Siemens Set CEM CERT Operating Instructions Manual Download Page 125

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Set CEM CERT

Operating Instructions, 06/2021, A5E34491309-12

123

List of abbreviations

C.1

List of abbreviations

Abbreviat
ion/
Character

Meaning

Inch; unit of length 1"

≙

25.4 mm

Percent; 100th part of whole

°C

Degree Celsius; unit of temperature

AMS

utomated

easuring

ystem

AST

nnual

urveillance

est

AUTOCAL Automatic Calibration function

BImSchV

undes

missions

sch

utz

erordnung (German Federal Emission Control Ordinance),

one of 42 regulations of the Federal Republic of Germany (as of July 2017) for
protection against harmful environmental impacts

CEM(S)

ontinuous

mission

onitoring (

ystem)

CERT

Cert

ified; this system is certified in accordance with EN 15267

Chem. formula for carbon monoxide

Chem. formula for carbon dioxide

DIN

eutsches

nstitut für

ormung (German Institute for Standardization)

uropean

ommunity

uropean

orm (European Standard)

uropean

nion

GRP

lass fiber

einforced

lastic

Chem. formula for water

HCl

Chem. formula for hydrochloric acid

HMI

uman

achine

nterface

hPa

ecto

scal, unit of pressure

ert

, unit of frequency

IED

ndustrial

missions

irective

nternal

rotection; degree of protection

nfra

ISO

nternational

tandardization

rganization

Unit of mass; 1 kg

≙

2.205 lbs.

Pound (from Latin

ra), unit of mass; 1 lb.

≙

0.4536 kg

illi

mpere, unit of electric current

easuring

ange

MCERTS

onitoring

Cert

ification

cheme, monitoring and certification authority for England

and Wales

illi

eter, unit of length

NAMUR

User Association of Automation Technology in Process Industries

Summary of Contents for Set CEM CERT

Page 1: ......

Page 2: ......

Page 3: ...ns 7MB1957 06 2021 A5E34491309 12 Introduction 1 General information 2 Description 3 Application planning 4 Installation 5 Connection 6 Commissioning 7 Operation 8 Service and maintenance 9 Alarm fault and system messages 10 Technical specifications 11 Dimension drawings 12 Wiring diagrams 13 Appendix A ESD guidelines B List of abbreviations C ...

Page 4: ...erated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Sie...

Page 5: ...ing 14 3 Description 15 3 1 Overview 15 3 2 Design 18 3 3 Principle of operation 21 4 Application planning 23 4 1 Transport 23 4 2 Checking the delivery 23 5 Installation 25 5 1 Preparing the installation location 25 5 2 Installing the measuring system 26 5 3 Installing the individual components 27 5 3 1 Installation of the sampling probe 27 5 3 2 Installation of the sample gas line 28 6 Connectio...

Page 6: ... 1 Status symbol 45 8 1 1 2 Error indicator 47 8 1 1 3 Information symbol information text 48 8 1 2 Information area 48 8 1 3 Operating area 49 8 1 4 Standard keys touch sensitive elements 50 8 2 Menu tree 51 8 3 User administration 52 8 4 Menu based operation 53 8 4 1 Measuring mode 53 8 4 1 1 Graph 54 8 4 1 2 Status 55 8 4 1 3 Current messages 56 8 4 2 Settings 57 8 4 2 1 Factory settings 58 8 4...

Page 7: ... 9 6 Spare parts accessories 103 10 Alarm fault and system messages 105 10 1 Error messages 105 11 Technical specifications 107 12 Dimension drawings 111 12 1 Dimension drawings 111 13 Wiring diagrams 115 13 1 Gas flow diagram 115 13 2 Legend for gas flow diagram 116 A Appendix 117 A 1 Service and support 117 A 2 Returns 117 A 2 1 Returns 117 A 2 2 Return address 118 A 2 3 Error Description 119 B ...

Page 8: ...Table of contents Set CEM CERT 6 Operating Instructions 06 2021 A5E34491309 12 ...

Page 9: ...ed 1 3 Intended use Proper use within the context of this document means that the product may be used only for the applications described in the catalog or the technical description and only in combination with the equipment components and devices of other manufacturers recommended or permitted by Siemens The product described in this document has been developed manufactured tested and documented ...

Page 10: ...ity We have reviewed the contents of this publication to ensure consistency with the hardware and softwaredescribed Since variance cannot be precluded entirely we cannot guarantee full consistency However the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions ...

Page 11: ... network or the internet if and to the extent necessary and with appropriate security measures e g use of firewalls and network segmentation in place Additionally Siemens guidance on appropriate security measures should be taken into account For more information about industrial security please visit Industrial security https www siemens com industrialsecurity Siemens products and solutions underg...

Page 12: ...oxide SO2 Colorless pungent smelling and sour tasting toxic irritates mucous membranes Nitric oxide NO Colorless oxidizing toxic causes chemical burns to eyes and skin Nitrogen dioxide NO2 Colorless toxic causes chemical burns to eyes and skin To prevent a poisoning hazard or damage to analyzer parts the relevant analyzer or the system must be purged with inert gas e g nitrogen The gas displaced b...

Page 13: ...m and secure it against being inadvertently connected again When the system is in normal measuring mode ensure that no conductive parts are openly accessible NOTICE Manipulation of the system Physical access to the system allows undesired manipulations of the system to take place As a result of this the system can lose its measuring characteristics and become unusable Make sure that the system is ...

Page 14: ...measuring system or carry out interventions on the system Qualified personnel for the purpose of these instructions or the safety notices on the product itself are persons that are familiar with the setup installation commissioning and operation of the product These persons have the following qualifications As configuration personnel they are familiar with the safety concepts of automation enginee...

Page 15: ... to this instruction manual These components are Gas analyzers Gas sampling components Gas preparation components System controller Components for heating air conditioning and temperature control System cabinets NOx converter The following manuals must furthermore be observed with regard to the operation of the system System Manual SIMATIC S7 S7 1200 Programmable Controller Operating Instructions ...

Page 16: ...on Waste Electrical and Electronic Equipment WEEE This product may contain substances that are potentially harmful to the environment if disposed of improperly landfills incineration plants It must therefore not be disposed of in this way Therefore please be environmentally conscious Ensure that this product is recycled at the end of its life cycle through the relevant local facilities Observe the...

Page 17: ...s well as the fuel used The measurement of gaseous components takes place according to the cold extractive or in situ measuring procedure In the case of the cold extractive measuring procedure a sample flow for measurement is continuously extracted from the exhaust gas stack and fed to the analysis cabinet In the case of the in situ measuring procedure sensors installed directly at the respective ...

Page 18: ...ating Instructions 06 2021 A5E34491309 12 The measuring system is used for simultaneous measurement of the following performance tested measured components Extractive CO NO SO2 NO2 O2 CO2 In situ NH3 NH3 H2O H2O HCl HCl H2O Figure 3 1 Set CEM CERT ...

Page 19: ...ication Emission monitoring Power plants with solid liquid or gaseous fossil fuels and incineration plants that exceed a certain size or a defined mass flow of pollutants require a permit They must be continuously monitored on a plant specific basis for compliance with limits for certain air pollutants using a suitable and complete emission monitoring system which also requires approval This is pr...

Page 20: ...UV600 7MB2621 3 UV components on 1 optical bench ULTRAMAT 6 7MB2121 7MB2011 1 NDIR component on 1 optical bench ULTRAMAT 6 2 channel 19 rack unit 7MB2123 7MB2124 2 NDIR components on 2 optical benches OXYMAT 6 7MB2021 1 paramagnetic O2 sample chamber ULTRAMAT OXYMAT 6 7MB2023 7MB2024 1 NDIR component on 1 optical bench and 1 paramagnetic O2 sample chamber LDS 6 7MB6121 TDLAS diode laser consisting...

Page 21: ... m3 0 1000 mg m3 0 750 mg m3 0 10000 mg m3 NOx ULTRAMAT 23 7MB2355 Z T13 T23 T33 ULTRAMAT 23 7MB2357 Z T13 T23 T33 0 150 mg m3 0 230 mg m3 0 750 mg m3 0 1150 mg m3 0 2000 mg m3 0 3067 mg m3 ULTRAMAT 23 7MB2358 Z T13 T23 0 400 mg m3 0 613 mg m3 0 2000 mg m3 0 3067 mg m3 NO SIPROCESS UV600 7MB2621 Z Y17 0 50 mg m3 0 200 mg m3 0 2000 mg m3 ULTRAMAT 23 7MB2355 Z T14 T24 T34 ULTRAMAT 23 7MB2357 Z T14 T...

Page 22: ...00 ULTRAMAT7 0 25 vol O2 paramagn etic ULTRAMAT 23 7MB2355 Z T13 T14 ULTRAMAT 23 7MB2357 Z T13 T14 ULTRAMAT 23 7MB2358 Z T13 T14 0 25 vol OXYMAT 6 Z Y27 0 25 vol 0 5 vol ULTRAMAT OXYMAT 6 Z Y27 Y28 0 25 vol 0 5 vol SIPROCESS GA700 OXYMAT 7 0 25 vol 0 5 vol O2 electroche mical ULTRAMAT 23 7MB2355 Z T23 T24 T25 ULTRAMAT 23 7MB2357 Z T23 T24 T25 ULTRAMAT 23 7MB2358 Z T23 T24 T25 0 25 vol 0 5 vol HCl ...

Page 23: ... by the built in hose pumps The condensate collecting tank is equipped with a level monitor BS4 which sends a message to the controller when a defined level is reached After the sample gas cooler the gas path splits into various partial lines in order to supply up to 3 analyzers with sample gas in parallel An additional partial flow lets the excess sample gas flow out via a bypass To protect the a...

Page 24: ...Description 3 3 Principle of operation Set CEM CERT 22 Operating Instructions 06 2021 A5E34491309 12 ...

Page 25: ...glasses etc must be observed The lifting eyes transport shackles on the roof of the analysis cabinet must be used for transporting the cabinet The analysis cabinet should be mounted and secured to prevent it from falling over immediately after transport 4 2 Checking the delivery Each analysis cabinet is individually configured Therefore you should check the delivery for completeness correspondence...

Page 26: ...Application planning 4 2 Checking the delivery Set CEM CERT 24 Operating Instructions 06 2021 A5E34491309 12 ...

Page 27: ...against direct thermal radiation Protection against heavy dust load Protection against corrosive atmosphere Protection against vibrations as these can influence the measurement Therefore in case of doubt you should provide vibration damping on site Installation of the measuring system as close as possible to the point of measurement because short sample gas lines are essential for achieving short ...

Page 28: ... mounting on a base plate or base Therefore please ensure a suitable base surface Use lifting equipment designed for the weight of the system approximately 200 to 400 kg depending on components for installing the Set CEM CERT system Generally only the lifting eyes on the top of the base frame are to be used for lifting the cabinet When the device is stationary secure it all around to prevent it fr...

Page 29: ...he sampling probe The gas sampling probes are designed for flange mounting Their installation location and position result from the application relevant requirements If possible the probe installation fitting should be at a slight incline from the center of the channel The installation location should be weather protected heat cold vibrations Observe the information and directions in the relevant ...

Page 30: ...t be installed according to the gas flow diagram Beginning at the sampling probe route the sample gas line in the direction of the cabinet Make sure there are no loops or pockets For additional information refer to the manufacturer s instructions Connect the sample gas line to the associated connection on the outside of the cabinet and connect the heatable sample gas line to the PTFE tube ...

Page 31: ...lso be used e g for ULTRAMAT6 OXYMAT 6 at least one zero gas inlet e g nitrogen FIDAMAT 6 one hydrogen inlet and one combustion gas inlet e g combustion air synthetic air The gas lines are typically PTFE tubes that are fastened to the cabinet wall with a PVDF screwed gland Due to the need for leak tightness and the high temperature load stainless steel tubing with a stainless steel fitting SS316 i...

Page 32: ...ed For calibration gas cylinders a pressure reducer with a maximum output pressure of 0 5 bar is required 6 1 2 Condensate outlet The separated liquid from the sample gas cooler is discharged using hose pumps Accumulated condensate produced is collected in a tank intended for that purpose optional or routed directly from the system through PTFE tubes If the condensate tank is full a warning is out...

Page 33: ...xhaust gas line is correctly dimensioned for the number of analyzers High pressure variations or any back pressure at all is not permitted at the sample gas outlet 6 1 3 2 Overpressure in the gas channel WARNING Danger of burns If there is overpressure in the gas channel hot gas may escape upon opening For this reason take appropriate protective measures ...

Page 34: ...A Canadian Electrical Code CEC Canada Further provisions for hazardous area applications are for example IEC 60079 14 international EN 60079 14 EU 6 2 2 Supply connection The following supply voltages are possible Voltage 230 V 15 10 50 or 60 Hz including main switch Voltage 400 V 15 10 50 or 60 Hz including main switch 3 phase The fuse protection on the customer end must be selected according to ...

Page 35: ...puter or process control system Guide the cables with the cable glands into the inside of the system and guide the cables through the cable duct to the terminals The power and signal cables must be connected to the following terminal strips X3 Voltage for sample gas line and probe X99 Test terminals for analog signals to be measured X100 Messages and faults as binary signal floating contact X101 A...

Page 36: ...Connection 6 2 Electrical installation Set CEM CERT 34 Operating Instructions 06 2021 A5E34491309 12 ...

Page 37: ...Safety Act Arbeitsschutzgesetz ArbSchG or similar international regulations These safety measures must be coordinated with a local specialist In particular this includes measures to prevent any potential release of gases from the internal gas path containment system as well as their monitoring and disposal Ensure that the discharged gas is treated according to the applicable local laws Flammable g...

Page 38: ... may result if these surfaces are touched with bare skin Only touch these surfaces when wearing protective gloves Check the following Are the surfaces of the system and its components clean and undamaged Is the wiring correct according to VDE and customer specifications cross sections appropriate for current load manner of routing cables correctly color coded customer specific wire markings Is the...

Page 39: ...utes The pressure difference after 10 minutes must not exceed 1 of the test pressure If the pressure drop is greater you must locate the leak Leak detector spray can be very helpful for this In this case also check the gaskets and glands The leak test can also be performed as a vacuum test with a vacuum pump 7 1 3 Operating gases The following calibration gases must be provided in order to guarant...

Page 40: ...e system e g moisture monitoring cooler temperature monitoring of sample gas line flow monitoring reference gas monitoring switch operation etc Check the analog signals of the analyzers 4 20 mA Check the pumps and solenoid valves for proper functioning Simulate the status messages of the system at the S7 inputs and check the respective reaction e g pump shutdown on condensate penetration flow moni...

Page 41: ...Measure status During the warm up period a variety of error messages may be displayed in the logbook These must be acknowledged later Until the system is capable of taking measurements the corresponding messages are set via the digital output invalid measurement group fault function check etc As soon as the setpoint temperatures of the sampling probe sample gas line and sample gas cooler have been...

Page 42: ... Because these settings are made on the analyzers themselves always observe the information contained in the respective operating instructions manuals 7 2 3 1 ULTRAMAT 23 Input of calibration gas concentration Before a calibration can be performed you must set the calibration gas concentration This setting is made directly on the analyzer Proceed as follows for this purpose 1 Press ENTER key Opera...

Page 43: ...tkey to the right of the menu that is located at the height of the measured component to be calibrated Operating menu appears 2 Select calibration 3 Function 24 Select AUTOCAL check 4 Select AUTOCAL check mode 5 Set AUTOCAL check on off to on square is solid 6 Set AUTOCAL check start via binary input to on square is solid 7 To save these parameters press the MEAS key If a second measurement channe...

Page 44: ...Commissioning 7 2 Commissioning Set CEM CERT 42 Operating Instructions 06 2021 A5E34491309 12 ...

Page 45: ... the door This prevents you from having to open the door and thereby falsifying the measured values The basis for the operation and control of the Set CEM CERT system is the HMI Human Machine Interface which is described in the following sections Note The labeling of the buttons presented in this manual serves as an example and can be different in your system ...

Page 46: ...sists of the status symbol the error indicator the information symbol or information text the name and number of the current menu and the current date and time The information area contains information based on the current measuring task of the system The operating area is used for navigating in the menu system and consists of the Start Home button of the current menu here 0 Measured value overvie...

Page 47: ...tion can be seen or called up 8 1 1 1 Status symbol The status symbol indicates the overall status of the system The displayed symbols are taken from NAMUR Recommendation NE 107 The status is determined from all the signals present The status of the analyzers is read and calculated from the digital inputs and the status of the signals received via ELAN Modbus The following symbols are differentiat...

Page 48: ...HMI structure Set CEM CERT 46 Operating Instructions 06 2021 A5E34491309 12 Clicking the status symbol takes you to the status overview 0 2 Status Here the individual signal statuses are displayed clearly on one page ...

Page 49: ...5E34491309 12 47 8 1 1 2 Error indicator The error indicator is only visible if error messages are currently pending The number of messages pending is also displayed Clicking the error indicator opens the window 0 3 Pending messages This window displays the current messages ...

Page 50: ... symbol is displayed if a manual calibration is being performed AUTOCAL This symbol is displayed if an automatic calibration AUTOCAL is running AUTOCAL after FC This symbol indicates that an AUTOCAL is waiting to start until the system is no longer in Function check status PUMP DISABLED This symbol indicates that the pump has been disabled Reason The condensate tank was full for longer than the ti...

Page 51: ...ollows F1 Start Home Jump to menu 0 Measured value overview F2 Switch pump On Off F3 Maintenance Switch system On Off F4 Component overview F5 Maintenance Jump to menu 3 Maintenance F6 Settings Jump to menu 2 Settings F7 Logbook Jump to menu 4 Logbook F8 Back Jump to the last opened menu Figure 8 1 Standard assignment of the control symbols function keys The control symbols function keys F1 F7 and...

Page 52: ...icator It is visible when at least one message is pending The number of messages currently pending is displayed below the warning symbol Clicking this opens and closes the Current messages Page 56 menu F1 Start Home Opens the Measuring mode Page 53 overview menu F2 Switch gas pump on and off here status of gas pump is On F3 Activate deactivate manual cabinet maintenance Maintenance active Symbol h...

Page 53: ...Operation 8 2 Menu tree Set CEM CERT Operating Instructions 06 2021 A5E34491309 12 51 8 2 Menu tree The menu tree is organized as follows ...

Page 54: ...only by logging into the system Currently only the user role User with password User is available for the user Additional user roles can be created by SIEMENS Service on request If no operation is performed over a 5 minute period the active user is logged out automatically This time can be adjusted if necessary Password and logoff time are variable parameters and can be changed ...

Page 55: ...values can be displayed in this menu The following parameters are displayed for each component Measured component Measured value Unit of the measured value Status of the measured value Small trend graph of the measured value Clicking a measured value takes you to the device view for the analyzer involved Clicking a graph display takes you to the Graph menu where the trend graph can be seen in full...

Page 56: ...graph opens the Graph menu Graph Page 54 with the trend graph in full size The meaning of the remaining keys and display elements is described in the section Standard keys touch sensitive elements Page 50 8 4 1 1 Graph This menu shows the trend graph of a measured component Which component is displayed depends on which mini graph was selected in the Measured Value Overview menu The graph is update...

Page 57: ... The specific meaning is as follows Color Meaning Green OK Red Fault Orange Function check Blue Maintenance demanded Symbols in accordance with NE 107 are also used to display the status that is read from the analyzers via ELAN or Modbus TCP If communication cannot be established the communication status is indicated as Error The meaning of the keys and display elements is described in the section...

Page 58: ...n the window The color coding of the messages is as follows Red Fault Yellow Maintenance Blue Currently selected message When a message is selected the message text in this row is enlarged so that a text that was originally truncated can now be read in its entirety White System messages Acknowledged messages or messages that have gone are displayed in their appropriate color but with a paler shade...

Page 59: ...menu for the settings The possible settings are jumped to from here The display elements have the following meaning Operator control Key Meaning Touch sensitive Stops the runtime of the operating system The meaning of the remaining keys and display elements is described in the section Standard keys touch sensitive elements Page 50 ...

Page 60: ... menu Users can also log out manually here before the set logoff time expires The keys or display elements have the following meaning Operator control Key Meaning F2 F3 Opens the login dialog F4 F5 User is logged out after pressing one of these keys the user is no longer logged in Touch sensitive Opens the dialog for changing the password Touch sensitive Opens the dialog for changing the time for ...

Page 61: ...parameter is selected the time setting is updated on the following components SIMATIC controller SIMATIC HMI Following devices of Series 6 ULTRAMAT 6 OXYMAT 6 FIDAMAT 6 SIPROCESS GA700 devices Note The following devices are not updated by this menu ULTRAMAT 23 This device has no internal clock LDS 6 and UV600 Here the time of day cannot be set via the HMI The time of day must be set using the cont...

Page 62: ...Operation 8 4 Menu based operation Set CEM CERT 60 Operating Instructions 06 2021 A5E34491309 12 ...

Page 63: ...ylight Saving Time On the time data falls in the first of the two hours thus in Daylight Saving Time When Daylight Saving Time Off the time data falls in the second of the two hours thus in Standard Time The Daylight Saving Time parameter is irrelevant for all time data outside the duplicate hour The parameter is irrelevant for the changeover from Standard Time to Daylight Saving Time Touch sensit...

Page 64: ...dividual components is indicated Touching the free area in the middle of the menu takes you to the menu 2 6 Device information The appearance of the buttons described here depends on the chosen analyzer so the description can vary Function keys F2 to F6 and the corresponding buttons are used to select the submenus for the chosen analyzer The following applies to the 2 channel analyzers of Series 6...

Page 65: ...5 are only visible for the following analyzers ULTRAMAT 23 Series 6 devices SIPROCESS GA700 devices F5 Opens the Device logbook Page 75 menu F6 Opens the Current Device Messages Page 76 menu Touch sensitive Selects the channel for Device logbook Device messages The module of the selected channel is indicated at the top right of the menu This function is only visible for Series 6 devices with 2 cha...

Page 66: ...rresponding manuals for this For the laser analyzer LDS6 this menu is not available As soon as an AUTOCAL has been started some other displays and buttons are displayed While an AUTOCAL is running starting of the manual calibration is deactivated without being displayed For Series 6 devices and the ULTRAMAT 23 it is possible to cancel a running AUTOCAL For all other device types this is not possib...

Page 67: ...or the AUTOCAL of the ULTRAMAT 23 Touch sensitive Manual starting of an AUTOCAL for the ULTRAMAT 23 This has no effect on the cyclic AUTOCAL Display element Meaning Display of the currently chosen device with status and type Shows the remaining time until the start of the next AUTOCAL If the set time has been reached the output for starting the AUTOCAL is activated for 10 seconds This can be obser...

Page 68: ...2 F3 F4 Opens the Graph Page 63 menu for displaying all measured values of the selected analyzer Touch sensitive Input of the day of week for the AUTOCAL Touch sensitive Input of the daily start time for the AUTOCAL Touch sensitive Manual starting of an AUTOCAL for the relevant analyzer This has no effect on the cyclic AUTOCAL Touch sensitive Opens the Component calibration Page 69 menu for the ch...

Page 69: ...Standard keys touch sensitive elements Page 50 Display element Meaning Display of the currently chosen device with status and type Shows the remaining time until the start of the next AUTOCAL If the set time has been reached the output for starting the AUTOCAL is activated for 10 seconds This can be observed on LED AUTOCAL started Once AUTOCAL starts the following screen appears ...

Page 70: ... the AUTOCAL Touch sensitive Opens the Component calibration Page 69 menu for the chosen component A touch sensitive button is displayed for each component present in the chosen device The meaning of the remaining keys and display elements is described in the section Standard keys touch sensitive elements Page 50 Display element Meaning This symbol appears in the display line at the top as soon as...

Page 71: ...set to a constant value of 0 The setpoint value for the calibration gas can be entered The current setpoint value and the current measured value are displayed in the graph as a dashed black line and a solid red line respectively When a manual calibration is started the cabinet is set to maintenance status automatically After completion of the calibration the user must manually reset the cabinet ba...

Page 72: ...epting the calibration This button is first displayed after the calibration has been started Touch sensitive Button for canceling the calibration This button is first displayed after the calibration has been started The meaning of the remaining keys and display elements is described in the section Standard keys touch sensitive elements Page 50 Display element Meaning Shows the status of the curren...

Page 73: ...ibration process After the start of the calibration the valves are switched and the calibration gas is introduced As soon as the current measured value is stable it can be accepted by touching the Accept calibration button Alternatively the calibration can be ended using the Cancel calibration button ...

Page 74: ...alibration operation has elapsed During this time the component remains in Calibrate status After the purge time elapses the status automatically changes to Measure which concludes the calibration After the conclusion of the manual calibration the Cabinet maintenance Maint on must be manually reset with the F3 key Until this is done the signaling of the measured value signals is invalid ...

Page 75: ...ibration difference between setpoint value and actual value calculated by the device Total deviation for zero point Total deviation for calibration gas The drift values are calculated by the respective device itself The values before and after the calibration are read by the system software shortly before and after the calibration This may result in slight differences between the drift and the val...

Page 76: ...itive Selection of the component for which the total drift values are to be displayed In the case of different components the component displayed in green is the active component Touch sensitive The total drift values can be read out again from the device by touching the button Touch sensitive The total drift values can be reset by touching the button The meaning of the keys and display elements i...

Page 77: ...ntries do not have a time stamp here A maximum of 32 entries can be displayed with 8 entries per logbook page The Next and Back buttons can be used to browse in the logbook These buttons can also be accessed via the corresponding function keys F2 to F5 The keys or display elements have the following meaning Operator control Key Meaning F2 F3 Jump to the previous logbook page if displayed F4 F5 Jum...

Page 78: ...per half of the menu and warnings are displayed in the lower half This menu is only available for ULTRAMAT 23 and Series 6 devices The upper half of the information area displays faults which begin with the letter S The lower half of the information area displays warnings which begin with the letter W The meaning of the keys and display elements is described in the section Standard keys touch sens...

Page 79: ...se of 2 channel ULTRAMAT 6 devices This menu is only available for the following device types ULTRAMAT 23 Series 6 devices SIPROCESS GA700 devices For 2 channel ULTRAMAT 6 devices you can select the channel specific data of the other channel in each case by touching the and buttons The meaning of the keys and display elements is described in the section Standard keys touch sensitive elements Page ...

Page 80: ... cabinet maintenance Active Symbol has yellow background measured values are invalid Inactive Symbol has gray background cabinet is not undergoing manual maintenance measured values are OK The same function can be selected using the button in the information area F4 Opens the Operating hours counter Page 82 menu The same function can be selected using the button in the information area F5 Opens th...

Page 81: ...ff automatically after a preset time interval has elapsed following appearance of the Condensate tank full message The purpose of this is to prevent an overflow of the condensate tank The pump cannot be switched on again until the Condensate tank full message is no longer pending in other words until the condensate tank has been emptied How long the Condensate tank full message has been pending is...

Page 82: ...tenance measured values are OK Touch sensitive Activates deactivates the automatic pump switch off Touch sensitive Amount of time in hours after which the pump will be switched off after the maximum fill level of the condensate tank has been reached Indicates that the pump has been switched off The pump cannot be switched on again until the Condensate tank full message is no longer pending Indicat...

Page 83: ...Operation 8 4 Menu based operation Set CEM CERT Operating Instructions 06 2021 A5E34491309 12 81 View after automatic switch off of pump ...

Page 84: ...reby restarted by the customer at any time Factory operating hours counter This cannot be reset and thus shows the total operating time of the system since its manufacture The keys or display elements have the following meaning Operator control Key Meaning Touch sensitive Resets the user operating hours counter to zero The meaning of the remaining keys and display elements is described in the sect...

Page 85: ...uching one of the buttons in the information area takes you to the relevant diagnostics function The keys or display elements have the following meaning Operator control Key Meaning Touch sensitive Selection of the relevant diagnostics function The meaning of the remaining keys and display elements is described in the section Standard keys touch sensitive elements Page 50 ...

Page 86: ...n the system but only the analog inputs that are actually present are displayed The specific meaning of the displayed values columns from left to right is as follows Designation of the analog input Current value Start of scale value Full scale value Current measured value The meaning of the keys and display elements is described in the section Standard keys touch sensitive elements Page 50 ...

Page 87: ...al The labeling adapts to the configuration of the system Thus if an analyzer is not present the digital inputs that are unused in that case are labeled with SPARE The keys or display elements have the following meaning Operator control Key Meaning F2 F3 Jump to the previous page if displayed F4 F5 Jump to the next page if displayed Browsing with the F4 or F5 keys takes you to the next page and br...

Page 88: ...Operation 8 4 Menu based operation Set CEM CERT 86 Operating Instructions 06 2021 A5E34491309 12 ...

Page 89: ...Operation 8 4 Menu based operation Set CEM CERT Operating Instructions 06 2021 A5E34491309 12 87 ...

Page 90: ...HIGH signal The labeling adapts to the configuration of the system Thus if a digital output is not present it is labeled with SPARE The keys or display elements have the following meaning Operator control Key Meaning F2 F3 Jump to the previous page if displayed F4 F5 Jump to the next page if displayed Browsing with the F4 or F5 keys takes you to the next page and browsing with the F2 and F3 keys t...

Page 91: ...Operation 8 4 Menu based operation Set CEM CERT Operating Instructions 06 2021 A5E34491309 12 89 ...

Page 92: ...Operation 8 4 Menu based operation Set CEM CERT 90 Operating Instructions 06 2021 A5E34491309 12 ELAN This function can only be called up or used by SIEMENS personnel ...

Page 93: ...h their associated components The overall device status and the status of the measured values according to NE 107 is displayed for each analyzer In addition the status for the relevant component is also indicated with the following letter codes M Measuring C Calibration A AUTOCAL W Warming up I Initialization Test Test mode D Download This function is implemented for the following analyzers ULTRAM...

Page 94: ...e respective single device view of the analyzer The keys or display elements have the following meaning Operator control Key Meaning F2 Opens the Single device view Page 62 menu for BA1 F3 Opens the Single device view Page 62 menu for BA2 F4 Opens the Single device view Page 62 menu for BA3 F5 Opens the Single device view Page 62 menu for BA4 The meaning of the remaining keys and display elements ...

Page 95: ...91309 12 93 Software version This menu displays the parameters of the current software version This is purely a display function and cannot be changed by the operator The meaning of the keys and display elements is described in the section Standard keys touch sensitive elements Page 50 ...

Page 96: ...tem but only the analog inputs that are actually present and have valid values are displayed The specific meaning of the displayed values columns from left to right is as follows Designation of analog output Current value Start of scale value Full scale value Current measured value The meaning of the keys and display elements is described in the section Standard keys touch sensitive elements Page ...

Page 97: ...messages is as follows Red Faults Yellow Maintenance messages Gray Information messages White System messages Blue Currently selected message Messages that have gone or been acknowledged are shown in a paler color The keys or display elements have the following meaning Operator control Key Meaning F2 F3 F4 Deletes the current logbook messages Caution Deletion is final and cannot be undone The mean...

Page 98: ...ion 15 Weekly AUTOCAL started Information 16 NOT ASSIGNED Fault 17 Analyzer BA1 Fault Fault 18 Analyzer BA1 Function check Information 19 Analyzer BA1 Maintenance request Maintenance 20 Analyzer BA1 Zero gas Information 21 Analyzer BA1 Calibration gas Information 22 Analyzer BA1 Calibration running Information 23 NOT ASSIGNED Fault 24 NOT ASSIGNED Fault 25 NOT ASSIGNED Fault 26 NOT ASSIGNED Fault ...

Page 99: ...on 59 Analyzer BA3 CH2 Calibration gas Information 60 Analyzer BA3 CH2 Calibration running Information 61 COM ERROR BA3 CH1 AnalyzerType 16 ErrorID ErrorText Fault X 62 COM ERROR BA3 CH2 AnalyzerType 16 ErrorID ErrorText Fault X 63 Analyzer BA3 CH1 AUTOCAL not started Maintenance 64 Analyzer BA3 CH2 AUTOCAL not started Maintenance 65 Analyzer BA4 LDS6 Fault Fault 66 Analyzer BA4 LDS6 Function chec...

Page 100: ...Operation 8 4 Menu based operation Set CEM CERT 98 Operating Instructions 06 2021 A5E34491309 12 System messages are User logged in User logged out ...

Page 101: ...forming cleaning and maintenance work make sure that no moisture gets inside WARNING Leaks in the sample gas path Danger of poisoning When measuring toxic process media these may be released or may accumulate inside the system or the individual analyzers if there are leaks in the sample gas path Purge the system or affected analyzer with inert gas e g nitrogen Ensure proper disposal of the purged ...

Page 102: ...nded maintenance work is presented in the table below The maintenance intervals specified there are based on the extensive experience of Siemens AG The maintenance intervals can be further optimized if local conditions and empirical values suggest this It is up to the system owner to decide whether to shorten or extend the maintenance interval on a system related basis However extending the mainte...

Page 103: ...ndensate and empty if necessary CT x C Check BERO limit monitor for proper functioning BS4 x C Replace feed hose of the condensate pumps EC1 C Replace valves and diaphragm of the sample gas pump GP1 S Check temperature of the sample gas cooler EC1 C Check cabinet air conditioning unit cabinet fan cabinet heater EC2 GV1 EH10 x S Check measuring system for leaks C Replace filter of the condensate tr...

Page 104: ...idity sensor regulating valves in this section 6 Reinstall the clean parts 7 Check the new or cleaned system for leaks 8 Acknowledge the fault message on the control panel display 9 Switch on the fuse of the sample gas pump again 9 4 Harmful substances in the condensate WARNING Harmful substances in the condensate The condensate at the sample gas cooler or condensation trap can be corrosive depend...

Page 105: ...nts After reconnection of the condensate tank and the capacitive sensor the condensate disposal is fully functional again The distance between the capacitive sensor and the condensate tank determines the sensitivity of the display To empty the condensate tank proceed as follows 1 Loosen the hose couplings on condensate tank couplings close automatically when loosened 2 Detach the capacitive sensor...

Page 106: ...Service and maintenance 9 6 Spare parts accessories Set CEM CERT 104 Operating Instructions 06 2021 A5E34491309 12 ...

Page 107: ... the fault The group fault message is also output when the system is switched on It is normally reset automatically after the warm up period ends The following errors are reported Message Meaning Fault EC1 sample gas cooler T max Fault sample gas cooler see corresponding manual Fault EC2 air conditioning unit Fault air conditioning unit see corresponding manual Fault BC1 converter Fault NOx conver...

Page 108: ...enance request Maintenance request from measurement channel y of analyzer x Analyzer BAx Calibration gas Analyzer x requests calibration gas Analyzer BAx Zero gas Analyzer x requests zero gas Maintenance on system Maintenance mode activated Measurement invalid Invalid measurement Maintenance request from system Maintenance request from system e g filter change full condensate tank BS4 condensate t...

Page 109: ...6 OXYMAT 6 Semi automatic AUTOCAL at 24 hour intervals Fully automatic Analyzers ULTRAMAT 23 ULTRAMAT 6 OXYMAT 6 and SIPROCESS UV600 For further technical details of the analyzers refer to the corresponding operating instructions This information is included in section 4 of the overall documentation with your delivery 1 A space of 500 mm 20 must be provided on the right or left side for the cable ...

Page 110: ...t exchanger must be used 3 When the SIPROCESS UV600 analyzer is used the cooler type EGK 2 19 must be used due to its greater cooling capacity Sampling probe standard 1 Dust load 2 g m3 Mounting flange DN 65 PN 6 form B Temperature controller Pt100 Sampling tube Stainless steel inner length 1 m can be shortened Probe temperature 180 C Filter stability 600 C 1 Sampling probes for higher temperature...

Page 111: ...t 15 C 35 C Thermostat for frost protection heater EH10 8 C 1 The setpoint temperature of the heated sample gas line and the probe may differ depending on the acid dew point of the gas The maximum setpoint temperature depends on the type of probe and the type of sample gas line Observe the information provided by the respective manufacturer Time intervals Calibration ULTRAMAT 23 ULTRAMAT 6 24 h mu...

Page 112: ...Technical specifications Set CEM CERT 110 Operating Instructions 06 2021 A5E34491309 12 ...

Page 113: ...Set CEM CERT Operating Instructions 06 2021 A5E34491309 12 111 Dimension drawings 12 12 1 Dimension drawings Figure 12 1 Set CEM CERT right side view and front view with cabinet closed ...

Page 114: ...Dimension drawings 12 1 Dimension drawings Set CEM CERT 112 Operating Instructions 06 2021 A5E34491309 12 Figure 12 2 Set CEM CERT front view with cabinet open folded out hinged frame and left side view ...

Page 115: ...annel gas analyzer 7 Reference gas inlet 18 Sample gas inlet regulating valve RV3 8 Calibration gas U23 19 Filter VF 1 3 9 Bypass outlet 20 Air conditioning unit optional 10 Electrical inputs and outputs 21 Control cabinet temperature monitoring BS3 11 Zero gas inlet 22 KRM 23 KM1 KM5 KC1 24 Flow meter PF1 25 CLF filter VF5 26 Thermostat for frost protection heater EH10 27 Condensate tank 28 Sampl...

Page 116: ...Dimension drawings 12 1 Dimension drawings Set CEM CERT 114 Operating Instructions 06 2021 A5E34491309 12 ...

Page 117: ...Set CEM CERT Operating Instructions 06 2021 A5E34491309 12 115 Wiring diagrams 13 13 1 Gas flow diagram ...

Page 118: ...ning option EH1 Sample gas line heater EH10 Thermostat for frost protection heater GP1 Sample gas pump GV1 Control cabinet fan option KT1 Sample gas heater monitoring KT2 Cabinet temperature monitoring PF2 Flow meter and flow monitoring for SIPROCESS UV600 option PF10 Bypass flow meter option QV1 QV2 Solenoid valves for sample gas zero gas and calibration gases QV5 QV6 QV7 QV8 QV9 Solenoid valves ...

Page 119: ...ith the local directives at the location of use The gas analyzer or replacement parts should be returned in their original packaging If the original packaging is no longer available we recommend that you wrap the device in plastic foil and pack it with shock absorbing material wood shavings cellular rubber or similar material in a sufficiently large box If you use wood shavings the stuffed layer o...

Page 120: ...ts to you at your expense if a decontamination declaration is not included SIEMENS will only service returned products or spare parts if this decontamination declaration is enclosed which confirms that the products or spare parts have been correctly decontaminated and are therefore safe to handle The decontamination declaration must be visibly attached to the outside of the packaging in a firmly s...

Page 121: ...mber Description of returned part Fault indication Process data at measuring point Operating temperature Operating pressure Composition of sample gas Operating duration operating date Confirmation It is confirmed that the returned part has not come into contact with highly toxic or radioactive gases or substances or been exposed to radioactive or high energy radiation Company department Last name ...

Page 122: ...Appendix A 2 Returns Set CEM CERT 120 Operating Instructions 06 2021 A5E34491309 12 ...

Page 123: ...ly referred to as ESD devices This is also the international abbreviation for such devices ESD modules are identified by the following symbol NOTICE ESD devices can be destroyed by voltages well below the threshold of human perception These static voltages develop when you touch a component or electrical connection of a device without having drained the static charges present on your body The elec...

Page 124: ... protective measures against electrostatic discharge Ensure good equipotential bonding When handling electrostatic sensitive devices ensure that your body the workplace and packaging are grounded This prevents electrostatic charge Avoid direct contact As a general rule only touch electrostatic sensitive devices when this is unavoidable e g during maintenance work Handle the modules without touchin...

Page 125: ...la for carbon monoxide CO2 Chem formula for carbon dioxide DIN Deutsches Institut für Normung German Institute for Standardization EC European Community EN European Norm European Standard EU European Union GRP Glass fiber reinforced plastic H2O Chem formula for water HCl Chem formula for hydrochloric acid HMI Human Machine Interface hPa Hectopascal unit of pressure Hz Hertz unit of frequency IED I...

Page 126: ... a plastic TeflonTM is one of its trade names QAL Quality Assurance Level RAL RAL Deutsches Institut für Gütesicherung und Kennzeichnung German Institute for Quality Assurance and Certification RH Relative humidity SO2 Chem formula for sulfur dioxide PLC Programmable logic controller TA Luft Technical Instructions on Air Quality Control Germany TDLAS Tunable Diode Laser Absorption Spectroscopy TÜV...

Page 127: ...ESD guidelines 121 G Guidelines ESD guidelines 121 H Hazardous area Laws and directives 32 HMI 44 I Individual components Installation 27 27 Inputs Analog inputs 84 Digital inputs 85 Technical specifications 108 Installation 25 Installation location 25 L Laws and directives Disassembly 32 Personell 32 Logbook 95 M Maintenance 99 Actions 99 Diagnostics 83 Maintenance intervals 100 Menu tree 78 Pump...

Page 128: ...gital outputs 88 Technical specifications 108 P Principle of operation 21 Proper use 7 Pump 79 R Repair 117 Returned delivery 117 S Safety information 10 99 Sample gas line 28 Sampling probe 27 Service 117 Settings 57 Language 59 Time of day 59 Single device view 62 Status displays 55 System design 18 T Technical specifications 107 System design 107 Technical support 117 Test certificates 32 U Use...

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