dimensions L 29 5 37 2 mm 6GF9001 1BF01 Mini lens 25 mm 1 1 4 PENTAX C2514 M KP Fixed focal distance Aperture and focus adjustable Dimensions L 29 5 38 9 mm 6GF...

Page 210: ...n addition Without a protective lens barrel the camera only achieves IP20 degree of protection Note Compatibility of the built in ring lights for SIMATIC MV440 Note that SIMATIC MV440 built in ring lights are compatible with SIMATIC MV500 optical readers However using the MV440 built in ring lights on MV500 does not support the micro SD card and E focus function Table 13 4 Built in ring lights for...

Page 211: ...m Inner diameter 68 mm Degree of protection IP67 6GF3400 0LT01 7B A1 Ring light external metal red clear Power supply 24 V 18 30 V Light source 625 nm Lighting distance 500 3000 mm Dimensions L 142 43 mm Inner diameter 68 mm Degree of protection IP67 6GF3400 0LT01 8D A1 Table 13 6 Ring light holder for external ring lights Ring light holder Description Article number Ring light holder for external...

Page 212: ...C MV500 Protective lens barrel Description Article number D65 protective tube Metal glass Degree of protection IP67 Front pane Glass Dimensions L 65 65 mm Inner diameter 60 4 mm Max lens length with built in ring light 44 7 mm without built in ring light 47 9 mm Suitable for filters M58 0 75 with IP67 M62 0 75 without IP67 6GF3540 8AC12 Table 13 9 Protective lens barrel extension for built in ring...

Page 213: ...208 0UA00 5ES6 SCALANCE XP216 POE EEC 6GK5216 0UA00 5ES6 SCALANCE X308 2M POE 6GK5308 2QG10 2AA2 SCALANCE XR324 4M POE 6GK5324 4QG10 1AR2 6GK5324 4QG10 1HR2 6GK5324 4QG10 3AR2 6GK5324 4QG10 3HR2 SCALANCE XR324 4M POE TS 6GK5324 4QG00 1CR2 6GK5324 4QG10 1CR2 13 3 6 Cables and other accessories Note Ordering information Either one or two cables are required depending on the application The cables ar...

Page 214: ... M12 180 M12 180 Pre fabricated IE FC TP trailing cable GP 2 x 2 PROFINET Type C M12 connector 4 pin D coded double sided Degree of protection IP65 IP67 0 3 m 6XV1870 8AE30 0 5 m 6XV1870 8AE50 1 m 6XV1870 8AH10 1 5 m 6XV1870 8AH15 2 m 6XV1870 8AH20 3 m 6XV1870 8AH30 5 m 6XV1870 8AH50 10 m 6XV1870 8AN10 15 m 6XV1870 8AN15 Industrial Ethernet connecting cable M12 180 RJ45 180 Pre fabricated IE FC TP...

Page 215: ...her plugs and cables You can find other plugs and cables also with special lengths and 90 or 180 cable outlet on the pages of the Siemens Industry Online Support https support industry siemens com cs ww en view 26999294 Communication module cable Table 13 13 Communication module cable Cable Description Article number CM adapter cable for MV500 1 For connecting communica tion modules M12 connector ...

Page 216: ...tor 12 pin 50 cm 6GF3500 8BA20 Protective caps Table 13 15 Protective caps Connector Description Article number SCALANCE XP 200 M12 Dust cover 10 part Consisting of 8 x M12 dust cover with external thread and 2 x M12 dust cover with internal thread 6GK5108 0PA00 2AA3 Micro SD card Table 13 16 Micro SD card Card Description Article number Micro SD adapter 6GF3540 0HA01 Micro SD card Suitable for us...

Page 217: ...etric thread photo thread 1 4 2 x center 6GF3440 8CA Support system tri plate W H D 165 175 65 mm Material Stainless steel Thickness 4 mm For mounting SIMATIC MV500 via mounting plate 6GF9002 7AD Table 13 18 Calibration card for SIMATIC MV500 Calibration card Description Article number Calibration card 1 W H D 45 70 75 mm 6GF3440 8CE 1 The calibration card is required for operation of the optical ...

Page 218: ...Scope of delivery and ordering data 13 3 Accessories SIMATIC MV500 218 Operating Instructions 06 2018 C79000 G8976 C494 01 ...

Page 219: ...540 8DA13 Required accessories for the operation of the external ring lights Ring light holder for MV500 ring lights Connecting cable for external ring lights Ring light external metal infrared clear 6GF3400 0LT01 7BA1 Ring light external metal red clear 6GF3400 0LT01 8DA 1 Protective lens barrel D65 metal glass 6GF3540 8AC12 The reader can also be operated with third party external lamps ring lig...

Page 220: ...striction of the use of certain hazardous substanc es in electrical and electronic equipment DIN ISO 9001 certificate The quality assurance system for the entire production process development production and marketing at Siemens fulfills the requirements of ISO 9001 corresponds to EN29001 1987 This has been certified by DQS the German society for the certification of quality management systems EQ ...

Page 221: ...ance with FCC regulations Modifications Changes or modifications not expressly approved by the manufacturer could void the user s authority to operate the equipment Conditions of Opera tions This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interfer ence and 2 this device must accept any interference received...

Page 222: ...ny electrostatic discharge The electrostatic sensitive components modules are commonly referred to as ESD ESD is the international abbreviation for electrostatic sensitive devices Electrostatic sensitive modules are identified by the following symbol NOTICE Voltage can destroy ESD ESD devices can be destroyed by voltages well below the threshold of human perception Such voltages occur if you touch...

Page 223: ...voltages on an operator Basic protective measures against electrostatic discharge Make sure the grounding is good Make sure all persons workplaces and packaging are sufficiently grounded when ESD components are being handled This prevents electrostatic charge Avoid direct contact You should only touch ESD components if it is unavoidable for example during maintenance work Handle the modules withou...

Page 224: ...PC or apps for mobile end devices HTML pages with JavaScript in particular represent one special option You can adapt the HTML pages to your needs and upload them to the optical readers You can access these HTML based installed user interfaces from any Web browser An example of an HTML based user defined user interface is already stored on optical readers as of firmware V5 1 Based on this example ...

Page 225: ...nvironments Benefits Independent of the operating system or the browser you are using Does not require Java Runtime on the visualization device Requires little memory and performance on the visualization device Can be integrated easily in existing applications Display normally available in three languages language can be changed online Available HTML pages Home page Figure A 2 Start page Shows cur...

Page 226: ...3 Live image display with links Displays the images acquired by the optical reader in adjustment mode or processing mode If the visualization device provides Java script support the displayed image is automatically updated With the displayed links you can call up other pages Live image display without links Figure A 4 Live image display without links ...

Page 227: ...ptical reader in adjustment mode or processing mode If the visualization device provides Java script support the displayed image is automatically updated This page does not provide any links to other pages Last image Figure A 5 Last image Purely display of the last recorded image without any further information and without automatic image updating ...

Page 228: ...G8976 C494 01 Monitor Figure A 6 Monitor Non embedded display of the last image processed in processing mode with colored overlay showing the results of processing ROIs and details view Requires JavaScript support and Internet Explorer as of Version 8 Diagnostic images Figure A 7 Diagnostic images ...

Page 229: ...A 8 Extended diagnostic images optimized for touch panels Provides a dynamically created HTML page with which you can display diagnostics images buffered on the optical reader along with additional information In the Options Diag monitoring tab you specify which images are buffered and displayed in the user interface This page combines a large format image display with the most important additiona...

Page 230: ...nstructions 06 2018 C79000 G8976 C494 01 Diagnostics recordings Figure A 9 Diagnostics recordings Provides a dynamically created HTML page with which you can display diagnostics recordings buffered on the optical reader relating to errors that occurred signal changes etc ...

Page 231: ...e 2 live cgi d 0 d 0 not down sampled d 1 down sampled live cgi d 0 d 0 not down sampled d 1 down sampled live cgi d 0 d 0 not down sampled d 1 down sampled Monitoring 2 drawresults cgi drawresults cgi drawresults cgi Verification report cgui verifireport_en html cgui verifireport_en html cgui verifireport_de html 1 The language in which the HTML page is displayed is independent of the language ab...

Page 232: ...Appendix A 3 Alternative user interfaces SIMATIC MV500 232 Operating Instructions 06 2018 C79000 G8976 C494 01 ...

Page 233: ...byte 8 bits approx approximately CD Compact Disc CCD Charge Coupled Device CE Communautés Européenes French for European Communities CM Communication module cm Square centimeters CPU Central Processing Unit CSV Character Separated Values DB Data block DC Direct Current DHCP Dynamic Host Configuration Protocol DI Digital Input DIN Deutsches Institut für Normung e V German standards association DISA...

Page 234: ...h Resolution HTML Hypertext Markup Language HTTP Hypertext Transfer Protocol kg Kilogram LAD Ladder Diagram LAN Local Area Network LCD Liquid Crystal Display LED Light emitting diode MAC Media Access Control max Maximum MB Mbit 106 bits MHz Megahertz mil milli inches min Minute m Meter mm Square millimeter MTBF Mean operating Time Between Failures MTTR Mean Time To Recover LF Low Frequency OCR Opt...

Page 235: ...ferential serial data transmission ROM Read Only Memory Rx Receive Rx identifies a receiver s Second SELV Safety Extra Low Voltage SF Group error German Sammelfehler SNTP Simple Network Time Protocol SO2 Sulfur dioxide PLC Programmable Logic Controller SR Standard Resolution t Time T Temperature TCP Transmission Control Protocol TCP IP Transmission Control Protocol Internet Protocol a reference mo...

Page 236: ...List of abbreviations SIMATIC MV500 236 Operating Instructions 06 2018 C79000 G8976 C494 01 ...

Page 237: ...ce and modernization You will find contact data on the Internet at the following address Link 3 http w3 siemens com aspa_app SIMATIC Ident home page For the latest general information about our identification systems visit us on the Internet at SIMATIC Ident home page http w3 siemens com mcms identification systems Online catalog and ordering system The online catalog and the online ordering syste...

Page 238: ...Service Support SIMATIC MV500 238 Operating Instructions 06 2018 C79000 G8976 C494 01 ...

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