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Wiring

6.8 Front connector for the I/O modules

ET 200MP Distributed I/O System
System Manual, 01/2013, A5E03723484-01

6.8

Front connector for the I/O modules

6.8.1

Characteristics of the front connector

Introduction

The sensors and actuators of your plant are connected to the ET 200MP distributed I/O

system by means of front connectors. Wire the sensors and actuators to the front connector

and then plug it into the I/O module You can either wire the front connector in the "pre-wiring

position" that makes convenient wiring possible, or completely, before you insert it into the

I/O module.
The front connector can be detached from the I/O module with the wiring attached. Thus

during the replacement of a module it is not necessary to loosen the wiring.

Characteristics of the front connector

Figure 6-5

Front connectors

Summary of Contents for simatic ET 200MP

Page 1: ...________ ___________________ ___________________ ___________________ ___________________ SIMATIC ET 200MP ET 200MP Distributed I O System System Manual 01 2013 A5E03723484 01 Preface Documentation guide 1 Product overview 2 Module overview 3 Application planning 4 Installation 5 Wiring 6 Configuring 7 Commissioning 8 Maintenance 9 Technical specifications 10 Dimension drawings A Accessories spare ...

Page 2: ... only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens p...

Page 3: ...oduct on the handling of the product and on the section of the documentation to which particular attention should be paid Recycling and disposal The products can be recycled due to their low pollutant content For environmentally compliant recycling and disposal of your electronic waste please contact a company certified for the disposal of electronic waste Additional support Information about the ...

Page 4: ...Preface ET 200MP Distributed I O System 4 System Manual 01 2013 A5E03723484 01 ...

Page 5: ...26 3 5 Analog output modules 27 3 6 Power supply modules 27 3 7 Technology modules 28 3 8 Communication modules 29 4 Application planning 31 4 1 Hardware configuration 31 4 2 Power budget calculation 32 4 3 Setting up power segments 36 5 Installation 39 5 1 Basics 39 5 2 Installing the mounting rail 41 5 3 Installing the power supply module 45 5 4 Installing the interface module 46 5 5 Installing ...

Page 6: ...ioning 79 8 1 Commissioning the ET 200 MP 79 8 2 Startup of the ET 200MP 80 8 3 Identification data 81 8 3 1 Reading out and entering I M data 81 8 3 2 Record structure for I M data 82 8 4 Protection by locking the interface module 84 9 Maintenance 85 9 1 Removing and inserting I O modules 85 9 2 Replacement of I O modules and front connectors 86 9 2 1 Coding element on the I O module and on the f...

Page 7: ... Dimension drawings of the mounting rails 107 A 2 Dimension drawing of the shielding bracket 110 A 3 Dimension drawing of the shield clamp 111 A 4 Dimension drawing of the power supply element 111 A 5 Dimension drawing of the labeling strip 112 B Accessories spare parts 113 C Service Support 115 Glossary 119 Index 123 ...

Page 8: ...Table of contents ET 200MP Distributed I O System 8 System Manual 01 2013 A5E03723484 01 ...

Page 9: ...ble 1 1 System Manual for the ET 200MP distributed I O system Topic Documentation Most important contents System description ET 200MP Distributed I O System http support automation siemens com WW view en 59193214 Application planning Installation Wiring Commissioning Maintenance Table 1 2 Function Manuals for the ET 200MP distributed I O system Topic Documentation Most important contents Analog va...

Page 10: ...292127 From PROFIBUS DP to PROFINET IO http support automation siemens com WW view en 19289930 PROFINET basics PROFINET functions PROFINET diagnostics Counting and measuring Counting and measuring http support automation siemens com WW view en 59709820 Counting and measuring basics Interference free installation of control systems Interference free installation of control systems http support auto...

Page 11: ...ort automation siemens com WW vi ew en 59193089 DI 16x230VAC BA digital input module http support automation siemens com WW vi ew en 59193398 DI 16x24VDC HF digital input module http support automation siemens com WW vi ew en 59193001 DI 16x24VDC SRC BA digital input module http support automation siemens com WW vi ew en 59191844 DI 32x24VDC HF digital input module http support automation siemens ...

Page 12: ...support automation siemens com WW vi ew en 59193105 TM PosInput 2 technology module http support automation siemens com WW vi ew en 61777657 Communication modules CM PtP RS232 BA communication module http support automation siemens com WW vi ew en 59057152 CM PtP RS232 HF communication module http support automation siemens com WW vi ew en 59057160 CM PtP RS422 485 BA communication module http sup...

Page 13: ... PROFINET IO PROFINET IO is an open transmission system with real time functionality defined in accordance with the PROFINET standard This standard defines a cross manufacturer communication automation and engineering model Industrial strength connections are available for wiring the PROFINET components PROFINET discards the hierarchical PROFIBUS master slave concept and deploys a provider consume...

Page 14: ...llustrates a typical PROFINET IO network configuration Existing PROFIBUS slaves can be integrated using an IE PB Link 2 FRQWUROOHU 2 GHYLFH 2 GHYLFH 03 LQFK 7RXFK 3 QGXVWULDO WKHUQHW 3 OLQN 2 GHYLFH 2 GHYLFH 352 86 3 352 1 7 2 7 6 7 HFR 31 6 7 0 7 03 7 63 Figure 2 1 Typical configuration of PROFINET IO Note ET 200MP modules can only be connected to the S7 1200 via GSD GSDML ...

Page 15: ...to adapt your configuration exactly to the specific local requirements The ET 200MP distributed I O system is approved for IP 20 degree of protection and suitable for installation in a control cabinet Installation The ET 200MP distributed I O system is mounted on a mounting rail see chapter Accessories spare parts Page 113 and consists of An optional power supply PS module before the interface mod...

Page 16: ...03723484 01 Configuration example The following figure shows a configuration example of the ET 200MP distributed I O system Interface module I O module I O module Power supply module I O module I O module Mounting rail with integrated top hat rail profile Figure 2 2 Configuration example of the ET 200MP distributed I O system ...

Page 17: ... mounting rails may be ordered as accessories Page 113 Set of screws for grounding Set of screws for grounding the mounting rail The set of screws is contained in the scope of delivery of the mounting rails in the standard lengths and may be ordered as an accessory Page 113 U connector The modules of the ET 200MP are connected with the U connector The U connector provides the mechanical and electr...

Page 18: ... Power supply modules are available in three models PS 25W 24V DC PS 60W 24 48 60V DC PS 60W 120 230V AC DC A power cable connector with coding element is included in the scope of delivery of the power supply module and may be ordered as a spare part Page 113 Front connector The front connector serves for the wiring of the I O modules The front connector for analog modules must be supplemented wit...

Page 19: ...n the shielding bracket The shield clamp is included in the scope of delivery of the analog and technology modules and may be ordered as an accessory Page 113 Power supply element The power supply element is inserted in the front cable connector and serves to supply power to modules with EMC critical signals analog modules technology modules The power supply element connection technology screw ter...

Page 20: ...l I O modules Function oriented cost optimized station design Significant reduction of configuration and documentation effort Space saving because modules can be installed in any order Marginless installation on the mounting rail Wide range of modules Universal and flexible area of application Installation with U connectors Fast and simple connection of the modules Simple extension of the system c...

Page 21: ...ible because it is not yet electrically connected Development of potential groups by the insertion of potential bridges Reduced wiring effort on the front cable connector Integrated EMC concept power supply element shielding bracket and terminal element Optimization of the interference emission and interference immunity Consistent pin assignment of the module types Minimization of wiring errors Co...

Page 22: ...Product overview 2 4 Properties ET 200MP Distributed I O System 22 System Manual 01 2013 A5E03723484 01 ...

Page 23: ...e 20 4 V DC to 28 8 V DC Interfaces 1 x PROFINET integrated 2 port switch Isochronous real time communication supported Yes Prioritized startup Yes 500 ms Device replacement without programming device Yes LLDP address assignment with tool e g the TIA Portal Media redundancy Yes Shared Device Yes 2 IO controllers Isochronous mode supported Yes shortest cycle 250 µs Identification data I M 0 to 3 Re...

Page 24: ...ardware interrupt Yes Yes No No Isochronous mode supported Yes Yes No No Input delay 0 05 ms to 20 ms 0 05 ms to 20 ms 3 ms 25 ms Reference Additional information on the technical specifications of the modules is available in the respective manuals 3 3 Digital output modules Overview of properties The table below shows the essential properties of the digital output modules Table 3 3 Digital output...

Page 25: ...AC 5A ST DQ 8x230VAC 2A ST Number of outputs 8 8 Type Relay Triac Electrical isolation between channels Yes Yes Number of potential groups 8 8 Relay coil supply voltage 24 V DC Rated output voltage 230 V AC 230 V AC Rated output current 5 A 2 A Diagnostic interrupt Yes No Isochronous mode supported No No Reference Additional information on the technical specifications of the modules is available i...

Page 26: ...ign 16 bits including sign Measurement type Voltage Current Resistor Resistance thermometer Thermocouple Voltage Current Electrical isolation between channels No No Rated supply voltage 24 V DC 24 V DC Maximum potential difference between inputs UCM 10 V DC 10 V DC Diagnostic interrupt Yes high and low limit Yes high and low limit Hardware interrupt Yes Yes Isochronous mode supported No Yes Conver...

Page 27: ...upt Yes Yes Isochronous mode supported No Yes Reference Additional information on the technical specifications of the modules is available in the respective manuals 3 6 Power supply modules Overview of properties The table below shows the essential properties of the power supply modules Table 3 7 Power supply modules Order no 6ES7505 0KA00 0AB0 6ES7505 0RA00 0AB0 6ES7507 0RA00 0AB0 Short descripti...

Page 28: ...e encoder up down Absolute encoder SSI Max count frequency 200 kHz 800 kHz with 4x pulse 1 MHz 4 MHz with 4x pulse Integrated DI 3 DIs per counter channel for Start Stop Capture Synchronization 2 DIs per counter channel for Start Stop Capture Synchronization Integrated DQ 2 DQs for comparators and limit values 2 DQs for comparators and limit values Counting functions Comparator Adjustable counting...

Page 29: ...BA CM PtP RS232 HF CM PtP RS422 485 HF Interface RS232 RS422 485 RS232 RS422 485 Data transmission rate 300 to 19 200 bps 300 to 19 200 bps 300 to 115 200 bps 300 to 115 200 bps telegram length max 1 kbyte 1 kbyte 4 kbyte 4 kbyte Diagnostic interrupt Yes Yes Yes Yes Hardware interrupt No No No No Isochronous mode supported No No No No Supported protocols Freeport 3964 R Freeport 3964 R Freeport 39...

Page 30: ...Module overview 3 8 Communication modules ET 200MP Distributed I O System 30 System Manual 01 2013 A5E03723484 01 ...

Page 31: ...downstream from the interface module is possible If you use a power supply module PS upstream from the interface module the maximum possible configuration is a total of 32 modules up to 30 modules downstream from the interface module 0D LPXP PRGXOHV LQ WRWDO 36 0 0RGXOHV Figure 4 1 Maximum ET 200MP configuration Rules Arrangement of the modules The following table shows the slot number assignment ...

Page 32: ... side with 24 V DC The power supply PS module provides power if it is supplied on the front side and is switched on The interface module consumes power if it is not supplied on the front side with 24 V DC The I O modules consume power In order to operate the configuration and its modules the power budget must be positive Take care during planning already that the power fed into the backplane bus i...

Page 33: ...ause for overload can be that the hardware configuration does not correspond to the planning in STEP 7 TIA Portal V12 and above e g More I O modules are inserted than were planned A power supply module that is necessary for operation is not inserted A power supply module that is necessary for operation is not switched on power cable connector and on off switch A power supply module that is necessa...

Page 34: ...s follows to locate a defective I O module in the configuration With the power switched off pull the I O modules one after the other starting with the last one After pulling each I O module power the interface module back on and check whether the ET 200MP starts up without any problems Example of a power budget when using the GSD 1 Find out the power provided by the interface module that is suppli...

Page 35: ...DC 0 5A ST 1 1 W Digital input module DI 32x24VDC HF 1 1 W Analog output module AQ 4xU I ST 0 6 W Total requirement 4 1 W Result Power budget 14 W 4 1 W 9 9 W Result The power budget is positive 9 9 W 0 If it had been negative 0 W then an additional power supply module would have been required Up to 12 I O modules may be operated on the power segment of the IM 155 5 PN ST interface module as long ...

Page 36: ...W 60 W If the configuration requires more power then insert for example an additional power supply module after the last I O module of the first power segment this power supply will supply the subsequent I O modules with voltage See the sample calculation in the chapter Power budget calculation Page 32 In this alternative configuration the power supply module interface module and the additional po...

Page 37: ...oltage from the power supply module before the interface module interface module 2 PRGXOHV 3RZHU VHJPHQW 30 ORDG FXUUHQW VXSSO 36 0 36 LQW 9 System power supply Power supply PS module integrated power supply module of the interface module PSint for supplying the I O modules via the backplane bus Backplane bus Load power supply Power module PM or SITOP for supplying the modules PS interface module ...

Page 38: ...igure 4 3 Supply voltage only from the power supply module before the interface module Note that the interface module without its own front side supply voltage is a consumer this must be taken into account in the power budget A power supply module on the other hand is not regarded as a consumer even when it s switched off Note also the parameter setting Connection to supply voltage L for the inter...

Page 39: ...ry to restrict the ambient temperature in certain installation positions Additional information can be found in the chapter Mechanical and climatic ambient conditions Page 103 Mounting rail For the ET 200MP distributed I O system a mounting rail is used on which components can also be installed according to EN 60715 Thus in addition to the ET 200MP distributed I O system you can also directly inst...

Page 40: ...ion rules The installation begins on the left side with an interface module or a power supply module followed by an interface module These are followed by a number of I O modules that can be powered by the interface module or by the power supply module interface module You can determine the maximum number of I O modules by means of a power budget calculation Page 103 The modules are connected to e...

Page 41: ...ed in five lengths 160 mm 482 6 mm 19 inches 530 mm 830 mm 2000 mm The order numbers can be found in the Accessories spare parts Page 113 section The mounting rails from 160 to 830 mm come with two drill holes for fixing screws Set of screws for grounding the mounting rail is provided The 2000 mm mounting rail is provided for assemblies with special lengths It has no drill holes for fixing screws ...

Page 42: ...ngth for your assembly You also need washers for cylinder head screws with an internal diameter of 6 4 mm and an external diameter of 11 mm in accordance with ISO 7092 DIN 433 Dimensions for the drill holes The following table contains the dimensions for the mounting rail drill holes Table 5 2 Dimensions for the drill holes Standard mounting rails Longer mounting rails D E a a Length of the mounti...

Page 43: ...rill the marked holes according to the selected type of fastening Note In order to ensure a secure installation of the modules make sure that the drill holes are located centrally on the identification groove and that only screws of the maximum size are used see the table named above Drill hole Identification groove for additional drill holes Additional drill hole Figure 5 2 Preparing the 2000 mm ...

Page 44: ...M6 bolts with the crimping pliers 2 Slide the enclosed bolt into the T profile groove 3 Insert the spacer ring terminal with the grounding connector flat washer and lock washer onto the bolt in that order Thread the hexagon head nut and fasten the components in place with the nut torque 4 Nm 4 Connect the opposite end of the grounding cable to ground potential Note Always make sure you have a low ...

Page 45: ...r inserted at back right Tools required Screwdriver with 4 5 mm blade Installing the power supply module 1 Place the U connector at the back right on the power supply PS module see following picture 2 Install the power supply module on the mounting rail 3 Pivot the power supply module towards the back Figure 5 4 Installing the power supply module 4 Open the front cover 5 Disconnect the power cable...

Page 46: ...he power supply module s fixing screw s 6 Pivot the power supply module out of the mounting rail Reference Further information can be found in the Product Manuals for the power supply modules 5 4 Installing the interface module Introduction The interface module connects the ET 200MP with the PROFINET IO and exchanges data between the higher level controller and the I O modules Requirements The mou...

Page 47: ... rail 3 Pivot the interface module towards the back Figure 5 5 Installing the interface module 4 Fasten the interface module torque 1 5 Nm Uninstalling the interface module The interface module is wired and is followed by additional modules 1 Switch off the supply voltage for the interface module 2 Open the front cover 3 Loosen the bus connector and the connector for the supply voltage with the sc...

Page 48: ...g reactions Requirements The mounting rail is installed The interface module is installed The module located before the I O module has a U connector inserted at back right Tools required Screwdriver with 4 5 mm blade Installing I O modules Watch video sequence http support automation siemens com WW view en 67462859 1 Place the U connector at the back right of the interface module see following pic...

Page 49: ...3 A5E03723484 01 49 Uninstalling I O modules The I O module is wired 1 Turn off all fed supply voltages 2 Open the front cover 3 Pull the front connector out of the I O module using the unlocking strap 4 Loosen the fixing screw of the I O module 5 Pivot the I O module out of the mounting rail ...

Page 50: ...Installation 5 5 Installing I O modules ET 200MP Distributed I O System 50 System Manual 01 2013 A5E03723484 01 ...

Page 51: ... the safety and accident prevention regulations applying to specific applications e g machine protection guidelines EMERGENCY STOP devices EMERGENCY STOP devices in accordance with IEC 60204 corresponds to DIN VDE 113 must remain effective in all operating modes of the plant or system Startup of the plant The following describes the aspects that you must pay attention to when starting up a plant N...

Page 52: ...n e g lightning protection elements For 24 V DC supply lines and signal lines In the event of danger through overvoltage you must provide lightning protection measures for internal lightning protection e g lightning protection elements For 24 V DC supply Ensure safe electrical isolation of the low voltage SELV PELV in accordance with IEC 60364 4 41 Protection against external electrical influences...

Page 53: ...LV in accordance with IEC 60364 4 41 Network devices power supply modules with safe electrical isolation are necessary for operating the ET 200MP This protection is designated as SELV Safety Extra Low Voltage PELV Protective Extra Low Voltage in accordance with IEC 60364 4 41 Reference potential of the ET 200MP The reference potential of the ET 200MP distributed I O system is connected internally ...

Page 54: ...on The table refers to the following figure and compares the IEC DIN VDE regulations Table 6 1 Components and protective measures Reference for the figure IEC 60364 DIN VDE 0100 IEC 60204 DIN VDE 0113 Shut off device for control system sensors and actuators Main switch Disconnector Short circuit overload protection In groups for sensors and actuators Single pole protection of circuits With grounde...

Page 55: ...em load current supply and grounding concept with infeed from a TN S network 1 2 2 3 XQFWLRQDO HDUWK IRU WKH GLUHFW FRQGXFWLRQ RI LQWHUIHUHQFH OHYHOV WR WKH PRXQWLQJ UDLO YLD VSULQJ FRQWDFW RZ YROWDJH GLVWULEXWLRQ H J 71 6 V VWHP 9 9 ORDG FLUFXLW IRU 2 PRGXOHV 0RXQWLQJ UDLO 0DLQ JURXQG OLQH 7 03 1 3 0 Main switch Short circuit overload protection The load current supply galvanic isolation Figure 6...

Page 56: ...nents of the ET 200MP The communication interface PROFINET of the interface module and all other circuit components The following image shows the potential relationships of the ET 200MP with the interface module using the example of the IM 155 5 PN ST Only the most important components are represented in the figure 0RXQWLQJ UDLO DFNSODQH EXV 0 0 0 31 4 36 Electronics Electrical isolation Voltage s...

Page 57: ...d wires With wire end ferrule AWG 24 to 16 AWG 24 to 16 AWG 16 Number of wires per connection 1 1 or combination of 2 wires up to 1 5 mm2 total in the same wire end ferrule 1 Length of stripped wires 10 to 11 mm 10 to 11 mm 7 to 8 mm Without plastic sleeve Design A 10 mm long Design A 10 mm and 12 mm long Design A 7 mm long End sleeves according to DIN 46228 With plastic sleeve 0 25 to 1 5 mm2 Des...

Page 58: ...epends on the power consumption of the connected components Connection for supply voltage The connections have the following meaning 0 0 Mass of the supply voltage Mass of the supply voltage for looping permitted value 10 A 24 V DC of the supply voltage for looping permitted value 10 A Spring release 24 V DC of the supply voltage 1L and 2L as well as 1M and 2M are internally bridged Figure 6 3 Sup...

Page 59: ...ll go 3 Pull the screwdriver out of the spring release 4 Push the wired cable connector into the socket in the interface module Loosening a wire Using the screwdriver press the spring release as far as it will go and pull out the wire Uninstalling a cable connector To uninstall a cable connector you need a screwdriver With the screwdriver pry the cable connector out of the interface module 6 6 Con...

Page 60: ...the connector This loosens the housing latch and the cable relief With a tightened screw the connector s cover can t be removed see Figure 2 4 Pry off the connector cover using a suitable tool see Figure 3 5 Strip the cable sheathing to a length of 35 mm and the conductors to a length of 7 mm and bring them up to the wire end ferrules 6 Connect the wires in the connector according to the connectio...

Page 61: ...nector to the interface module Introduction You connect PROFINET IO to the interface module via the RJ45 bus cable connector PROFINET IO can be further looped via the integrated 2 port switch Required accessories The order number of the bus cable connector is listed in the chapter Accessories Spare Parts Page 113 Please observe the specifications in the PROFINET Installation Guide http www profibu...

Page 62: ... connector Note Installation guidelines for modules with PROFINET IO interfaces You may only operate the modules with PROFINET IO interfaces in LANs Local Area Networks if all connected nodes are equipped with SELV PELV power supplies or equivalent protection A data transfer point is prescribed for connection to the WAN Wide Area Network that guarantees this degree of safety Reference Further info...

Page 63: ...m by means of front connectors Wire the sensors and actuators to the front connector and then plug it into the I O module You can either wire the front connector in the pre wiring position that makes convenient wiring possible or completely before you insert it into the I O module The front connector can be detached from the I O module with the wiring attached Thus during the replacement of a modu...

Page 64: ...effort Note Please note that the potential bridges may be deployed up to a maximum rated voltage of 24 V DC The current capacity per potential bridge is 8 A maximum Reference Further information on the use of the potential bridges can be found in the Product Manual for the respective I O module 6 8 2 Wiring front connectors for I O modules without shield contact element Introduction The front conn...

Page 65: ...the front connector into the pre wiring position To do this hook the front connector into the bottom of the module and swivel it upward until the front connector latches Figure 2 Result In this position the front connector still protrudes from the module Figure 3 However front connector and module are not yet electrically connected The advantage of the pre wiring position is the convenient wiring ...

Page 66: ...etween the facing terminals 9 and 29 10 and 30 19 and 39 and 20 and 40 Reference Further information on wiring the inputs and outputs can be found in the Product Manuals for the I O modules 6 8 3 Wiring front connectors for I O modules with shield contact element Introduction The front connector connects the I O modules with the process signals Requirements The I O modules are installed on the mou...

Page 67: ...Power supply element Cable sheathing removed approx 20 mm Shielding bracket Strain relief cable tie Supply lines Signal cables Shield contact Front connectors Figure 6 6 Components of a front connector for I O modules with shield contact element Preparing front connectors for I O modules with shield contact element Watch video sequence http support automation siemens com WW view en 67462859 1 Remo...

Page 68: ...d I O System 68 System Manual 01 2013 A5E03723484 01 4 Place the included cable strain relief cable tie for the cable harness into the front connector Figure 4 5 Swivel the front cover upwards until it latches into place Figure 5 or take off the front cover completely ...

Page 69: ...ing position To do this hook the front connector into the bottom of the module and swivel it upwards until the front connector latches Figure 6 Result In this position the front connector still protrudes from the module Figure 7 However front connector and module are not yet electrically connected The advantage of the pre wiring position is the convenient wiring ...

Page 70: ...e 8 Terminals 41 42 and 43 44 are galvanically connected to each other If you connect the supply voltage to 41 L and 44 M then with terminals 42 L and 43 M you can loop the potential to the next module 9 0 Wiring front connectors for I O modules with shield contact element 1 Begin to completely wire the front connector Figure 1 2 Strip the cable shielding ...

Page 71: ...o the shielding bracket in order to connect the cable shielding Figure 3 Functions of the shield contact The shield contact Is needed to fit cable shields e g for analog modules Interference currents on cable shields are diverted from the shield connection to ground via the mounting rail The shielding connection is not required at cable entry into the switchboard Reference Further information on w...

Page 72: ...atched position 3 Tilt the top section of the front connector and raise it slightly The front connector slides over the guide channel into its final position Figure 6 7 Bring the front connector from the pre wiring position into final position 4 Push the front connector back into the module until it latches The front connector is now electrically connected with the module 5 Swivel the front cover ...

Page 73: ...slides over the guide channel into its final position Figure 6 8 Bringing the front connector directly into final position 3 Tilt the front connector and press it into the module until it latches The front connector is now electrically connected with the module 4 Swivel the front cover down into place Depending on the space requirement of the cable harness various latch positions are possible so t...

Page 74: ...er The labeling strips are available in the following models Ready made strips for manual inscription that are included with the module in the delivery condition DIN A4 sheets pre perforated strips for machine printing See the chapter Accessories Spare Parts Page 113 Preparing and installing the labeling strip 1 Label the labeling strip 2 With a pre perforated strip Separate the labeled strip from...

Page 75: ... Introduction On the I O modules there is free space on the front cover that permits an additional labeling or marking on the part of the customer Optional marking The marking label approx 12 x 30 mm can be prepared and applied as needed by the customer Free space e g for marking production equipment Figure 6 10 Optional marking ...

Page 76: ...Wiring 6 9 Marking the I O modules ET 200MP Distributed I O System 76 System Manual 01 2013 A5E03723484 01 ...

Page 77: ...e the STEP 7 online help and or the documentation of the configuration software manufacturer 7 1 Selection of the power supply PS module Whether you require an additional power supply PS module for your assembly depends on the power consumption by all I O modules from the backplane bus The power budget calculation balances the power provided by the interface module and the power supply PS module s...

Page 78: ... the load power supplies Note Modules that must be supplied with voltages of 60 V DC or 250 V AC 24 V DC load circuits Safe electrical isolation The Siemens power supplies from the PM 170W and SITOP series have this feature 24 V DC load circuits 48 V DC load circuits 60 V DC load circuits Output voltage tolerances 19 2 V to 28 8 V 38 4 V to 57 6 V 48 V to 72 V Reference Further information on load...

Page 79: ...y you avoid endangering persons or plants during operation Table 8 1 Requirements for ET 200MP on PROFINET IO Actions See ET 200MP installed Chapter Installation Page 39 ET 200MP wired Chapter Wiring Page 51 ET 200MP configured Chapter Configuring Page 77 Supply voltage to the I O controller is switched on I O controller documentation IO controller is in the RUN operating mode I O controller docum...

Page 80: ... 200 MP Page 79 6ZLWFK RQ WKH VXSSO YROWDJH IRU WKH 2 GHYLFH 2 GHYLFH VHWV XS RXWSXWV DQG DFFHSWV WKH FRQILJXUHG GHYLFH QDPH HWHUPLQDWLRQ RI WKH H LVWLQJ PRGXOH FRQILJXUDWLRQ DQG FUHDWLRQ HYDOXDWLRQ RI WKH SRZHU EXGJHW 581 IODVKHV DV ORQJ DV WKH 2 GHYLFH LV QRW H FKDQJLQJ GDWD 2 GHYLFH UHFHLYHV FRQQHFW WHOHJUDP DQG SDUDPHWHU GDWD IURP WKH 2 FRQWUROOHU DQG GLVWULEXWHV WKH SDUDPHWHU GDWD WR WKH LQGL...

Page 81: ...n data supports you in the following activities Checking the plant configuration Locating hardware changes in a plant Correcting errors in a plant Modules can be clearly identified online using the I M identification data You can read out the identification data with STEP 7 see online help for STEP 7 Options for reading out I M data by means of the user program via STEP 7 or HMI devices Procedure ...

Page 82: ...structure for I M data Reading I M records distributed via PROFINET IO You can directly access specific identification data by selecting Read data record RDREC instruction Under the associated data record index you obtain the corresponding part of the identification data The data records are structured as follows Table 8 2 Basic structure of data records with I M identification data for PROFINET I...

Page 83: ...ation about the firmware version of the module IM_REVISION_COUNTER read 2 bytes 0000H Provides information about parameter changes on the module not used IM_PROFILE_ID read 2 bytes 0000H Generic Device 0005H Interface modules IM_PROFILE_SPECIFIC_TYPE read 2 bytes 0003H I O modules IM_VERSION read IM_Version_Major 1 byte IM_Version_Minor 1 byte 0101H Provides information about the version of the id...

Page 84: ... 4 Protection by locking the interface module Protect your interface module from unauthorized access using a sufficiently secured front cover You have e g the following options affix a seal secure the front cover with a lock or cable tie Figure 8 2 Locking strap on the interface module Note You must leave sufficient space on the left ...

Page 85: ...mage can occur If you install or uninstall front connectors and or I O modules with switched on voltage this can lead to undefined conditions in your plant Physical damage to the ET 200MP may occur as a result Therefore only install uninstall front connectors and or I O modules with switched off voltage Therefore during the planning of a plant always make sure to comply with the necessary pertinen...

Page 86: ...ement prevents a front connector from being inserted on a module with a different electrical pin assignment In the delivery state the coding element is located in the I O module Figure 9 1 Coding element in the I O module delivery condition When the front connector is inserted into the I O module for the first time one half of the coding element latches into the front connector When the front conn...

Page 87: ...er Application planning Page 31 Note If the coding element is changed or removed it will be possible to insert the front connector on modules in which the electrical connection is not properly wired This can destroy the module and or the connected sensors and actuators Even hazardous plant states are possible Do not change the coding element unless you want to use the front connector on a differen...

Page 88: ...or When you replace an I O module with the same type of module the correct coding element is already present in the front connector Replacing an I O module You have already disconnected the I O module 1 With a new I O module use a screwdriver to break out the half of the coding element that is designated for the front connector Figure 9 3 Breaking the coding element out of the I O module 2 Insert ...

Page 89: ... already removed the front connector from the module and loosened the wiring If you are using the front connector for an anolog module you also need to remove the power supply element and shield element Proceed as follows to replace the front connector 1 Carefully remove the coding element from the front connector Take care not to damage the coding element Figure 9 4 Removing the coding element fr...

Page 90: ...ER Do not manipultate the coding element or leave it off If you undertake changes to the coding element or replace it then this can lead to dangerous conditions in your plant In order to prevent damage you must not change or replace the coding The coding element may not be left off Replacement parts scenario Insertion of the coding element into a new power cable connector in the case of a replacem...

Page 91: ...rself to the red marking on the coding element 3 The coding element has 3 red markings Turn the coding element in such a way that one of the 3 red markings corresponds to the voltage indicated on the connector 4 Insert the coding element into the back side of the power cable connector until you hear it click into place The figure below shows you how to insert a coding element into a power cable co...

Page 92: ...e and I O modules using firmware files Options for the firmware update Online via PROFINET IO with STEP 7 Requirement The ET 200MP is accessible online via PROFINET IO Procedure Connect the PG PC to the PROFINET IO interface of the ET 200MP Note Firmware update of analog I O modules For analog I O modules the supply voltage must be present on the module at the start of and during the firmware upda...

Page 93: ...fication data I M0 present Maintenance data I M1 2 3 not present Firmware version present Note Failure of downstream stations is possible Downstream stations on a bus segment can fail when the factory settings are restored on an interface module Note Substitute value behavior of the installed I O modules during reset to factory settings With Reset to factory settings the I O modules in the station...

Page 94: ...Maintenance 9 5 Resetting interface module to factory settings ET 200MP Distributed I O System 94 System Manual 01 2013 A5E03723484 01 ...

Page 95: ...l specifications of the individual modules can be found in the manuals for the respective module In the event of deviations between the statements in this document and the manuals the statements in the product manuals take priority Reference The certificates for the markings and approvals can be found on the internet under Service Support http www siemens com automation service support Safety info...

Page 96: ...armonized European standards EN for programmable logic controllers published in the official gazettes of the European Community 2006 95 EC Electrical Equipment Designed for Use within Certain Voltage Limits Low Voltage Directive 2004 108 EC Electromagnetic Compatibility EMC Directive 94 9 EC on equipment and protective systems for use in hazardous areas explosion protection directive The EC declar...

Page 97: ...cULus haz loc WARNING Explosion Hazard Do not disconnect while circuit is live unless area is known to be non hazardous WARNING Explosion Hazard Substitution of components may impair suitability for Class I Division 2 or Zone 2 This equipment is suitable for use in Class I Division 2 Groups A B C D Class I Zone 2 Group IIC or non hazardous locations These products need to be connected by means of ...

Page 98: ... registration number KCC REM S49 ET200MP Please note that this device corresponds to limit value class A in terms of the emission of radio frequency interference This device can be used in all areas except residential areas 이 기기는 업무용 A급 전자파 적합기기로서 판매자 또는 사용자는 이 점을 주의하시기 바라며 가정 외의 지역에서 사용하는 것을 목적으로 합니다 IEC 61131 The ET 200MP distributed I O system meets the requirements and criteria of the standard...

Page 99: ...esidential areas may have an impact on radio TV reception If you want to use the ET 200MP in residential areas you must ensure that its radio interference emission complies with limit value class B in accordance with EN 55011 Suitable measures for achieving RF interference level Class B include for example Installation of the ET 200MP in grounded switchboards control cabinets Use of noise filters ...

Page 100: ...ble shows the electromagnetic compatibility of the ET 200MP with regard to pulse shaped disturbances Table 10 2 Pulse shaped disturbances Pulse shaped disturbance Test voltage Corresponds with degree of severity Electrostatic discharge in accordance with IEC 61000 4 2 Air discharge 8 kV Contact discharge 6 kV 3 3 Burst pulses high speed transient disturbances in accordance with IEC 61000 4 4 2 kV ...

Page 101: ...ng RF coupling in accordance with IEC 61000 4 6 Corresponds with degree of severity 0 15 MHz to 80 MHz 10 Vrms unmodulated 80 AM 1 kHz 150 Ω source impedance 3 Emission of radio interference Interference emission of electromagnetic fields in accordance with EN 55016 Limit value class A group 1 measured at a distance of 10 m Table 10 5 Interference emission of electromagnetic fields in accordance w...

Page 102: ... to modules that are shipped and or stored in their original packaging Shipping and storage conditions for modules Table 10 7 Shipping and storage conditions for modules Type of condition Permissible range Free fall in shipping package 1 m Temperature from 40 C to 70 C Barometric pressure 1080 hPa to 660 hPa corresponds to an altitude of 1000 m to 3500 m Relative humidity 5 to 95 without condensat...

Page 103: ...ic requirements Mechanical ambient conditions The table below shows the mechanical ambient conditions in the form of sinusoidal oscillations Table 10 8 Mechanical ambient conditions Frequency band continuous occasional 5 f 9 Hz 3 5 mm amplitude 7 5 mm amplitude 9 f 150 Hz 1 g constant acceleration 2 g constant acceleration Reduction of vibrations If your ET 200MP distributed I O system is exposed ...

Page 104: ... intensity 15 g max duration 11 ms Direction of shock 3 shocks each in direction along each of the 3 mutually perpendicular axes Continuous shock Shock tested according to IEC 60068 27 Type of shock Half sine Shock intensity 250 m s2 peak value 6 ms duration Direction of shock 1000 shocks each in direction along each of the 3 mutually perpendicular axes Climatic ambient conditions The ET 200MP may...

Page 105: ...voltage the electrical isolation is designed for max 60 V AC 75 V DC and basic insulation is designed according to EN 61131 2 2007 Contamination level overvoltage category according to IEC 61131 Pollution degree 2 Overvoltage category II Protection class according to IEC 61131 2 2007 Protection class I or III depending on module type Degree of protection IP20 Degree of protection IP20 in accordanc...

Page 106: ...0 11 Rated voltage of all modules of the ET 200MP distributed I O system for operation rated voltage Tolerance range 24 V DC 19 2 V DC to 28 8 V DC 1 48 V DC 40 8 to 57 6 V DC 60 V DC 51 0 to 72 0 V DC 120 V AC 93 V AC to 132 V AC 230 V AC 187 V AC to 264 V AC 1 Static value Creation as functional extra low voltage with safe electrical isolation in accordance with IEC 60364 4 41 10 6 Use of the ET...

Page 107: ... 01 2013 A5E03723484 01 107 Dimension drawings A A 1 Dimension drawings of the mounting rails Mounting rail 160 mm The figure below shows the dimension drawing of the 160 mm mounting rail ෘ Figure A 1 Dimension drawing of the 160 mm mounting rail ...

Page 108: ...5E03723484 01 Mounting rail 482 6 mm The figure below shows the dimension drawing of the 482 6 mm mounting rail ෘ Figure A 2 Dimension drawing of the 482 6 mm mounting rail Mounting rail 530 mm The figure below shows the dimension drawing of the 530 mm mounting rail ෘ Figure A 3 Dimension drawing of the 530 mm mounting rail ...

Page 109: ...03723484 01 109 Mounting rail 830 mm The figure below shows the dimension drawing of the 830 mm mounting rail ෘ Figure A 4 Dimension drawing of the 830 mm mounting rail Mounting rail 2000 mm The figure below shows the dimension drawing of the 2000 mm mounting rail Figure A 5 Dimension drawing of the 2000 mm mounting rail ...

Page 110: ... of the shielding bracket ET 200MP Distributed I O System 110 System Manual 01 2013 A5E03723484 01 A 2 Dimension drawing of the shielding bracket Dimension drawing of the shielding bracket Figure A 6 Dimension drawing of the shielding bracket ...

Page 111: ...01 2013 A5E03723484 01 111 A 3 Dimension drawing of the shield clamp Dimension drawing of the shield clamp Figure A 7 Dimension drawing of the shield clamp A 4 Dimension drawing of the power supply element Dimension drawing of the power supply element Figure A 8 Dimension drawing of the power supply element ...

Page 112: ...rawing of the labeling strip ET 200MP Distributed I O System 112 System Manual 01 2013 A5E03723484 01 A 5 Dimension drawing of the labeling strip Dimension drawing of the labeling strip Figure A 9 Dimension drawing of the labeling strip ...

Page 113: ...supply voltage on the interface module spare part 10 unit 6ES7193 4JB00 0AA0 DIN A4 labeling sheet 10 x labeling strip for I O modules Pre perforated AI gray 6ES7592 2AX00 0AA0 U connector spare part 5 unit 6ES7590 0AA00 0AA0 I O shielding set power supply element shielding bracket and shield clamp 5 unit 6ES7590 5CA00 0AA0 Shield terminal element 6ES7590 5BA00 0AA0 Power cable connector with codi...

Page 114: ...MP Distributed I O System 114 System Manual 01 2013 A5E03723484 01 Online catalog Additional order numbers for ET 200MP can be found on the Internet http www siemens com industrymall in the online catalog and online ordering system ...

Page 115: ...f the manufacturing and process industry To accompany our products and systems we offer integrated and structured services that provide valuable support in every phase of the life cycle of your machine or plant from planning and implementation through commissioning as far as maintenance and modernization Our Service Support accompanies you worldwide in all matters concerning automation and drive t...

Page 116: ...tp www siemens com automation support request Training Extend your competitive edge through practical know how directly from the manufacturer You can find the training courses we offer on the Internet at the following address Internet www siemens com sitrain Engineering Support Support during project engineering and development with services fine tuned to your requirements from configuration throu...

Page 117: ...exibly adapted at any time and used separately Examples of service programs Service contracts Plant IT Security Services Life Cycle Services for Drive Engineering SIMATIC PCS 7 Life Cycle Services SINUMERIK Manufacturing Excellence SIMATIC Remote Support Services Advantages at a glance Reduced downtimes for increased productivity Optimized maintenance costs due to a tailored scope of services Cost...

Page 118: ...Service Support ET 200MP Distributed I O System 118 System Manual 01 2013 A5E03723484 01 ...

Page 119: ... rail and are mechanically and electrically connected to each other with a U connector as they are swiveled into position In this way the bus is extended with each module Configuration Systematic arrangement of individual modules design Crimping Procedure whereby two components joined together e g wire end ferrule and cable are connected with one another through plastic strain Diagnostics Monitori...

Page 120: ...file contains all properties of a PROFINET device that are necessary for its configuration in XML format I O modules All modules that can be operated with a CPU or an interface module Identification data Information that is saved in modules and that supports the user in checking the plant configuration and locating hardware changes Interface module Module in the distributed I O system The interfac...

Page 121: ... used to address connected I O devices e g distributed I O systems This means that The IO controller exchanges input and output signals with assigned I O devices The IO controller often corresponds with the CPU in which the automation program is running PROFINET IO device Distributed field device that can be assigned to one or more IO controllers e g distributed I O system valve terminals frequenc...

Page 122: ...LV Safety Extra Low Voltage Safety Extra Low Voltage System power supply Consists of the integrated power supply module of the interface module and additional power supply PS modules if necessary The system power supply serves exclusively to supply the I O modules via the backplane bus ...

Page 123: ...y 21 D Degree of protection 105 Dimension drawing Labeling strips 112 Mounting rail 107 Power supply element 111 Shield clamp 111 Shielding bracket 110 Documentation 9 E Electrical isolation 56 Electromagnetic compatibility EMC 100 Electrostatic discharge 100 EMC Electromagnetic compatibility 100 Disturbances 100 Radio interference 101 EMERGENCY STOP devices 51 ET 200MP 15 Accessories 113 Commissi...

Page 124: ...les 57 L Labeling strips 74 Dimension drawing 112 Lightning protection 52 Line voltage 52 Load power supply Properties 78 M Maintenance Coding element 86 Firmware update 92 Removal and installation 85 Replacing a front connector 89 replacing modules 88 Marking Labeling strips 74 optional 75 Maximum configuration 31 Minimum clearances 40 Module overview Analog input modules 26 Analog output modules...

Page 125: ...cal isolation 53 self coding 86 Shield clamp 111 Shielding bracket 110 Shipping conditions 102 Spare parts 113 Standards 95 Starting up the ET 200MP 80 Startup sequence 79 Storage conditions 102 Supply voltage Interface module 58 Power supply module 59 Swapping 88 System power supply 18 T Technical specifications Electromagnetic compatibility EMC 100 Shipping and storage conditions 102 Standards a...

Page 126: ...Index ET 200MP Distributed I O System 126 System Manual 01 2013 A5E03723484 01 ...

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